Kusam-meco 9999 User manual

TRUE RMS AC/DC
DIGITAL
CLAMPMETER
MODEL - 9999
AUTO
ZERO
MIN
MAX
HOLD
H
- +
AC
999.9
VA
mF
k9Hz
9999
TRMS
0 25 50 75 100
VWCOM
INRUSH MAX
MIN ZERO Hz
APO >2S
·)))
OCx
Hz
~A
CAT III 600V
!
DATA
PEAK
+-
600V
~
MAX
O
Hz
~V
A V
OFW
OC
H
TAKE MEASUREMENT CAREFULLY AND YOU’LL
SPARE YOUR METER AND YOURSELF, SOME PAIN
Nearly every electrical engineer has a hand held
digital clamp meter (Tongtester). We sometimes take
them for granted, until we damage them or “burn them
out”. If you incorrectly connect your clamp meter to a
circuit, or if you have the clamp meter on wrong
setting, you damage the meter and possibly hurt
yourself. You can also get into trouble if you try to
measure the voltage across a charged capacitor.
Clamp meter users frequently burn their meters
by trying to measure current the same way as they
measure voltage. Remember, you measure voltage
across a circuit, and current through a circuit. When
you use the current input, your clamp meter becomes
a low impedance circuit element.
Even if you correctly insert your clamp meter in to
the circuit, you can still damage your meter. Don’t try
to measure current in excess of your meter’s
capacity. Check the current capacity of the Clamp
meter.
If you are measuring current in industrial
environment to prevent accident disconnect your
test leads from the circuit under test whenever you
change Clamp meter functions. Set your meter to
the correct function, say current, and its highest
range for the setting. If the reading is small, change
the range to the next lower range till the reading can
be read with the best possible accuracy. When
measuring voltage, connect the test leads before
your apply power to your circuit. To be safe, start by
setting your meter to its highest range first.

Table of Contents
Title Page
Overview ---------------------------------------------1
Unpacking Inspection -----------------------------1
Features ---------------------------------------------2
General Specifications ----------------------------2
Electrical Specifications ---------------------------3
AC Current -------------------------------------
DC Voltage -------------------------------------
AC Voltage ------------------------------------
Resistance ------------------------------------
Diode Test & Continuity ---------------------
Frequency -------------------------------------
Safety Information -----------------------------------6
International Electrical Symbols ------------------7
The Clampmeter Structure ------------------------8
Functional Buttons ---------------------------------9
Display Symbols -------------------------------------12
Measurement Operation --------------------------
A. AC Current Measurement -------------13
B. DC Current Measurement -------------14
C. Voltage Measurement -----------------14
D. Measuring Resistance -----------------15
E. Measuring Diodes & Continuity ------16
F. Measuring Frequency ------------------17
G. Measuring Temperature ---------------18
H. Measuring Capacitance ----------------18
Maintenance ---------------------------------------19
Replacing the Battery
Test Certificate ---------------------------------------20
Warranty -----------------------------------------------21
Unpacking Inspection
Open the package case and take out the Clampmeter.
Check the following items carefully to see any missing
or damaged part :
Item Description Qty.
1 English Operating Manual 1 piece
2 Test Lead 1 pair
3 K-Type Thermocouple 1 piece
4 Thermocouple Adaptor 1 piece
In the event you find any Part missing or damaged,
please contact your dealer immediately.
Overview
Warning
To avoid electric shock or personal injury, read
the “Rules for Safe Operation”carefully before
using the Meter.
Digital Clampmeter Model - 9999 (hereafter
referred to as “the Meter”) is a 4 digits True RMS
Clampmeter with steady operations, and highly
reliable hand-held measuring instrument having
different measurement functions. The Clampmeter
not only can measure AC Current, AC/DC Voltage,
Frequency, Resistance, it can also test DC
Current, "INRUSH" Current, Capacitance,
Temperature, Diode Test. It also has Data Hold,
Peak Hold, Max Hold & Full Icon Display.
Terms in this manual
Warning : identifies conditions and actions
that could result in serious
injury or even death to the user.
Caution : identifies conditions and actions
that could cause damage or
malfunction in the instrument.
!
!
1

FEATURES :
!INRUSH Current measuring function.
!High - Accuracy, Digital Reading.
!Large LCD of 21mm (h) for Easy Reading.
!Instant Continuity Buzzer.
!Overload Protection on all Ranges.
!Recessed Safety Designed Input Jacks.
!Data Hold, Peak Hold And Max Hold Functions
!Relative zero function.
GENERAL SPECIFICATIONS
Jaw size : Maximum Conductor 46.5 mm f.
Display : 4 digit liquid crystal display (LCD) with a
maximum reading of 9999.
Overrange : "OL" mark indication.
Low battery indication: The " " is displayed
when the battery voltage drops below
the operating level.
Measurement rate : 2 times per second, nominal.
o
Operating environment : 0 C to 50 C at <70%R.H.
o o
Storage Temperature : -20 C to 60 C at <80%R.H.
with battery removed from meter.
o
Accuracy stated at ambient temperature 18 C
o o o
to 28 C(65 F to 82 F), <70% R.H.
Temperature Coefficient : 10% of applicable
o o
accuracy per C(5% per F) out side the
o o o
range of 18 to 28 C (65 F to 82 F)
Indoor use.
Altitude up to 2000m.
Safety Conformance : All input are protected to
EN61010-1, 600V CAT III. Pollution degree II.
EMC-instrument unspecified for use in EMC
field.
Power : Single standard 9V battery.
Dimensions : 250mm(H)X100mm(W)X46mm(D).
Weight : Approx. 425gms.. including battery.
o
- +
2
ELECTRICAL SPECIFICATION :
AC CURRENT TRMS (accuracy : at the center of CT)
Range Resolution
0 to 999.9A 0.1 A
Accuracy
± (2% rdg + 5dgts)
on 20 to 100Hz
Crest Factor : <3@ 0 to 500A
<2.5 @ 500 to 600A
<1.42 @ 600 to 1000A
Overload Protection : 1000A AC max for 1 minute
± (6% rdg + 5dgts)
on 100 to 400Hz
DC CURRENT (accuracy: at the center of CT)
Range Resolution
0 to 999.9A 0.1 A
Accuracy
± (2% rdg + 5dgts)
Overload Protection : 1200A DC max for 1 minute.
DC VOLTS
Range Resolution
0 to 600.0V 0.1 V
Accuracy
± (1% rdg + 5dgts)
Input Impedance : 1 MW
Overload Protection : 600V DC/AC rms.
AC VOLTS TRMS
Range Resolution
0 to 600.0V 0.1 V
Accuracy
± (1% rdg + 5dgts)
on 20 to 100Hz
Input Impedance : 1 MW
Overload Protection : 600V DC/AC rms.
± (6% rdg + 5dgts)
on 100 to 400Hz
3

Overload Protection : 600V DC / AC rms
o
± (0.5%rdg + 1 C)
TEMPERATURE (K-Type Thermocouple)
Range
o o
-40 C to 1200 C
o o
-40 F to 2200 F
Accuracy
o
± (0.5%rdg + 2 F)
(not including
thermo couple error)
o o o
Resolution : 0.1 C on -40 C to 999.9 C
o o o
1 C on 1000 C to 1200 C
o o o
0.1 F on -40 F to 999.9 F
o o o
1 F on 1000 F to 2200 F
Overload Protection : 600V DC / AC rms
± (1.5%rdg + 5dgts)
RESISTANCE (Autorange)
Range
Resolution
0 to 999.9 W
1000 to 9999 W
0.1
1
Accuracy
CAPACITANCE
Range Resolution
0 to 999.9mF 0.1 mF
Accuracy
± (5%rdg + 10dgts)
Overload Protection : 600V DC / AC rms.
NOTE : Supplied Thermocouple is suitable for
o
measurement upto 250 C, for higher
Temprature measurement use separate
T. C. probe.
4
± (0.5%rdg + 5dgts)
FREQUENCY
Range
20 to 400.0Hz
Accuracy
Resolution
0.1Hz
Sensitivity : 5Vrms. TTL signal
5A@20 to 100Hz
10A@100 to 400Hz
Overload Protection : 600V DC / AC rms
³
³
Overload Protection : 600V DC / AC rms.
1 mV
± (3.0%rdg + 3dgts)
DIODE TEST
Accuracy
Resolution
<3.0V DC
0.2mA ± 0.1 mA
TEST CURRENT
TEST VOLTAGE
600V DC/AC rms.
< 30 W
CONTINUITY
Audible indication
OL. PROTECTION
5

SAFETY INFORMATION
The following safety information must be
observed to ensure maximum personal safety
during the operation of this meter.
1. Do not use the meter if the meter or test leads
look damaged, or if you suspect that the
meter is not operating properly.
2. This meter is not recommended for high
voltage industrial use, for example, not for
measurements of 440V AC or 600V AC
industrial power mains. The unit is intended
for use with low energy circuits to 600V
AC/DC or high energy circuit to 250V AC or
DC.
3. Turn off power to the circuit under test before
cutting, unsoldering, or breaking the circuit.
Small amounts of current can be dangerous.
4. Use caution when working above 60V DC or
30V AC rms. Such voltages pose a shock
hazard.
5. When using the probes, keep your fingers
behind the finger guards on the probes.
6. Measuring voltage which exceeds the limits of
the Clampmeter may damage the meter and
expose the operator to a shock hazard.
Always recognize the meter voltage limits as
stated on the front of the meter.
6
~
!
International Electrical Symbols
Dangerous Voltage
See Explanation in Manual
AC Alternating Current.
Double Insulation (Protection Class II)
DC (Direct Current).
Both DC & AC
Not to be exposed to dripping or splashing environment.
Warning :-
- +
~
Deficiency of Built in Battery.
Continuity Test
Diode
Fuse
Ground
Hazardous
liveconductor
HAND Barrier
oF
A
Hz
~
V
W
DATA
PEAK
!
CAT III 600V
AHz
~
V
WARNING :- Typical meter applications are near
exposed lethal voltages. Use caution when taking
measurements. Before the meter is connected to
any circuit, review the safety information.
Always keep hands
behind the meter
HAND Barrier.
7

1
9999
TRMS
0 25 50 75 100
VWCOM
INRUSH MAX
MIN ZERO Hz
!
+-
600V
~
MAX
H
3
5
4
2
The Clampmeter Structure
1) TRANSFORMER JAWS :
Pick up the AC current flowing through the
conductor.
2) TRIGGER :
Press the lever to open the transformer jaws. When
the lever is released, the jaws will close again.
3) FUNCTION SELECTOR :
To Select ACV, ACA, DCV, DCA, RESISTANCE,
FREQUENCY, CAPACITANCE, TEMP.,
DIODE & CONTINUITY.
4) LCD DISPLAY :
A 4 digit display (maximum reading 9999)
indicates measured values, and features symbols
indicating function, Data - Hold, Peak Hold, Max
Hold, Low Battery, Continuity, Diode along with
40 Segment Analog Bar Graph.
5) INPUT JACKS (VW+, and COM- ) :
Test leads are inserted into these jacks for
Voltage, Resistance, Frequency, Capacitance,
Temperature measurements and Continuity &
Diode Checks.
8
FUNCTIONAL BUTTONS
POWER ON THE METER
Turn on the meter : To select power on option. Turn
the rotaryswitch from "zero" position to any switch
position.
Turn off the meter: Turn the range rotaryswitch into
"zero " position to turn off the meter.
AUTOMATIC POWER OFF
The display blanks and the meter enters
the APO mode if you have not changed the rotary
switch position or pressed a button for 10 minutes.
In APO mode the "AUTO" is displayed. While in APO
mode, change the rotary switch to turn the meter on.
INRUSH current & APO Function
Button :
In "INRUSH" current function, the meter
takes a large number of samples precisely at the
beginning of the starting current for a 100-milli second
period and then digitally filters and processes the
samples to calculate the actual staring current. The
"INRUSH" function is enabled at the ACA and DCA
range.
9

Press "ZERO " button to enter the
relative mode and zero the display, and store the
displayed as a reference value. In relative mode,
the " " is displayed.
Press and hold down the "ZERO "
button for more than 2 seconds to exit the relative
mode.
MAX/MIN Function Button
Press the "MAX/MIN" button to enter the
MAX, MIN recording mode. (Displays the
Maximum reading, Minimum reading).
To pause max/min function without
erasing stored values, press . The " HOLD " is
displayed. Press "MAX/MIN" button and hold down
the "MAX/MIN" button for more than 2 seconds or
turn the rotary switch to exit the MAX/MIN function.
H
1. Press the "INRUSH" button before the inrush
current measurement and display
shows "- - - -".
2. Press the trigger to open transformer jaws and
clamp on to one conductor only, and turn on
the motor.
3. Read the INRUSH current directly from display.
Press and hold down the "INRUSH" button for
more than 2 seconds to disable/enable the
APO mode, and the "AUTO" turn off.
10
ZERO Function Button
Select the function
frequency is to be checked i.e. "A" or "V". Then
press the 'Hz' button to measure the frequency of
that function (A or V).
by rotary switch whose
Display HOLD & PEAK Function Button
In display HOLD mode, the meter holds the
reading on the display.
In PEAK mode, the meter displays the PEAK
value of measured value, PEAK function is enabled
at ACV, DCV, ACA and DCA range.
Press button to activate display HOLD. The
" HOLD " is displayed.
Press button again to activate PEAK function.
The " " is displayed.
Press button again to resume normal operation.
H
P
H
H
Hz Function Button
11

Display Symbols
12 W, kW,
W: Ohm. The unit of resistance.
3
KW: kilo-ohm. 1 x 10 or 1000 ohms.
Symbol
No.
1
2
3
4
5
6
7
8
9
10
A
V
Hz
- +
Meaning
Dangerous Voltages.
Warning : To avoid false
readings, which could lead to
possible electric shock or personal
injury, replace the battery as soon as
the low battery indicator appears.
Indicator for AC voltage or
current, The displayed value
is the TRMS value.
Indicates negative reading.
Test of diode.
Data hold is active.
The continuity buzzer is on.
A:Amperes (amps) The unit of current.
V : Volts. The unit of voltage.
Hz : frequency.
!
The battery is low
13
Peak reading in current range
14
Max/Min reading in the function/range
measured
P
MIN
MAX
999.9
VA
mF
WHz
100
AUTO ZERO HOLD
- +
AC
0 25 50 75
AC
P
HOLD
MAX/MIN
11 mf mf : Unit of Capacitance.
12
A) AC CURRENT MEASUREMENT
1. Set the range rotary switch to "~A".
2. Press the trigger to open transformer jaws and
clamp onto one conductor only. Read the
current directly on the display. It is recommended
that the conductor be placed at the center of the
closed jaws for maximum accuracy.
OPERATION
Before taking any measurements, read the
safety Information section. Always examine the
instrument for damage, contamination (excessive
dirt, grease, etc.) and defects. Examine the test
leads for cracked or frayed insulation. If any
abnormal conditions exist do not attempt to make any
measurements.
AUTO ZERO MIN
MAX
HOLD
H
- +
AC
9999
VA
mF
k9Hz
9999
TRMS
0 25 50 75 100
VWCOM
INRUSH MAX
MIN ZERO Hz
APO >2S
·)))
OCx
Hz
~A
CAT III 600V
!
DATA
PEAK
+-
600V
~
MAX
O
Hz
~V
A V
OFW
OC
H
13

1. Set the range rotaryswitch to " ".
2. Press " ZERO " button to off
set the residual magnetic of jaws.
The " " is displayed.
3. Press the trigger to open
transformer jaws and clamp
on to one conductor only.
Read the current directly on
the display. It is recommended
that the conductor be placed
at the center of the closed
jaws for maximum accuracy.
A
14
AUTO ZERO MIN
MAX
HOLD
H
- +
AC
9999
VA
mF
k9Hz
9999
TRMS
0 25 50 75 100
VWCOM
INRUSH MAX
MIN ZERO Hz
APO >2S
·)))
OCx
Hz
~A
CAT III 600V
!
DATA
PEAK
+-
600V
~
MAX
O
Hz
~V
A V
OFW
OC
H
C) VOLTAGE MEASUREMENTS
RedBlack
V
AUTO ZERO MIN
MAX
HOLD
H
- +
AC
9999
VA
mF
k9Hz
9999
TRMS
0 25 50 75 100
VWCOM
INRUSH MAX
MIN ZERO Hz
APO >2S
·)))
OCx
Hz
~A
CAT III 600V
!
DATA
PEAK
+-
600V
~
MAX
O
Hz
~V
A V
OFW
OC
H
B) DC CURRENT MEASUREMENT
Red Black
AUTO ZERO MIN
MAX
HOLD
H
- +
AC
9999
VA
mF
k9Hz
9999
TRMS
0 25 50 75 100
VWCOM
INRUSH MAX
MIN ZERO Hz
APO >2S
·)))
OCx
Hz
~A
CAT III 600V
!
DATA
PEAK
+-
600V
~
MAX
O
Hz
~V
A V
OFW
OC
H
1. Set the range rotary switch to Wposition.
2. Remove power from the equipment under test.
3. Connect the red test lead to the " VW" jack
and the black test lead to the "COM" jack.
4. Touch the probes to the test points. The value
indicated in the display is the measured value of
resistance in ohms.
D) RESISTANCE MEASUREMENTS
15
1. Connect the red test lead to the "VW" jack
and the black test lead to the "COM" jack.
2. Set the range rotary switch to the desired
voltage range.
3. Connect the test leads to the device or circuit
being measured.
4. For DC, a (-) sign is displayed for negative
polarity, positive polarity is implied.

Diode Tests
1. Set the range rotary switch to position.
2. Remove power from the equipment under test.
3. Touch probes to the diode. A forward-voltage
drop is about 0.6V (typical for a silicon diode).
4. Reverse probes. If the diode is good, "OL" is
displayed. If the diode is shorted, "0.000" or
another number is displayed.
5. If the diode is open, "OL" is displayed, in both
directions.
6. If the junction is measured in a circuit and a low
reading is obtained with both lead connections,
the junction may be shunted by a resistance of
less than 1kW. In this case the diode must be
disconnected from the circuit for accurate
testing.
E) MEASURING DIODES & CONTINUITY
Red Black
AUTO ZERO MIN
MAX
HOLD
P
- +
AC
9999
VA
mF
k9Hz
9999
TRMS
0 25 50 75 100
VWCOM
INRUSH MAX
MIN ZERO Hz
APO >2S
·)))
OCx
Hz
~A
CAT III 600V
!
DATA
PEAK
+-
600V
~
MAX
O
Hz
~V
A V
OFW
OC
H
16
1. Set the range rotary to position. The " "
is displayed.
2. Turn off power to the circuit under test. External
voltage across the components causes invalid
readings.
3. Connect the test leads to the two points at
which continuity is to be tested. The buzzer will
so und i f the r esis tan ce is l ess t han
approximately 30W.
)))
RedBlack
~
AUTO ZERO MIN
MAX
HOLD
H
- +
AC
9999
VA
mF
k9Hz
9999
TRMS
0 25 50 75 100
VWCOM
INRUSH MAX
MIN ZERO Hz
APO >2S
·)))
OCx
Hz
~A
CAT III 600V
!
DATA
PEAK
+-
600V
~
MAX
O
Hz
~V
A V
OFW
OC
H
F) FREQUENCY MEASUREMENT
CONTINUITY MEASUREMENTS
1. Set the range rotary switch to the ~AHz or ~VHz
position, and press "Hz" button, the Hz is
displayed.
2. In ACV range, connect the red test lead to the
"VW" jack and the black test lead to the "COM"
jack.
3. Connect the test leads to the point of measure-
ment and read the frequency from the display.
4. In ACA range, refer to AC Current
Measurement. Press 'Hz' button.
5. Read the frequency from the display.
17

1. Set the range rotary switch to the "Cx"
position. The "mF" is displayed. Press
(ZERO ) to zero the display.
2. Discharge capacitors before trying to
measure it.
3. Connect the "+" lead to the "VW" jack and the "-"
lead to the "COM" jack.
4. Read the capacitance directly from the display.
H) Capacitance Measurements
o o
1. Set the range rotaryswitch to the C or F
position.
2. Use the socket to connect the thermocouple
and V, COM jack.
3. Read the temperature from the display.
NOTE : Supplied Thermocouple is suitable for
o
measurement upto 250 C, for higher
Temprature measurement use separate
T. C. probe.
G) Temperature Measurements (K-type)
RedBlack
AUTO ZERO MIN
MAX
HOLD
H
- +
AC
9999
VA
mF
k9Hz
9999
TRMS
0 25 50 75 100
VWCOM
INRUSH MAX
MIN ZERO Hz
APO >2S
·)))
OCx
Hz
~A
CAT III 600V
!
DATA
PEAK
+-
600V
~
MAX
O
Hz
~V
A V
OFW
OC
H
18
MAINTENANCE
Warning
Remove test leads before changing battery or fuse
or performing any servicing.
Battery Replacement
Power is supplied by a 9 volt battery. The " "
appears on the LCD display when replacement is
needed. To replace the battery, remove the two
screws from the back of the meter and lift off the
battery case. Remove the battery from battery
contacts.
Install new battery in the battery contacts. Close
the battery case and fix the two screws on the back
of the meter.
- +
Cleaning
Periodically wipe the case with a damp cloth and
detergent, do not use abrasives or solvents.
19

20
MUMBAI
TEST CERTIFICATE
DIGITAL CLAMPMETER
This Test Certificate warrantees that
the product has been inspected and
tested in accordance with the published
specifications.
The instrument has been calibrated by
using equipment which has already
been calibrated to standards traceable
to national standards.
MODEL NO. ___________
9999
SERIAL NO. ___________
DATE: ___________
ISO 9001
REGISTERED
QC
PASS
KUSAM-MECO
21
WARRANTY
Each “KUSAM-MECO” product is warranted to be
free from defects in material and workmanship
under normal use & service. The warranty period
is one year (12 months) and begins from the date
of despatch of goods. In case any defect occurs in
functioning of the instrument, under proper use,
within the warranty period, the same will be
rectified by us free of charges, provided the to and
fro freight charges are borne by you.
This warranty extends only to the original buyer or
end-user customer of a “KUSAM-MECO”
authorized dealer.
This warranty does not apply for damaged Ic’s,
fuses, burnt PCB's, disposable batteries, carrying
case, test leads, or to any product which in
“KUSAM-MECO’s” opinion, has been misused,
altered, neglected, contaminated or damaged by
accident or abnormal conditions of operation or
handling.
“KUSAM-MECO” authorized dealer shall extend
this warranty on new and unused products to
end-user customers only but have no authority to
extend a greater or different warranty on behalf of
“KUSAM-MECO”.
“KUSAM-MECO’s” warranty obligation is limited,
at option, free of charge repair, or replacement of a
defective product which is returned to a “KUSAM-
MECO” authorized service center within the
warranty period.

22
THIS WARRANTY IS BUYER’S SOLE AND
EXCLUSIVE REMEDY AND IS IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING BUT NOT LIMITED TO ANY
IMPLIED WARRANTY OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE.
“KUSAM-MECO” SHALL NOT BE LIABLE FOR
ANY SPECIAL, INDIRECT, INCIDENTAL OR
CONSEQUENTIAL DAMAGES OR LOSSES,
INCLUDING LOSS OF DATA, ARISING FROM
ANY CAUSE WHATSOEVER.
All transaction are subject to Mumbai Jurisdiction.
G 17,Bharat Industrial Estate, T. J. Road,
Sewree (W), Mumbai - 400 015. INDIA.
Sales Direct : [phone]
Tel. : [phone].
Fax : [phone]
Email : [email protected]
Website : www.kusamelectrical.com,
www.kusam-meco.co.in