Krone Comprima F 125 User manual

Original operating instructions
Round baler
Comprima F 125
Comprima F 155
Comprima V 150
Comprima V 180
Comprima F 125 XC
Comprima F 155 XC
Comprima V 150 XC
Comprima V 180 XC
Comprima V 210 XC
(from serial no.: 928 585)
Order no.: 150 000 126 09 en
24.09.2015

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CV0
EC Declaration of Conformity
We Maschinenfabrik Bernard KRONE GmbH
Heinrich-Krone-Str. 10, D-48480 Spelle
hereby declare as manufacturer of the product named below, on our sole responsibility,
that the
Machine: KRONE Round Baler
Types: Comprima F 125, Comprima F 125 XC,
Comprima F 155, Comprima F 155 XC,
Comprima V 150, Comprima V 150 XC,
Comprima V 180, Comprima V 180 XC,
Comprima V 210 XC
to which this declaration refers is in compliance with the relevant provisions of
EC directive 2006/42/EC (machines) and EC directive 2004/108/EG (EMC).
The signing Managing Director is authorised to compile the technical documents.
Spelle, 12.08.2015
Dr.-Ing. Josef Horstmann
(Managing Director, Design and Development)
Year of manufacture:
Machine no.:
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1 Table of Contents
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1Table of Contents ................................................................................................................................... 3
2To this Document ................................................................................................................................. 11
2.1 Validity .............................................................................................................................................. 11
2.2 Re-Ordering ...................................................................................................................................... 11
2.3Further applicable documents .......................................................................................................... 11
2.4 Target group of this document ......................................................................................................... 11
2.5 How to use this document ................................................................................................................ 11
2.5.1 Directories and References ...................................................................................................... 11
2.5.2 Direction Information ................................................................................................................. 12
2.5.3 Term “Machine” ......................................................................................................................... 12
2.5.4 Figures ...................................................................................................................................... 12
2.5.5 Scope of Document ................................................................................................................... 12
2.5.6 Means of representation ........................................................................................................... 12
3Safety ..................................................................................................................................................... 15
3.1 Purpose of Use ................................................................................................................................. 15
3.2 Intended use ..................................................................................................................................... 15
3.3 Service life of the machine ............................................................................................................... 15
3.4 Basic safety instructions ................................................................................................................... 16
3.4.1 Importance of the operating instructions ................................................................................... 16
3.4.2 Personnel qualification .............................................................................................................. 16
3.4.3 Children in danger ..................................................................................................................... 17
3.4.4 Connect the machine to the tractor ........................................................................................... 17
3.4.5 Structural changes to the machine ........................................................................................... 17
3.4.6 Additional equipment and spare parts ...................................................................................... 17
3.4.7 Workstations and passengers ................................................................................................... 17
3.4.8 Operational safety: Technically perfect condition ..................................................................... 18
3.4.9 Danger zones ............................................................................................................................ 19
3.4.10 Keeping safety devices functional ............................................................................................. 21
3.4.11 Personal protective equipment ................................................................................................. 21
3.4.12 Safety signs on the machine ..................................................................................................... 22
3.4.13 Traffic safety .............................................................................................................................. 22
3.4.14 Parking the machine safely ....................................................................................................... 23
3.4.15 Consumables ............................................................................................................................ 23
3.4.16 Dangers associated with the operational environment ............................................................. 23
3.4.17 Sources of danger on the machine ........................................................................................... 24
3.4.18 Dangers associated with certain activities: Climbing up and down .......................................... 25
3.4.19 Dangers associated with certain activities: Work on the machine ............................................ 25
3.4.20 Dangers associated with certain activities: Working on wheels and tyres ................................ 26
3.4.21 Behaviour in hazardous situations and when accidents occur ................................................. 26
3.5 Safety routines ................................................................................................................................. 27
3.5.1 Stopping and securing the machine .......................................................................................... 27
3.5.2 Supporting lifted machine and machine parts securely ............................................................ 27
3.5.3 Coupling the machine safely ..................................................................................................... 28
3.5.4 Uncoupling the machine safely ................................................................................................. 28
3.5.5 Preparing the machine for repair, maintenance and adjustment work ..................................... 29
3.5.6 Starting the machine safely ....................................................................................................... 29

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3.6 Safety stickers on the machine ........................................................................................................ 31
3.6.1 Position and meaning of the safety stickers on the machine .................................................... 31
3.6.2 Re-Ordering Safety Labels and Information Labels .................................................................. 48
3.6.3 Attaching Safety Labels and Information Labels ...................................................................... 48
3.6.4 Contact ...................................................................................................................................... 48
3.7 Safety Equipment ............................................................................................................................. 49
3.7.1 Parking Brake ............................................................................................................................ 49
3.7.2 Attaching the safety cable ......................................................................................................... 50
3.7.3 Parking Support ........................................................................................................................ 51
3.7.4 Wheel chocks ............................................................................................................................ 54
3.7.5 Stop Points ................................................................................................................................ 55
3.7.6 Shut-off valve for tailgate .......................................................................................................... 56
3.7.7 Step for working on the linkage ................................................................................................. 57
3.8 Identification Plate ............................................................................................................................ 58
3.9 Information Required for Questions and Orders .............................................................................. 58
4Data memory ......................................................................................................................................... 59
5Technical data ....................................................................................................................................... 60
5.1 Technical Data of the Machine ......................................................................................................... 60
5.2 Hydraulic Connections ..................................................................................................................... 65
5.3 Consumables ................................................................................................................................... 65
5.4 Ambient Temperature....................................................................................................................... 65
6KRONE Operation Unit Alpha ............................................................................................................. 66
6.1 Overview .......................................................................................................................................... 66
6.1.1 General Description .................................................................................................................. 66
6.1.2 Mounting the Control Unit ......................................................................................................... 67
6.1.3 Control Unit ............................................................................................................................... 68
6.1.4 Operational Readiness.............................................................................................................. 69
6.1.5 Operating Machine Functions ................................................................................................... 70
6.1.5.1 Operation of Tying (Manual Mode) .................................................................................... 70
6.1.5.2 Operation of Tying (Automatic Mode) ................................................................................ 71
6.1.6 Settings and Diagnostics........................................................................................................... 72
6.1.6.1 Setting Net Layers ............................................................................................................. 72
6.1.6.2 Adjusting the Automatic Blocking Time ............................................................................. 73
6.1.6.3 Adjusting the Engine Position (Net) ................................................................................... 73
6.1.6.4 Adjusting the Feed Position ............................................................................................... 74
6.1.6.5 Adjusting the Cut-off Position ............................................................................................ 74
6.1.6.6 Approaching Tying Position ............................................................................................... 75
6.1.7 Sensor Test Digital .................................................................................................................... 76
6.1.8 Sensor Test Analogue............................................................................................................... 77
6.2 Displays and Signals ........................................................................................................................ 78
6.2.1 Baling Pressure Setting (Comprima F125 / F155 Medium) or Bale Diameter (Comprima V
150 / V 180) ............................................................................................................................................... 78
6.2.2 Displays “Version Number” ....................................................................................................... 79
6.2.3 Acoustic and Visual Signals and their Meaning ........................................................................ 79
7KRONE Terminal BETA II ..................................................................................................................... 80
7.1 Installing and Connecting Terminal .................................................................................................. 80
7.1.1 Installing Terminal in the Tractor Cabin .................................................................................... 80
7.1.2 Connecting Terminal ................................................................................................................. 80

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7.2 ISOBUS Shortcut Button not Available ............................................................................................ 81
7.3 Switching Terminal On or Off ........................................................................................................... 82
7.4 Display Design ................................................................................................................................. 83
7.4.1 Status Line ................................................................................................................................ 83
7.4.2 Keys .......................................................................................................................................... 84
7.4.3 Main Window ............................................................................................................................. 84
7.5 Switching Between the Terminals .................................................................................................... 87
8KRONE ISOBUS Terminal .................................................................................................................... 89
8.1 General Information on ISOBUS ...................................................................................................... 89
8.2 Installing and Connecting Terminal .................................................................................................. 89
8.2.1 Installing Terminal in the Tractor Cabin .................................................................................... 89
8.2.2 Connecting the Terminal (Trailed Machines (ISOBUS Capable Tractor)) ................................ 90
8.2.3 Connecting the Terminal (Trailed Machines (Tractor is not ISOBUS Capable)) ...................... 92
8.3 ISOBUS Shortcut Button .................................................................................................................. 94
8.4 Touch Sensitive Display ................................................................................................................... 95
8.5 Switching Terminal On or Off ........................................................................................................... 96
8.6 Display Design ................................................................................................................................. 97
8.6.1 Status Line ................................................................................................................................ 97
8.6.2 Keys .......................................................................................................................................... 98
8.6.3 Main Window ............................................................................................................................. 98
8.7 Switching Between the Terminals .................................................................................................. 101
9Foreign Terminal ISOBUS ................................................................................................................. 102
9.1 General Information on ISOBUS .................................................................................................... 102
9.2 Installing and Connecting Terminal ................................................................................................ 103
9.2.1 Installing Terminal in the Tractor Cabin .................................................................................. 103
9.2.2 Connecting the Terminal ......................................................................................................... 103
9.3 ISOBUS Shortcut Button not Available .......................................................................................... 104
9.4 Deviating Functions from KRONE ISOBUS Terminal .................................................................... 104
9.5 Switching Between the Terminals .................................................................................................. 104
10 Terminal – Machine Functions .......................................................................................................... 105
10.1 General Information on Functioning of Machine and Terminal ...................................................... 105
10.2 Operating Machine Functions ........................................................................................................ 106
10.2.1 Setting Bale Diameter ............................................................................................................. 108
10.2.2 Setting Baling Pressure........................................................................................................... 109
10.2.3 Operating Hydraulic Blade Group Control System ................................................................. 110
10.3 Auxiliary Functions for ISOBUS Terminals .................................................................................... 112
10.3.1 Example of joystick assignment for Fendt (default setting) .................................................... 113
10.3.2 Recommended settings for a WTK multi-function lever (default setting) ................................ 114
11 Terminal – Menus ............................................................................................................................... 115
11.1 Operating Menus ............................................................................................................................ 115
11.1.1 Calling the Basic Screen ......................................................................................................... 115
11.1.2 Bringing up a Menu Level ....................................................................................................... 115
11.1.3 Selecting Menus ...................................................................................................................... 116
11.1.4 Entering Values ....................................................................................................................... 119
11.1.5 Calling and Saving Machine Settings ..................................................................................... 120
11.1.6 Icons for Settings in the Menus ............................................................................................... 120
11.2 Menus in the Terminal .................................................................................................................... 122
11.2.1 Menu Structure ........................................................................................................................ 122

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11.2.2 Menu Level .............................................................................................................................. 124
11.2.3 Menu 1 “Number of Net Layers“ (Net Tying)........................................................................... 126
11.2.4 Menu 1 “Number of Film Layers” (Film Tying) ........................................................................ 127
11.2.5 Menu 2 “Number of Twine Layers” (Twine Tying) .................................................................. 128
11.2.6 Menu 3 “Pre-signalling” ........................................................................................................... 129
11.2.7 Menu 4 “Tying Start Delay” (twine tying) ................................................................................. 130
11.2.8 Menu 4 “Tying Start Delay” (net tying) .................................................................................... 131
11.2.9 Menu 4 “Tying Start Delay” (film tying) ................................................................................... 132
11.2.10 Menu 5 “Bale Diameter” (Comprima F 125 (XC), F 155 (XC)) ............................................... 133
11.2.11 Menu 6 “Electronical Baling Pressure Adjustment” (Comprima V 150 (XC), V 180 (XC),
V 210 XC) ................................................................................................................................................ 134
11.2.12 Menu 7 “Sensitivity Direction Display (Comprima F 125 (XC), F 155 (XC)) ........................... 135
11.2.13 Menu 8 “Selection Type of Tying” (for version with net tying and twine tying) ....................... 136
11.2.14 Menu 8 “Selection Type of Tying” (for version with net and film tying) ................................... 137
11.2.15 Menu 9 “Correction Filling” (Comprima V 150 (XC), V 180 (XC), V 210 XC)Menus: Correction
Filling 138
11.2.16 Menu 10 “Manual Operation” (for version with net tying) ........................................................ 139
11.2.17 Menu 10 “Manual Operation (for version with net tying and twine tying) ................................ 141
11.2.18 Menu 10 “Manual Operation” (for version with net and film tying) .......................................... 143
11.2.19 Menu 13 “Counters” ................................................................................................................ 145
11.2.20 Menu 13-1 “Customer Counter” .............................................................................................. 146
11.2.21 Menu 13-2 “Total Counter“ ...................................................................................................... 147
11.2.22 Menu 14 “ISOBUS Settings .................................................................................................... 148
11.2.23 Menu 14-1 “Diagnostics Auxiliary (AUX)” ............................................................................... 149
11.2.24 Menu 14-3 “Setting Background Colour .................................................................................. 150
11.2.25 Menu 14-7 “Switching Over Number of Keys” ........................................................................ 151
11.2.26 Menu 14-9 “Switching Between the Terminals” ...................................................................... 152
11.2.27 Menu 15 “General Settings” .................................................................................................... 153
11.2.28 Menu 15-1 “Sensor Test” ........................................................................................................ 154
11.2.29 Menu 15-2 “Actuator Test” ...................................................................................................... 158
11.2.30 Menu 15-5 “Software Information” .......................................................................................... 160
11.2.31 Menu 15-6 “Technician Level” ................................................................................................ 161
11.3 Alarm messages ............................................................................................................................. 162
11.3.1 Alarm Message Occurs ........................................................................................................... 162
11.3.2 Notes and alarm messages .................................................................................................... 163
11.3.3 Physical messages ................................................................................................................. 170
11.3.4 Alarms ..................................................................................................................................... 172
11.3.5 Acoustic warnings ................................................................................................................... 173
12 Commissioning ................................................................................................................................... 175
12.1 Before initial start-up ...................................................................................................................... 175
12.2 Dismounting the Transport Tensioning Device .............................................................................. 181
12.3 Assembling the bale ejector ........................................................................................................... 182
12.4 Adjusting the drawbar height .......................................................................................................... 188
12.5 PTO shaft ....................................................................................................................................... 190
12.5.1 Length adjustment ................................................................................................................... 190
12.5.2 Mounting the PTO shaft on the machine side ......................................................................... 191
12.5.3 Attaching the guard cup for universal shaft ............................................................................ 194
12.6 Mounting Hose Support ................................................................................................................. 195
12.7 Net brake ........................................................................................................................................ 196

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12.8 Installation of Lighting System ....................................................................................................... 196
13 Start-up ................................................................................................................................................ 198
13.1 Connect the machine to the tractor ................................................................................................ 198
13.2 Hydraulics ....................................................................................................................................... 199
13.2.1 Special Safety Instructions ...................................................................................................... 199
13.2.2 Connecting the hydraulic lines ................................................................................................ 200
13.3 Hydraulic brake (Export) ................................................................................................................ 202
13.4 Hydraulic brake (auxiliary brake) .................................................................................................... 202
13.5 Install the PTO shaft ....................................................................................................................... 203
13.6 Compressed Air Connections for the Compressed Air Brake ........................................................ 205
13.7 Electrical connections..................................................................................................................... 206
13.8 Using the safety chain .................................................................................................................... 207
14 Driving and Transport ........................................................................................................................ 209
14.1 Preparations for road travel ............................................................................................................ 210
14.1.1 Lifting the Pick-up .................................................................................................................... 210
14.1.2 Checking the parking support ................................................................................................. 211
14.1.3 Checking the lighting system .................................................................................................. 211
14.2 Switching off the machine .............................................................................................................. 212
14.2.1 Putting Wheels Chocks Underneath ....................................................................................... 212
14.2.2 Moving Parking Support into Support Position ....................................................................... 213
14.2.3 Disconnecting the PTO shaft from the tractor ......................................................................... 213
14.2.4 Disconnecting the supply lines ................................................................................................ 213
15 Operation ............................................................................................................................................. 215
15.1 Adjustments Before Starting Work ................................................................................................. 215
15.2 Travelling speed ............................................................................................................................. 216
15.3 Filling the bale chamber ................................................................................................................. 217
15.3.1 Reducing the Pressure on the Side Walls of the Bale Chamber ............................................ 218
15.3.1.1 Assembly of Additional Tappet Strips on the Starter Roller............................................. 219
15.3.1.2 Assembly of Additional Ejector Plates in the Tailgate ..................................................... 220
15.4 Wrapping and Depositing Bales ..................................................................................................... 222
15.5 Driving with Bale Ejector ................................................................................................................ 223
15.6 Before Baling .................................................................................................................................. 224
15.6.1 Tensioning the floor conveyor ................................................................................................. 224
15.7 After Baling ..................................................................................................................................... 225
15.8 Overload protection ........................................................................................................................ 225
15.8.1 Drive Chain for Pick-up with Cam-type Clutch ........................................................................ 225
15.9 Pick-up ........................................................................................................................................... 226
15.10 Default Setting (Working Height Setting) ....................................................................................... 226
15.11 Roller crop guide ............................................................................................................................ 227
15.11.1 Bearing Pressure Relief of the Pick-up ................................................................................... 228
15.12 Cutting system ................................................................................................................................ 229
15.12.1 General Aspects ...................................................................................................................... 229
15.12.2 Cutting length .......................................................................................................................... 230
15.13 Setting the Bale Diameter .............................................................................................................. 233
15.13.1 Preselecting Bale Diameter (Comprima V 150 (XC) / V 180 (XC) / V 210 XC) (Medium
Electronics) .............................................................................................................................................. 234
15.13.2 Setting of Bale Diameter Display (Comprima V 150 (XC) / V 180 (XC) / V 210 XC) (Medium
Electronics) .............................................................................................................................................. 235
15.14 Setting Baling Pressure .................................................................................................................. 236

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15.15 Setting of the Baling Pressure Display (Medium Electronic System) ............................................ 238
15.16 Setting Tailgate Catch (Medium Electronic System) ...................................................................... 239
15.17 Operating TIM (Tractor Implement Management) ......................................................................... 240
15.17.1 Function of TIM ....................................................................................................................... 240
15.17.2 TIM displays in the main window ............................................................................................ 240
15.17.3 TIM function key ...................................................................................................................... 241
15.17.4 Activating TIM functions .......................................................................................................... 241
15.17.5 Reactivating TIM functions ...................................................................................................... 242
15.17.6 Deactivating TIM functions ...................................................................................................... 242
15.18 Twine Tying .................................................................................................................................... 243
15.18.1 Overview ................................................................................................................................. 243
15.18.2 Tying function .......................................................................................................................... 244
15.18.3 Setting the tying twine in place ............................................................................................... 245
15.18.4 Setting the Number of Twine Layers ....................................................................................... 248
15.18.5 Further Settings for Twine Tying ............................................................................................. 249
15.19 Net Wrapping ................................................................................................................................. 250
15.19.1 Net wrapping parts .................................................................................................................. 251
15.19.2 Function of the Net Tying ........................................................................................................ 251
15.19.3 Inserting Net Roll ..................................................................................................................... 252
15.19.4 Insert Net ................................................................................................................................. 253
15.19.5 Setting Cut-off Position ........................................................................................................... 256
15.19.6 Setting of the Feed Position .................................................................................................... 257
15.19.7 Setting of the Tying Position ................................................................................................... 258
15.19.8 Setting the Number of Net Layers ........................................................................................... 258
15.20 Film Tying (for Version with Net Tying and Film Tying) ................................................................. 259
15.20.1 Notes on Operation ................................................................................................................. 259
15.20.2 Removing Paint Residues Before Start-up ............................................................................. 260
15.20.3 Inserting Film ........................................................................................................................... 261
15.20.4 Checking the Stretching of the Inserted Film .......................................................................... 265
15.20.5 Setting the Retaining Comb in Case of Film Tying ................................................................. 266
15.20.6 Checking Retaining Comb ...................................................................................................... 268
15.20.7 Checking the Position of the Net Rocker Arm......................................................................... 269
15.20.8 Checking Locking Lever on Net Blade .................................................................................... 271
15.21 Bale counter ................................................................................................................................... 272
15.22 Tighten the floor conveyor and set the spring pretensioning ......................................................... 273
15.23 Checking the Tension Springs of the Final Density Display .......................................................... 275
15.24 Adjusting Soft Core ........................................................................................................................ 276
15.25 Removing the Crop Blockages in the Crop Collection Area .......................................................... 279
15.25.1 Crop blockage under the cutting rotor ..................................................................................... 280
15.25.2 Crop blockage at pick-up ........................................................................................................ 282
15.26 Reversing ....................................................................................................................................... 283
16 Settings ............................................................................................................................................... 285
16.1 Setting the Net Brake ..................................................................................................................... 285
16.2 Releasing the Net Brake ................................................................................................................ 286
16.3 Adjusting the twine limiter .............................................................................................................. 287
16.4 Adjusting the wire rope for "Loosen twine brake" .......................................................................... 288
16.4.1 Adjusting the distance between the front and rear net roller .................................................. 289
16.5 Setting the Twine Brake ................................................................................................................. 290
16.6 Adjusting the pressure roller .......................................................................................................... 291

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16.7 Setting the magnetic transmission ................................................................................................. 292
16.8 Adjusting the cutting blade on the tying unit .................................................................................. 293
16.9 Central chain lubrication system .................................................................................................... 294
17 Maintenance ........................................................................................................................................ 298
17.1 Spare Parts .................................................................................................................................... 298
17.2 Overview ........................................................................................................................................ 299
17.3 Setting Scraper to Spiral Roller ...................................................................................................... 300
17.4 Setting Tailgate Lock ...................................................................................................................... 302
17.5 Position of the Sensors .................................................................................................................. 303
17.6 Setting the sensors ......................................................................................................................... 307
17.6.1 Setting Sensor B3 Net Motor Position .................................................................................... 308
17.6.2 Setting Sensor B8 Position Blade Cassette ............................................................................ 310
17.6.3 Setting Sensor B9/B10 Baling Pressure (Comprima F 125 (XC) / F 155 (XC)) ...................... 311
17.6.4 Setting Sensor B9/B10 Bale Diameter (Comprima V 150 (XC) / V 180 (XC) / V 210 XC)) .... 312
17.6.5 Setting Sensor B14/B15 Bale Chamber Opened/Bale Ejection (for “TIM” version) ............... 314
17.6.6 Sensor B31 Twine Motor Central Position .............................................................................. 315
17.6.7 Sensor B33 Twine Stop .......................................................................................................... 316
17.6.8 Diagnostics Power Supply Voltage ......................................................................................... 317
17.7 Checking and Setting Axial Play of Net Brake ............................................................................... 318
17.8 Checking and Setting Deceleration of Net Brake Discs ................................................................. 319
17.9 Tightening torques .......................................................................................................................... 320
17.9.1 Metric Thread Screws with Control Thread............................................................................. 320
17.9.2 Metric Thread Screws with Fine Thread ................................................................................. 321
17.9.3 Metric Thread Screws with Countersunk Head and Hexagonal Socket ................................. 321
17.10 Brakes ............................................................................................................................................ 322
17.10.1 Checking the brake setting ..................................................................................................... 322
17.10.2 Adjusting the cam brake.......................................................................................................... 322
17.10.3 Settings of the Brakes with Manual Linkage Setter ................................................................ 323
Tandem Axle .................................................................................................................................. 325
17.12 Tyres............................................................................................................................................... 328
17.12.1 Checking and maintaining tyres .............................................................................................. 329
17.12.2 Tyre air pressure ..................................................................................................................... 330
17.13 Drawbar .......................................................................................................................................... 331
17.13.1 Hitches on the Drawbar........................................................................................................... 331
17.14 Oil Level Check and Oil Change on the Gearboxes ...................................................................... 332
17.14.1 Oil Level Check and Oil Change Intervals (Gearboxes) ......................................................... 332
17.14.2 Main drive ................................................................................................................................ 333
17.15 Novo Grip belt on the floor conveyor .............................................................................................. 334
17.16 Checking the Safety Rollers of Single Blade Locking Device ........................................................ 334
17.17 Checks and maintenance on rear floor conveyor .......................................................................... 335
17.17.1 Adjusting the deflection roller .................................................................................................. 336
17.18 Drive chains .................................................................................................................................... 337
17.18.1 Tensioning the Drive Chains ................................................................................................... 337
17.18.1.1 Floor Conveyor Drive ....................................................................................................... 337
17.18.1.2 Pick-up ............................................................................................................................. 339
17.18.1.3 Conveyor Auger Drive...................................................................................................... 341
17.18.1.4 Roller Drive ...................................................................................................................... 341
17.19 Hydraulics ....................................................................................................................................... 342
17.19.1 Shut-off valve for tailgate ........................................................................................................ 343

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17.19.2 Electromagnetic Valves........................................................................................................... 344
17.19.3 Replacing the Hydraulic Oil Filter ............................................................................................ 345
17.19.4 Hydraulic circuit diagram ......................................................................................................... 347
17.19.5 Diagram with Hydraulic Blade Group Control System ............................................................ 349
17.20 Changing Blades ............................................................................................................................ 350
17.21 Grinding Blades .............................................................................................................................. 354
17.22 Moving Blade Rod .......................................................................................................................... 355
17.23 Maintenance – brake system (special equipment) ......................................................................... 356
17.23.1 Coupling heads (non-interchangeable) ................................................................................... 357
17.23.2 Air filter for pipelines ................................................................................................................ 358
17.23.3 Compressed-air reservoir........................................................................................................ 359
18 Maintenance – lubrication ................................................................................................................. 360
18.1 Special Safety Instructions ............................................................................................................. 360
18.2 Lubricants ....................................................................................................................................... 361
18.3 General aspects ............................................................................................................................. 361
18.4 Lubricating the PTO shaft .............................................................................................................. 362
18.5 WALTERSCHEID cam-type clutch K64/12 to K64/24, EK 64/22 to EK64/24................................ 363
18.6 Lubrication points ........................................................................................................................... 365
18.7 Lifting .............................................................................................................................................. 367
19 Malfunctions - Causes and Remedies .............................................................................................. 368
19.1 General malfunctions ..................................................................................................................... 369
19.2 Malfunctions on the central chain lubrication system ..................................................................... 372
19.3 Malfunctions During Twine Tying ................................................................................................... 373
19.4 Faults in case of TIM (Tractor Implement Management) ............................................................... 374
19.5 Error Messages of KRONE Operation Terminal ............................................................................ 374
20 Placing in Storage .............................................................................................................................. 375
20.1 At the End of the Harvest Season .................................................................................................. 375
20.2 Before the Start of the New Season ............................................................................................... 376
20.2.1 Maintenance work before the beginning of the new season................................................... 377
20.2.2 Venting the overload coupling on the PTO shaft .................................................................... 378
21 Disposal of the machine .................................................................................................................... 379
21.1 Disposal of the machine ................................................................................................................. 379
22 Appendix ............................................................................................................................................. 380
22.1 Circuit Diagram ............................................................................................................................... 380
23 Index .................................................................................................................................................... 381
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To this Document
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2 To this Document
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2.1 Validity
These operating instructions are valid for round balers of types:
Comprima F 125
Comprima F 125 XC
Comprima F 155
Comprima F 155 XC
Comprima V 150
Comprima V 150 XC
Comprima V 180
Comprima V 180 XC
Comprima V 210 XC
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2.2 Re-Ordering
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If this document should become wholly or partially unusable, you can request a replacement
document by stating the order number mentioned on the cover sheet.
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2.3 Further applicable documents
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To ensure that the machine is used safely and as intended, observe the following further
applicable documents:
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– Operating instructions of universal shaft
– Operating instructions of operation unit/terminal (optional)
– Operating instructions WTK joystick (optional)
– Operating instructions of camera system (for film tying version)
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2.4 Target group of this document
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This document aims at the operators of the machine fulfilling the minimum requirements of
personnel qualification; refer to chapter entitled Safety “Personnel Qualification”.
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2.5 How to use this document
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2.5.1 Directories and References
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Table of contents/headers:
The table of contents as well as the headers in this instruction are used for quick navigation in
the chapters.
Index directory:
In the index directory, you can find information on the desired subject via catchwords which are
in alphabetical order. The index directory can be found on the last page of this instruction.
Cross references:
Cross references to another place in the operating instructions or to another document are in
the text and specify the chapter and subchapter or section. The designation of subchapters or
sections is presented in quotation marks.
Example:
Check that all screws on the machine are tight, refer to chapter Maintenance, “Tightening
Torques”.
The subchapter or the section can be found via an entry in the table of contents and in the index
directory.
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To this Document
12
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2.5.2 Direction Information
Direction information in this document such as front, rear, right and left always applies in the
direction of travel.
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2.5.3 Term “Machine”
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Throughout the rest of this document, the “round baler” will also be referred to as the “machine”.
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2.5.4 Figures
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The figures in this document do not always represent the exact machine type. The information
which refers to the figure always corresponds to the machine type of this document.
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2.5.5 Scope of Document
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In addition to standard equipment, accessories kits and versions of the machine are described
in this document. Your machine may deviate from this document.
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2.5.6 Means of representation
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Icons in the text
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In this document, the following means of representation are used:
Action step
A bullet point () designates an action step you have to perform, as for example:
• Set the left outside mirror.
Sequence of actions
Several bullet points () located in front of a sequence of action steps identify a sequence of
actions to be performed step by step, as for example:
• Loosen counter nut.
• Set the screw.
• Tighten counter nut.
List
Dashes (-) identify lists such as, for example:
– Brakes
– Steering
– Lighting
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To this Document
13
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Symbols in figures
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To visualize parts and actions steps, the following icons are used:
Icon
Explanation
1
Reference sign for part
I
Position of a part (e.g. move from pos. I to pos. II)
X
Dimensions (e.g. B = width, H = height, L = length)
Action step: Tighten screws with torque key with specified tightening torque
Direction of motion
Direction of travel
opened
closed
enlargement of display detail
Framings, dimension line, dimension line limitation, reference line for visible parts
or visible mounting material
Framings, dimension line, dimension line limitation, reference line for covered
parts or covered mounting material
Laying routes
LH
Left-hand machine side
RH
Right-hand machine side
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To this Document
14
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Warning signs
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Warning
WARNING! - Type and source of hazard!
Effect: Injuries, serious material damage.
• Measures for hazard prevention.
Caution
CAUTION! - Type and source of hazard!
Effect: Damage to property.
• Measures for risk prevention.
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Notes with information and recommendations
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Note
Note
Effect: Economic benefit of the machine.
• Measures to be performed.
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Safety
15
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3 Safety
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3.1 Purpose of Use
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The round baler Comprima is a pick-up baler with variable bale chamber. It compacts
agricultural material, such as hay, straw or grass silage into round bales. The round baler
Comprima is equipped as standard with a net wrapping mechanism.
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WARNING! – Intake and baling of crops not mentioned!
Effect: Damage to the machine
Collecting and baling materials that are not cited here is permitted only in agreement with the
manufacturer. The basic requirements in any case are swathing of the crops and automatic
intake by the pick-up as it passes over them.
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Ver
3.2 Intended use
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The round baler is built exclusively for customary use in agricultural work (intended use).
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Unauthorised modifications to the machine may have a negative effect on the machine
characteristics or safe and reliable use of the machine or may interfere with proper operation.
Unauthorised modifications shall therefore release the manufacturer of any liability for
consequential damage.
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3.3 Service life of the machine
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– The service life of this machine strongly depends on proper use and maintenance as well as
the operating conditions.
– Permanent operational readiness as well as long service life of the machine can be
achieved by observing the instructions and notes of these operating instructions.
– After each season of use, the machine must be checked thoroughly for wear and other
damage.
– Damaged and worn parts must be replaced before placing the machine into service again.
– After the machine has been used for five years, carry out full technical inspection of the
machine. According to the results of this inspection, a decision concerning the possibility of
reuse of the machine should be taken.
– Theoretically, the service life of this machine is unlimited as all worn or damaged parts can
be replaced.
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Safety
16
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3.4 Basic safety instructions
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Non-compliance with the safety instructions and warnings
Non-compliance with the safety instructions and warnings may result in injuries and damage to
the environment and property.
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3.4.1 Importance of the operating instructions
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The operating instructions are an important document and a part of the machine. They are
intended for the user and contain information relevant to safety.
Only the procedures indicated in the operating instructions are reliable. If the operating
instructions are not followed, people may be seriously injured or killed.
• Before using the machine for the first time, read and follow all the "Basic safety instructions"
in the chapter Safety.
• Before working, also read and observe the respective sections in the operating instructions.
• Retain the operating instructions and ensure that they are always available.
• Hand over the operating instructions to subsequent users.
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3.4.2 Personnel qualification
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If the machine is not used properly, people may be seriously injured or killed. To avoid
accidents, each person who works with the machine must satisfy the following minimum
requirements:
– He is physically capable of controlling the machine.
– He can work safely with the machine in accordance with these operating instructions.
– He understands the method of operation of the machine within the scope of his work and
can identify and avoid the dangers associated with the work.
– He has read the operating instructions and can implement the information in the operating
instructions accordingly.
– He is familiar with driving vehicles safely.
– For road travel he has adequate knowledge of the highway code and has the stipulated
driving licence.
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Safety
17
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3.4.3 Children in danger
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Children cannot assess danger and behave unpredictably.
As a result, children are especially at risk.
• Keep children away from the machine.
• Keep children away from consumables.
• Especially before starting up and moving the machine, ensure that there are no children in
the danger zone.
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3.4.4 Connect the machine to the tractor
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If the tractor and the machine are not correctly connected, there is a risk of causing serious
accidents.
• When connecting front attachments or trailers, follow all operating instructions:
– The operating instructions for the tractor
– The operating instructions for the machine
– The operating instructions for the universal shaft
• Follow the coupling instructions, see chapter on starting up "Connect the machine to the
tractor".
• Note the modified driving behaviour of the combination.
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3.4.5 Structural changes to the machine
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Structural changes and enhancements may impair the functionality and operational safety of the
machine. As a result, people may be seriously injured or killed.
• Have structural changes and enhancements performed by an authorised service centre
only.
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3.4.6 Additional equipment and spare parts
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Additional equipment and spare parts, which do not comply with the requirements of the
manufacturer, may impair the operational safety of the machine and cause accidents.
• To ensure operational safety, use original or standard parts which comply with the
requirements of the manufacturer. If in doubt, have parts verified by the dealer or
manufacturer.
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3.4.7 Workstations and passengers
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Control of the moving machine
The moving machine requires the driver to react quickly at any time. Otherwise, the machine
may move in an uncontrolled manner and seriously injure or kill people.
• Start the engine from the driver's seat only.
• Never leave the driver's seat while the machine is moving.
• Never climb in or out of the machine while it is moving.
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Passengers
Passengers may be seriously injured by the machine or fall off the machine and get run over.
Ejected objects may strike and injure passengers.
• Never let people ride on the machine.
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Safety
18
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3.4.8 Operational safety: Technically perfect condition
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Operation only when the machine has been started up correctly
If the machine is not started up correctly according to these operating instructions, the
operational safety of the machine is not ensured. As a result, accidents may occur and people
may be seriously injured or killed.
• Do not use the machine unless it has been started up correctly, see chapter Start-up.
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Technically perfect condition of the machine
Improper maintenance and adjustment may affect the operational safety of the machine and
cause accidents. As a result, people may be seriously injured or killed.
• Perform all maintenance and adjustment work according to the chapters Maintenance and
Adjustment.
• Before performing any maintenance or adjustment work, shut down and safeguard the
machine, see chapter Safety "Shutting down and safeguarding the machine".
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Danger resulting from damage to the machine
Damage to the machine may impair the operational safety of the machine and cause accidents.
As a result, people may be seriously injured or killed. The following parts of the machine are
particularly important for safety:
– Brakes
– Steering
– Safety devices
– Connecting devices
– Lighting
– Hydraulic system
– Tyres
– Universal shaft
If there are doubts about the operational safety of the machine, for example due to leaking
consumables, visible damage or an unexpected change to the driving behaviour:
• Shut down and safeguard the machine, see chapter Safety, "Shutting down and
safeguarding the machine".
• Immediately eliminate potential causes of damage, for example heavy soiling, or tighten
slack screws.
• Determine the cause of damage according to these operating instructions, see chapter
Malfunctions – Cause and remedy.
• If possible, repair the damage according to these operating instructions.
• In the case of damage which may affect operational safety and cannot be repaired
according to these operating instructions: Have damage repaired by a qualified service
centre.
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Safety
19
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Technical limit values
When the technical limit values of the machine are not met, the machine may be damaged.
Thus there is a risk of accidents, serious injuries or death. With regard to safety, it is of special
importance to comply with the following technical limit values:
– Gross vehicle weight
– Maximum axle loads
– Maximum load capacities
– Maximum trailing load
– Maximum supported load
– Maximum transport height
– Maximum permissible speed
• Comply with limit values, refer to chapter “Technical Data”.
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3.4.9 Danger zones
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Danger zones on the tractor and the machine
The area around the tractor and the machine is a danger zone.
There are the following hazards in this danger zone:
– The tractor and the machine may start moving or rolling away and run over people.
– If the power lifter is unintentionally actuated, the machine may make hazardous
movements.
– Defective or insecurely attached electrical cables may cause fatal electric shocks.
– Defective or insecurely attached hydraulic or pneumatic lines may become detached and
flail around. Hydraulic oil may escape under high pressure and cause serious injuries to the
skin or face.
– Clothing may become caught and wrapped around an exposed PTO shaft or a damaged or
incorrectly installed universal shaft.
– When the drive is switched on, machine parts may rotate or swivel.
– Hydraulically raised machine parts may descend unnoticed and slowly.
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If the danger zone is not observed, people may be seriously injured or killed.
• Keep people away from the danger zone of the tractor and the machine.
• Do not switch on the drives and engine until there is nobody in the danger zone.
The safety clearance is:
– 3 metres on either side of the machine.
– 5 metres behind the machine.
• Before working in front of and behind the tractor and in the danger zone of the machine: •
Shut down and safeguard the machine, see chapter Safety, "Shutting down
and safeguarding the machine". This also applies to brief inspection work. Many serious
accidents in front of and behind the tractor and the machine occur due to negligence and
running machines.
• Consider the information in all relevant operating instructions.
– The operating instructions for the tractor
– The operating instructions for the machine
– The operating instructions for the universal shaft
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Safety
20
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Danger zone between tractor and machine
People standing between the tractor and machine may be seriously injured or killed if the tractor
rolls away or by machine movements:
• Before starting all work between the tractor and machine: • Shut down and safeguard
the machine, see chapter Safety, "Shutting down and safeguarding the machine". This also
applies to brief inspection work. Many serious accidents occur due to negligence and
running machines.
• If the power lifter has to be actuated, keep all people away from the area of movement of
the power lifter.
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Danger zone when drive switched on
When the drive is switched on, there is a danger to life from rotating and swivelling machine
parts. There must be nobody in the danger zone of the machine.
• Before starting the machine, direct all people out of the danger zone of the machine.
• If a hazardous situation arises, switch off drives and diesel engine immediately.
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Danger zone of the P.T.O. shaft
People may be caught, pulled in and seriously injured by the PTO shaft and the driven
components.
Before engaging the PTO shaft:
• Make sure that all safety devices are fitted and in the protection position.
• Ensure that the selected speed and direction of rotation of the PTO shaft match the
permitted speed and direction of rotation of the machine.
• Ensure that nobody is in the danger zone of the PTO shaft or the universal shaft.
• If the angles are too large, switch off the PTO shaft. The machine may be damaged. Parts
may be flung out and cause injury to persons.
• If the PTO shaft is not required, switch off the PTO shaft.
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Danger zone universal shaft
People may become caught by the universal shaft, pulled in and seriously injured.
• Ensure that the universal shaft guards are attached and functional.
• Ensure that nobody is in the danger zone of the PTO shaft or the universal shaft.
• Provide the section tube and universal shaft guards with adequate cover.
• Allow the universal shaft locks to engage.
• Attach the chains to prevent the universal shaft guards from rotating with the shaft.
• Follow the operating instructions for the universal shaft.
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