Kverneland Vicon PS225 User manual

PS 225/ 403/ 403-VITI/
PS604/ PS754
User's manual
Edition 12.2017
Date of printing 12.2017
Language EN
Machine number 1001
Type VN216/ VN202/ VN203/ VN204
Document Number VN7005132-1

PS 225/ 403/ 403-VITI/ PS604/ PS754
Machine identification
Your supplier needs your machine’s particulars in order to assist you as soon as possible.
Please enter this information here.
Name
Working width
Weight
Machine
number
Accessories
Address of the
supplier
Manufacturer's
address Kverneland Group Nieuw-Vennep B.V.
Hoofdweg 1278
NL-2153 LR Nieuw-Vennep
The Netherlands
Author's right and copyright are vested in the Kverneland Group Nieuw-Vennep B.V., The Netherlands. Making copies, acquisition in other media,
translation and use of excerpts or portions of this manual without the express permission of Kverneland is prohibited. All rights reserved. The
contents of this manual may be changed without notice. Subject to technical changes.
m
_________ kg
VN_ _ _ _

Table of contents
3
Table of contents
Preface ....................................................... 5
Target group of this manual 5
Meaning of symbols 6
Safety ......................................................... 7
For your safety 7
Other guidelines 7
Warning stickers 8
Safety regulations 12
Getting familiar with the machine ........... 27
Applications of the machine 27
SuperFlow spreading system 27
Spreading pattern 28
Spreading pattern 29
Adjustments 31
Technical specifications 34
Assembly instruction ............................... 36
Inspection of the supplied machine 36
General 36
Assembly PS225-335 38
PS403- 503 45
PS 604 - 1654 51
Before first use ......................................... 63
Tractor provisions 63
Mounting the coupling shaft 64
Hitching to the tractor .............................. 67
Connecting the machine 68
To be done before spreading .................. 73
Online spreading chart service 73
To be done before spreading .................. 77
Finding the correct setting for your
spreading work 77
Setting the spreader 82
Fine application 86
Filling 91
Calibration test 93
Check the spreading pattern (tray test) 96
Driving on the road ................................... 104
Before taking the road 104
Preparing the machine to be transported 105
Use on the land .......................................... 106
Adjusting the machine 107
Set driving paths 109
Spreading 111
Border spreading 113
Failure and stoppage 118
Storing the machine .................................. 121
Cleaning 121
Disconnecting the machine 122
Maintenance ............................................... 124
Maintenance intervals 126
Lubricate with oil and grease 127
Coupling shaft 127
Manual or hydraulic operation pin joint 128
Spreading unit 128
Torques 131
Checking the hydraulic system 132
Inspection of the pendulum mechanism 134
Spreading spout check 136
Accessories ............................................... 137
Trouble shooting ....................................... 143
Troubleshooting table 143
Falling into disuse ..................................... 145
Liability ....................................................... 146
Liability 146
Complaints 147
Guarantee 147
EGC declaration of conformity ................ 148
Notes .......................................................... 149
Index ........................................................... 150

4

Preface
5
Preface
Target group of this
manual
This manual is intended for agrarians and others trained in working in
the field of agriculture, people that are competent to operate these
machine, as requiredby national legislation, and who have knowledge
of assembly activities.
For your safety
Ensure that you are familiar with the contents of this manual before
you start using or assembling the implement. This will ensure that you
obtain an optimum result and are working safely.
See paragraph »Safety regulations« on page 12.
Should you have any questions or if anything is unclear, please
contact the manufacturer.
Make sure that this manual is available to all persons who will be
working with this machine. In this way, you will:
•avoid accidents,
•respect the warranty conditions,
•always have a good functioning machine in perfect working order.
For the employer
•All personnel who operate this machine must be authorised to do
so in terms of the applicable national legislation.
•All personnel are to be trained in the use of the machine regularly
(at least once a year) in accordance with employers’ liability
insurance association guidelines. Untrained or unauthorised
individuals are not permitted to use the machinery.
•You are responsible for the safe operation and maintenance of
your machine. You must ensure that you and anyone else who is
going to operate, maintain or work around the unit be familiar with
the operating and maintenance procedures and related safety
information as mentioned in this user's manual.
•You are responsible for providing personal protective gear to
personnel who use the machine or who are performing
maintenance or repairs on it. This includes: safety goggles, safety
shoes, safety gloves, etc.

Preface
6
Meaning of symbols
Various symbols are used to provide a clear understanding of the text.
These are explained below
•A dot is placed before lists.
A triangle marks tasks you have to perform.
An arrow refers to a different place in the text.
In addition, we use pictograms to help you easily find certain text
sections.
I NDICATION The words "Tip" and "Hint" are followed by tips or hints for operation.
The warning triangle indicates important safety instructions. Failing to
comply with these may result in:
•serious operating malfunctions of the machine;
•damage to the machine;
•injuries or accidents.
The spanner indicates tips for assembly or adjustment work.
A starindicates that examples will follow that are intended to clarify the
text.
All directional rotations are to be interpreted when facing in direction
of travel.

Safety
7
Safety
For your safety
In this chapter you will find general safety instructions. In every next
chapter you will find more specific safety instructions not described
here.
Do not risk injury or death by ignoring good safety instructions.
Many risks can happen when working with agricultural machines.
Avoid accidents! Do not take risks! Be alert!
Think safety! Work in safety!
Disregard of the 'Safety instructions', inadequate maintenance, use of
the machine other than for its intended purpose, overloading or
unauthorised modification of the machine, renders the manufacturer's
warranty and responsibility void.
Familiarise yourself with the function of all machine controls and the
safety instructions, prior to any usage of the machine.
Incorrect use of the machine may lead to dangerous situations. For
this reason, you should always work carefully and never under high
time pressure.
Other guidelines
Comply with the rules
In addition to the instructions above you should comply with the
following:
•measures to prevent accidents,
•general safety instructions, occupational health requirements and
road traffic regulations,
•instructions in this manual,
•Rules regarding use, maintenance and repairs.

Safety
8
Warning stickers
Various warning stickers have been affixed to the machine for safety
reasons. Do not remove them! Always follow the instructions supplied
and be alert to possible dangers.
Always keep the safety stickers and symbols clean andclearly legible.
Replace safety decals that are missing, damaged or have become
illegible. If original parts on which a warning sticker was installed are
fixed, be sure that the replacement part also displays the current
warning sticker.
PS 225 - 335

Safety
9
PS 403 - 503

Safety
10
PS 604 - 1654

Safety
11
Explanation for warning
decals
Stop the engine and remove the keys from the ignition
Switch the engine off as soon as you leave the tractor. Remove the
key from the ignition to prevent the tractor from being started uninten-
tionally while you are in the danger zone. This especially applies when
changing the settings or while maintenance and repairs are carried
out.
Keep clear from a running machine
Fertiliser is spread over a great distance during operation. Ensure that
nobody comes within working reach of the machine during operation.
Do not come into the working area before all parts of the machine are
standing still.
The power lift must only be operated outside of the danger zone
In the area between the tractor and the machine, there is a danger of
being pinned down by the power lift. The power lift must therefore only
be engaged from beyond the danger zone. Secure the tractor with the
handbrake and wheel chocks to ensure it would not roll away.
Do not approach the machine until it has come to a complete
standstill
The rotating parts of the machine never come to an immediate halt,
they always wind down. The moving parts of a machine are not always
visible. Do not approach themachine until all moving parts havecome
to a complete halt.
Never go underneath an elevated, unsecured machine
The machine or parts of the machine could accidentally fall due to
waning pressure, for instance. Always place the machine on proper
supports if you have to work under the machine!
Motor vehicles with limited speed (<40 km/h), agricultural and forestry
tractors and their trailers, as well as other vehicles, must be provided
with a red reflector at the rear in the form of a truncated triangle.
This reflector should then be placed behind your implement if it hides
the reflector from your tractor.

Safety
12
Safety regulations
This paragraph contains all the requirements, everything that is not
permitted and requirements for each form of usage, maintenance and
reparation of the machine.
The chapters in the manual contain additional safety measures.
Knowledge of the safety regulations forms the basis for safety and
proper usage of the machine.
Always follow the safety instructions. most accidents are avoidable.
Do not run the risk of serious or fatal accidents through ignorance of
these safety instructions.
Intended use
The machine is exclusively intended for spreading:
•granules and powdery types of fertiliser,
•sand and fine split,
•grains and seeds.
Any other application would be considered to be irregular. The
manufacturer is not responsible for damage that may result from such
usage; risks are taken exclusively by the user.
The instructions, maintenance requirements and reparation stipula-
tions as indicated by the producer must be adhered to at all times.
Person
Responsibility of the user
The user may only operate the machine if he/she:
•is familiar with the basic safety requirements and the working
conditions requirements,
•is familiar with current traffic regulations,
•has been duly instructed on how to work on/with the machine and
the related dangers,
•has read and understood this manual,
•is familiar with all the systems and operating elements and their
functions,
•is familiar with the regulations for using, maintaining and repairing
machines.
It will be too late for that once you are working!
Irresponsible usage could lead to injury to the user or third parties and
could lead to damage to the machine.

Safety
13
Authorisation
Only to be used by an authorised person
The machine may be used by authorised people only. A person is
authorised if he/she:
•received training as required by the national authorities,
•has taken responsibility as described in
paragraph »Person« on page 12.
Maintenance and repairs by experts
Maintenance, replacement of parts and repairs to the machine may
only be performed by experts.
A person is considered to be an expert if he/she has sufficient
knowledge in the fields of safety, maintenance, production and repairs
as a result of training and experience.
Maintenance or repairs performed by such a person could lead to
injury and damage to the machine.
Clothes/protection
Wear close-fitting clothing
Avoid wearing loose fitting clothing. Loose clothing could become
entangled with moving parts, which could lead to serious
consequences.
Ensure personal protection
Ensure your personal protection. Outfit:
•safety goggles,
•safety shoes,
•safety gloves.
Prevent hearing damage
Your hearing could be damaged when working with the tractor and
machine with noise levels in excess of 80 dB. Use the appropriate ear
protection in order to prevent hearing damage. Remaining in an area
with high noise levels for a long period of time could lead to serious
damage to your hearing.
What to do in the event of injury
In the event of injury and if you suspect that you made contact with
materials you should:
•clean the point of contact with a lot of water,
•consult a physician immediately!

Safety
14
Workplace
To be used and operated by 1 person
The machine may only be operated by one person, from the tractor.
Operating the machine from the tractor will keep you out of harm's
way. Other people should not be in the direct vicinity of the machine
and the tractor. Those who are within the working area and the danger
zone could be injured.
Check the direct surroundings
Check the immediate environment and keep a constant eye on it at the
start, as well as while you are working with the machine. Familiarise
yourself with the immediate vicinity. Do not start working until all
people and obstacles within the working area and danger zone of the
tractor and machine have been removed.
Never stay or allow anyone to stay within the danger area while the
machine is running! If there are people within the working area and the
danger zone it could lead to injury.
Tractor
Check the state of the tractor and machine
Only work with the tractor and machine if they are in good condition.
Always check that:
•all lighting, safety and warning provisions must be mounted
correctly and be in good working condition,
•the lifting and pulling capabilities must be sufficient,
See »Calculate the axle load with tractor-mounted machines«
on page 16,
•the tractor must be suitable for the machine, such as in the area of
brakes, stability, engine capability, axle load and total weight,
•it is sufficient for the working with the machine and for transport.
Adhere to maximum permissible axle loads, total weights and
transport dimensions! Using a tractor which is not proper can cause
serious or deadly injuries or machine damage.
See the tractor’s technical details.

Safety
15
Put a fire extinguisher in place
Carry a fire extinguisher at all times, especially when operating in dry
crop materials. This should be a multipurpose ABC rated extinguisher
with a 5 kg capacity, approved by the appropriate authority. Mount this
on the tractor and/or on the machine. Fire could damage the machine
and cause injury.
Use active carbon filters
Harmful gasses and mists could enter the air duct of the tractor while
it is in use. An active carbon filter should therefore be mounted in the
air ventilation of the tractor. Harmful materials could cause serious
personal injury.
Ensure the tractor is safe when leaving it
Never leave the tractor without:
•switching off the PTO shaft,
•switching off the electronic control system,
•releasing the pressure from the hydraulic system,
•switching off the tractor engine,
•the key must be removed from the ignition,
•engage the hand brake of the tractor.
Leaving the tractor unsafe could create dangerous situations that
could lead to injury.
Responding to problems
In the event of operational problems you should:
•stop immediately,
•switch the tractor and machine off,
•attend to the problem or call in the assistance of an expert.
Never use the tractor in a closed area
The tractor must never be used in a closed area. Exhaust fumes
collect without being noticed. Exhaust fumes can cause serious or
deadly injuries.

Safety
16
Calculate the axle load with
tractor-mounted machines
The following is of importance with the loading machine to ensure safe
operation:
•the maximum load of the machine,
•the maximum axle load of the tractor,
•weight distribution over the axles,
•and the carry load per wheel.
At least 20% own weight of the tractor must rest on the front axle and
45% on the rear axle in order to maintain good manoeuvrability.
Check if these conditions are adhered to before purchasing a
machine! Adhere to maximum permissible axle loads, total weights
and transport dimensions! Using a tractor which is not proper can
cause serious or deadly injuries or tractor and machine damage.

Safety
17
Required details
The following details are necessary in order to calculate the minimum
requirements and actual axle load, as wellas the actual and maximum
total weight. The details of the tractor should be given in the tractor
manual. The details of the tyres should be supplied by the manufac-
turer. The details of the machine are in this manual.
in paragraph »Technical specifications« on page 34.
Letter Description Unit
AThe basic weight of the tractor without the machine
(1) Kg
BTheweightonthefrontaxleofthetractorwithoutthe
machine (1) Kg
CThe weight on the rear axle of the tractor without the
machine (1) Kg
DThe total weight of the forward endhooked machine
or weights Kg
EThe total weight of the rear-end hooked machine or
weights Kg
fThe distance between the centre of gravity of the
machine and the middle point of the axle m
gWheel base of the tractor m
hThe distance between the centre of the rear axle
and the centre point of attachment of the lifting arm m
iThe distance between the centre of gravity of the
machineandthemiddleofthepointofattachmentof
the lifting arm (2)
m
(1) Also include the weight of the accessories and the weight of the water in
the tyres
(2) If unknown, suppose i = half the machine length
DBC
A
E
i h
g
f

Safety
18
Calculations
The calculations can be made with the values given in the above-
mentioned chart.
Actual total weight
The actual total weight must not exceed the permitted total weight.
The actual total weight (in kg) is calculated as follows:
Actual front axle load
The actual front axle load may not exceed the permitted maximum
load. The actual total front axle load (in kg) is calculated as follows:
Actual rear axle load
The actual rear axle load must not exceed the permitted maximum
load. The actual total rear axle load (in kg) is calculated as follows:
Ballast required in the front
The minimum load on the front axle must be 20% of the basic weight
of the tractor. With a mounted machine in the power lift behind the
tractor the minimum required ballast (in kg) in front of the tractor is
calculated as follows:
If the calculated value is negative no additional ballast is required.
Actual total weight (kg) = A + D + E
g
Actual front axle load = D x ( f + g ) + ( B + g ) - E x (h + i )
actual
rear axle load (kg) = actual
total weight (kg) - Actual
front axle load (kg)
f + g
Front ballast required (kg) = E x ( h + i ) - ( B + g ) + (0.2 x A x g )

Safety
19
Ballast required in the rear
The minimum load on the rear axle must be 45% of the basic weight
of the tractor. With a machine mounted in the front power lift the
minimum required ballast (in kg) in the power lift behind the tractor is
calculated as follows:
If the calculated value is negative no additional ballast is required.
The calculated value must beless or equal to (<) the permitted values.
The front and rear axle loads must be greater than the minimum load
of the front and rear axles respectively.
T IP If you have access to a weigh bridge with sufficient measuring range
the total weight and the front and rear axle load can also be
determined by weighing them.
g + h + i
Rear ballast required (kg) = ( D x f ) - ( C + g ) + (0.45 x A x g )
Actual calculated
value Value permitted in the manual Load capacity of 2 wheels
Front/rear axle
minimum load / Kg -- --
Total weight Kg <Kg --
Front axle load Kg < Kg < Kg
Rear axle load Kg <Kg <Kg

Safety
20
Machine
Check the condition of the machine before use
Check the following before using the machine:
•is the machine in a proper, functioning condition?
•are all lights, safety and warning provisions correctly mounted and
in good working condition?
•are the brakes of the machine working properly and have they
been adjusted to the correct position?
Using an unsafe machine could result in personal injury and damage
to the machine.
The machine should only carry, not pull!
It is not permitted to use the machine for pulling as this would have
detrimental consequences to its construction. This could lead to
dangerous situations for bystanders, unsafe operation or damage to
crops.
Do not stand on the machine
Being on the machine during activities and transport is prohibited. You
may only be on the parts of the machine intended for the purpose if it
is standing still and prevented from rolling by means of hand brake
and wheel chocks. Being on the machine while in any other state
could lead to serious injury.
Never work on a running machine
Never work on the machine while it is running. A running machine has
several moving parts which can not be seen. Wait until all parts have
come to a complete halt. Moving parts can cause serious injuries.
Safety decals
Follow the instructions on the stickers
The safety decals on the machine give important instructions for a
risk-free operation. Respect them to ensure your safety.
Replace any missing or illegible safety or warning decals
When parts with a safety or warning decal are replaced, the
replacement part must be provided with the same safety or warning
decal. Stickers that are not legible must be replaced so that theywould
be clearly legible at all times.