Kverneland Vicon ANDEX 694 EVO User manual

ANDEX 694 EVO
Operating manual
Original operating manual
Edition 04.2011
Date of print 07.2011
Language EN
Machine number VF69660651 –
Model 6966
Document number VF16648186.EN

ANDEX 694 EVO
Machine identification
In orderfor your dealer to assist you as efficiently as possible, you will needto provide some information about
your machine. Please enter the details here.
Designation
Working width
Weight
Machine
number
Accessories
Address of
supplier
Address of
manufacturer Kverneland Group Kerteminde AS
Taarupstrandvej 25
DK-5300 Kerteminde
Denmark
Tel: [phone]
6.90 m
1745 kg
VF6966_ _ _ _
Copyright by Kverneland Group Gottmadingen N. V., Germany. Reproduction, transfer to other media, translation or the use of extracts or parts
of this manual without the explicit permission of Kverneland, is not permitted. All rights reserved. The contents of this operating manual are subject
to change without notice. The right to technical revision is reserved.

Table of contents
3
Table of c ontents
Preface ....................................................... 4
Target group for this
operating manual 4
Symbols used 5
Safety ......................................................... 6
For your safety 6
Who is authorised to
operate the machine? 10
General safety information 10
Coupling 14
Hydraulics 15
Road transport 16
Operation 18
Uncoupling 19
Care and maintenance 20
Further instructions 21
Getting to know the machine .................. 22
Range of application 22
Features 22
Component designations 23
Technical specifications 24
Getting to know the machine .................. 28
Function
overview 28
Delivery and assembly ............................. 30
Checking the scope of delivery 30
PTO shaft length 31
Steering 33
Coupling the machine .............................. 34
Safety 34
General 34
Coupling the lower link 35
Lifting the sustainer 36
Coupling the PTO shaft 37
Wheel chocks 38
Connections 39
Preparing for use ...................................... 42
Safety 42
General 43
Rotor pitch 44
Working depth 47
Road transport .......................................... 49
Safety 49
General 50
Prior to road transport 51
Road transport 55
Preparations on the field ......................... 56
Safety 56
General 57
Lowering machine to
the work position 57
Basic settings 59
Adjusting the swath former 60
Operation ................................................... 62
Safety 62
General 63
Swathing 64
Swath deposit 65
Cleaning and care ..................................... 70
Safety 70
Cleaning 71
Care 71
Parking and storage .................................. 72
Setting down the machine in a
secure position 72
General 72
After the end of the season 73
Maintenance ............................................... 74
Safety 74
General 76
Screwed connections 78
Lubrication points for grease 80
Lubricating the PTO shafts 81
Filling quantities 82
Tyres 82
Hydraulics 83
Checking the track 84
Accessories ............................................... 85
Hydraulic individual lift [+] 85
Spare wheel 85
Faults .......................................................... 86
Faults 86
Circuit diagrams ........................................ 88
Hydraulic circuit diagram 88
Lighting equipment circuit diagram 89
Decommissioning ..................................... 90
Environment 90
EC Conformity Declaration ....................... 91
Conforms to
EC Directive
2006/42/EC 91
Index ........................................................... 92

Preface
4
Preface
Target group for this
operating manual
This operating manual is aimed at trained agriculturists and persons
who are otherwise qualified for agricultural activities and have recei-
ved instruction in working with this machine.
For your safety
You must familiarise yourself with the contents of this operating ma-
nual before assembly or initial operation of the machine. In this way,
you will achieve optimum work results and operational safety. The
operating manual forms an integral part of the machine and must al-
ways be kept to hand. This will ensure that you:
•avoid accidents.
•comply with warranty conditions.
•have a fully functional machine in good working order at all times.
Training
Your dealer will provide instruction on operation and care of the ma-
chine.
Information for the employer
All personnel are to be regularly, but at least once a year, instructed
on the use of the machine, in accordance with the regulations of the
national organisation for Health and Safety at Work. Untrained or un-
authorised persons are not permitted to use the machine.
You are responsible for ensuring that the machine is operated and
maintained safely. Make sure that you and all other persons that ope-
rate, maintain or work in close proximity with the machine are familiar
with the operating and maintenance regulations, as well as the corre-
sponding safety instructions in this operating manual.

Preface
5
Symbols used
In this operating manual, the following symbols and terms have been
used:
•A bullet point accompanies each item in a list.
 A triangle indicates operating functions which must be performed.
→An arrow indicates a cross-reference to other sections of this
manual.
We have also used pictograms to help you find instructions more
quickly:
The “Information” pictogram points to tips and additional information.
The “Examples” pictogram indicates examples that assist
understanding of the instructions.
The spanner indicates tips for assembly or adjustment work.
Switch on the tractor.
Switch off the tractor and secure it against rolling away.
The arrow in the diagram shows the direction of travel.
Caution
The warning triangle indicates important safety information. Failure
to observe this safety information can result in:
•Serious faults in the correct operation of the implement.
•Damage to the machine.
•Personal injury or accidents.

Safety
6
Safety
For your safety
This chapter contains general safety instructions. Each chapter of the
operating manualcontains additional specific safety information which
is not described here. Observe the safety information:
•in the interest of your own safety.
•in the interest of the safety of others.
•to ensure the safety of the machine.
Numerous risks can result from handling agricultural machinery in the
wrong way. Therefore, always work with particular care and never un-
der time pressure.
Information for the employer
Inform all persons who work with the machine about this safety infor-
mation at regular intervals and in accordance with statutory regulati-
ons.

Safety
7
Warning signs
Safety-related labels attached to the machine indicate potential ha-
zards. The labels must not be removed. Illegible or missing labels
should be replaced. You can obtain new labels as spare parts from
your dealer.
Warning signs on the
machine

Safety
8
Meaning of warning
signs
Read the operating manual
Read and follow the operatingand safety instructionsbefore using the
machine for the first time. The machine must not be used for the first
time until the operating manual has been read and understood. This
applies in particular to the safety information. Otherwise, serious or fa-
tal injury may be caused as a result.
Switch off the engine
Only perform maintenance, repair and adjustment work when the ma-
chine is shut down. Otherwise, serious or fatal injury may be caused
as a result.
Distance from the rotor
Maintainasafedistancefromtherotorwhenitisrotating.Nobodymay
remainincloseproximitytothemachinewhenrakesand swathersare
running. Serious or fatal injury would be caused as a result.
Distance from tractor
When the machine is being coupled, uncoupled or operated, there
should be no-one between the tractor and the machine. Otherwise,
serious or fatal injury may be caused as a result.
Risk of crushing
Never reach into an area where there is a risk of crushing if parts in
that area are still likely to move. Serious or fatal injury may be caused
as a result.
Caution, parts ejected at speed
Hazard caused by parts which may become detached when the drive
is in operation, and ejected at speed. Maintain a safe distance. Other-
wise, serious or fatal injury may be caused as a result.

Safety
9
No persons within the slewing range
There is an acute risk of injury within the slewing range from machine
parts which are slewing or folding. Serious or fatal injury may be
caused as a result.
Caution, high voltage
Maintain a sufficiently safe distance from high-voltage lines. Other-
wise, serious or fatal injury may be caused as a result.
Secure the machine with wheel chocks
Always secure the machine with wheel chocks to ensure it cannot roll
away when it is in park or stop position. Otherwise, serious or fatal in-
jury may be caused as a result.
PTO shaft speed 540 rpm
The specified maximum PTO shaft speed of 540 rpm must not be ex-
ceeded. Otherwise, damage to the machine may be caused as a re-
sult.
Do not exceed the maximum hydraulic pressure
The tractor's hydraulic pressure on the machine's hydraulic system
must not exceed 210 bar. Otherwise, damage to the machine may be
caused as a result.

Safety
10
Who is authorised to
operate the machine?
Qualified machine operators
Only qualified persons who have been informed of the dangers asso-
ciated with handling the machine are permitted to operate, service or
repair the machine. The necessary knowledge can be gained in the
course of agricultural vocational training, professional training or in-
tensive instruction.
General safety
information
The general safety information and warning signs apply to every
phase of the life cycle of the machine and to every application.
Switch off the tractor and secure it
Before you dismount:
 Switch off the tractor.
 Remove the ignition key.
 Secure the tractor against rolling away.
An unsecured tractor can run you over or trap you. Serious or fatal in-
jury may be caused as a result.
Operate for the first time only after proper training
The machine may only be put into operation after proper training has
been provided by an employee from a dealership or the manufacturer,
or by a factory representative. Operation without proper training can
lead to damage to the machine due to incorrect operation, or may
cause accidents.
Safety is your responsibility
Follow the safety instructions. Ensure that all operators comply with
the safety instructions. Prevent serious or fatal accidents by following
the safety instructions.
Instructions in the event of malfunctions
In theevent of a malfunction, shutdown, stop and secure the machine
immediately. Rectify the malfunction immediately yourself or seek the
assistance of a workshop. Operating a faulty machine can cause ac-
cidents or damage.
No persons in the working area
Ensure that no persons are present in the slewing and working area
of the machine. Persons could be caught by the machine within this
area. This could result in fatal injury.
Perfect working condition
Ensure that the tractor and the machine are always in perfect working
condition. Make sure that the tractor brakes work in conjunction with
the machine. Also follow the instructions in your tractor's operating
manual.

Safety
11
Switch off the PTO shaft drive when lifting the machine
Switch off the PTO shaft drive on the tractor if persons could enter the
operating range of the machine when you
•raise the machine,
•raise the side devices or
•raise the rotors to the headland position.
Rotating, unprotected parts can damage the machine and cause life-
threatening injuries.
Switch off the tractor PTO shaft drive
Switch off the PTO shaft drive when changing from working to trans-
port position (and vice versa). Wait for moving parts to come to a stop.
If this requirement is ignored, the consequence may be damage to the
machine and even life-threatening injuries.
No reversing while the drive is running
Never drive in reverse withthe PTO shaft drive running andin thework
position if people could enter the working area of the machine. Switch
the PTO shaft drive off. Rotating, unprotected parts can damage the
machine and cause life-threatening injuries.
Specified workwear
Do not wear loose fitting clothing. Loose fitting items of clothing may
become caught in rotating parts. Wear workwear and protective
clothing,as specified by the AccidentPrevention and InsuranceAsso-
ciation. Otherwise, serious or fatal injury may be caused as a result.
No riding on the machine
Persons or objects must never be transported on the machine. Carry-
ing passengers on the machine is life-threatening and prohibited. Se-
rious or fatal injury may be caused as a result.

Safety
12
Never work on the machine while it is running
No operations may be performed on the machine while it is running.
Objects or persons can be caught, drawn in or crushed. Serious or fa-
tal injury may be caused as a result.
Safety distance from raised and unsecured loads
Never work under suspended loads. Maintain a sufficient distance
from raised and unsecured loads. Otherwise, serious or fatal injury
may be caused as a result.
Only use the PTO shaft specified
Only use PTO shafts which have been specified by the manufacturer.
•Readtheattachedoperatingmanualcarefully.Otherwise,damage
to the machine and serious or fatal injury may be caused as a
result.
•Adjust the length of the PTO shaft, if required. Incorrect PTO shaft
lengths can cause damage to the machine and personal injury.
•Other PTO shafts with disconnect couplings may allow higher
disconnect torques. Higher disconnect torques may cause
damage to the machine.
Check and fasten the PTO shaft guard in position
The rotating PTO shaft is protected by the PTO shaft guard. Ensure
that the guard is not damaged. Fasten the PTO shaft guard in position
by connecting thechains on theimplement and the tractor. Unguarded
PTO shafts can cause life-threatening injuries.
PTO shaft speed 540 rpm
The specified maximum PTO shaft speed of 540 rpm must not be
exceeded. A higher PTO shaft speed will damage the machine.
Make sure the machine is standing level
Before changing from the transport to the work position (and vice
versa), make sure the machine is standing level. The machine could
tip over, particularly on hillside locations. The machine could be dama-
ged and serious or fatal injuries could be caused.

Safety
13
Do not make any modifications to the machine
No modifications of any kind may be made to the machine. Unautho-
rised modifications can adversely affect the correct operation and sa-
fety of the machine and shorten its service life. Unauthorised
modifications to the machine renderthe manufacturer's guarantee null
and void and free the manufacturer from all liability.
Unrestricted field of vision to the rear
After it has been coupled, ensure that you have an unrestricted view
of the machine, in both its work and transport positions. At the very
least, use the panorama mirror provided by the tractor manufacturer.
Otherwise, dangerous situationsmay not be detected in good time, re-
sulting in accidents or damage.
Check the angle of lock
On machines with attachment carriers, a steering angle 90° is possi-
ble. This angle must not be exceeded. Otherwise, the PTO shaft and
the machine may be damaged.

Safety
14
Coupling
Increased risk of injury
When the machine is being coupled to the tractor, there is an increa-
sed risk of injury. Therefore:
•Secure the tractor against rolling away, shut off the engine and
remove the ignition key.
•Never stand between the tractor and machine.
•Lock the PTO shaft securely on the PTO stub shafts of the tractor
and the machine.
If this requirement is ignored, the consequence may be damage to the
machine and even life-threatening injuries.
Attach electrical connections after fitting
The electrical supply to the tractor must not be connected when the
lighting equipment is being fitted. Otherwise, short circuits will occur
and the electronic system will be damaged.
Observe the operating manual of the PTO shaft manufacturer
Observe the operating manual of the PTO shaft manufacturer. It will
provide you with instructions on how to handle the PTO shaft correctly.
If these instructions are ignored, damage may be caused to the PTO
shaft and machine.
Risk of tipping
When the machine is coupled to tractors with lower link quick-release
couplings, the quick-release couplings must be secured against unin-
tentional opening. If the quick-release couplings open unintentionally,
the tractor and machine may tipover. If this requirement is ignored, the
consequence may be damage to the machine and even life threate-
ning injuries. Also follow the instructions in your tractor's operating
manual.

Safety
15
Hydraulics
Hydraulic connection at zero pressure only
Only connect hydraulic hoses to the tractor hydraulic system if the
tractor and machine hydraulic system is at zero pressure. A pressu-
rised hydraulic system can trigger unpredictable movements of the
machine and can cause serious machine damage and personal injury.
Serious or fatal injury may be caused as a result.
High pressure in the hydraulic system
The hydraulicsystem is under high pressure. Regularlycheck all lines,
hoses, and screwed connections for leaks and externally visible da-
mage. Only use suitable tools when looking for leaks. Rectify any da-
mage immediately. Oil escaping under pressure may result in injuries
and fires. Seek medical attention immediately if injuries occur.
Replace hydraulic hoses every six years
Hydraulic hoses age without showing externally visible signs. Replace
hydraulic hoses every six years. Defective hydraulic lines can cause
serious or fatal injuries.

Safety
16
Road transport
Ensuring road safety
The machine must conform to current nationaltraffic regulations if you
intend to drive with it on public roads. Ensure the following:
•Lighting, warning and protective equipment must be fitted.
•The permissible transport widths and weights, axle loads, tyre
load-bearing capacities, laden weights and national speed
restrictions must be complied with.
•The maximum permissible road transport speed must be complied
with, but not exceed 50 km/h.
•Before driving on public roads, fold in all deflector bars and rotors
and secure the machine. All tine supports which have tips that
point at right angles to the direction of travel and which are at a
height of less than 2 metres must be removed.
•The machine should only be towed by agricultural or forestry
tractors.
The empty weight of the tractor must be greater than the weight of the
machine. The driver and keeper of the vehicle are liable should these
conditions not be observed.
Close the ball valve
Close the ballvalve before driving on the road. Ifthe ball valve is open
and there is an operating error, the machine may drop or swing out un-
expectedly. This could cause traffic accidents and accidents with fatal
consequences.
Check tyre pressures
Check tyre pressure on a regular basis. Incorrect tyre pressures re-
duce the service life of a tyre and cause unstable driving characteris-
tics. Accidents with serious or fatal injuries may be caused as a result.
Altered driving and braking performance
Driving and braking characteristics are altered when the machine is
coupled or hitched to the tractor. When cornering, take the overall
width and centrifugal mass of the machine into consideration. Adapt
your driving speed accordingly. A driving style which is not adapted to
conditionscan cause accidents. Accidents with serious orfatal injuries
may be caused as a result.

Safety
17
Speed adjustment
In poor road conditions and at high speeds, significant forces can be
generated which subject the tractor and machine material to high or
excessive stresses. Adjust your driving speed to the road conditions.
A driving style which is not adapted to conditions can cause accidents.
Accidents with serious or fatal injuries may be caused as a result.
Check hitch pins
Hitch pins must be in perfect condition. They must show no signs of
wear and be properly secured. Otherwise, hitched machines may de-
tach themselves of theirown accord. Accidents with serious or fatal in-
juries may be caused as a result.
Check release cords on quick release couplings
Release cords must hang loose and must not allow a release in their
lowered position. Hitched machines may otherwise detach themsel-
ves from the lower link hitching system of their own accord. Accidents
with serious or fatal injuries may be caused as a result.

Safety
18
Operation
Ensure that the machine is in perfect working condition
Do not operate the machine unless it is in perfect working condition.
Check all key components and their correct operation before use. Re-
place defective components. Defective components can cause mate-
rial damage and personal injury.
Check the protective equipment
The protective equipment must not be removed or by-passed. Check
all protective equipment before using the machine. Unprotected ma-
chine parts can cause serious or fatal injury.
Check the immediate vicinity
Check the area immediately surrounding the machine before driving
off, and continually during operation. Make sure that youhave an ade-
quate view. Only begin work when the immediate vicinity is clear of
any persons or objects. Otherwise, serious or fatal injury may be
caused as a result.
Retighten all nuts, bolts and screws
Regularly check that nuts and bolts are correctly tightened. Retighten
bolts if necessary. Nuts and bolts can work loose when the machine is
used. Damage tothe machine or accidents may be caused as a result.
The PTO continues turning after it has been switched off
After the PTO shaft drive on the tractor has been switched off, the ma-
chine continues to run due to the moment of inertia. Maintain a suffici-
ent safety distance until all moving parts have come to a complete
standstill. Otherwise, damage to the machine and serious or fatal in-
jury may be caused as a result.
Cornering and turning manoeuvres
Centrifugal forces are in operation during cornering. The machine's
centre of gravity at the rear of the tractor is displaced. Be aware of the
turning radius and the moment of inertia. A driving style which is not
adapted to conditions can cause accidents. Accidents with serious or
fatal injuries may be caused as a result.

Safety
19
Uncoupling
Increased risk of injury
There isan increased risk ofinjury whenuncoupling the machinefrom
the tractor. Therefore:
•Secure the tractor against rolling away, turn off the engine and
remove the ignition key.
•Never stand between the tractor and machine.
•Set the machine down on firm, secure and level ground.
•Ensure that the sustainer is securely locked.
•Place the PTO shaft in the holder provided.
•Secure the machine against rolling away (use wheel chocks).
•Do not disconnect hydraulic hoses until there is no pressure in the
tractor and machine hydraulic system.
Failure to observe these instructions can result in serious or fatal in-
jury.

Safety
20
Care and
maintenance
Observe the care and maintenance intervals
Observe the periods specified in the operating manual for recurring
checks and inspections. If these periods are not observed, damage to
the machine and accidents may be caused as a result.
Use original parts
Many components have special properties that are essential for the
stability and correct operation of the machine. Only spare parts and
accessories supplied by the manufacturer have been tested and ap-
proved. Other products may adversely affect the correct operation of
the machine and safety. Using non-original replacement parts renders
the manufacturer's guarantee null and void and frees the manufactu-
rer from all liability.
When performing care and maintenance work:
•Switch off the PTO shaft drive.
•Depressurise the hydraulic system.
•Whenever possible, uncouple the tractor.
•Switch off the tractor and remove the ignition key.
•Ensure the machine is standing on firm, secure and level ground,
and provide additional support, if necessary.
•Secure the machine against rolling away (use wheel chocks).
Only if these regulations are observed can safe working be ensured
during care and maintenance work.
Turn off the electrical supply
Prior to carrying out work on the electricalsystem, disconnectthe sys-
tem from the power supply. Systems being supplied with electrical po-
wer can cause damage to equipment and injury to persons.
Caution when cleaning with a high-pressure cleaner
Exercise caution when cleaning with a high-pressure cleaner. Bea-
rings,seals and pipe unions are notwaterproof. In order to prevent da-
mage to the machine, the bearings, seals and pipe unions must not be
exposed to direct contact with the high pressure water jet.