Kverneland ES User manual

ES/LS
Operator‘s manual
Original operator‘s manual
Edition 06.2015
Date of printing 06.2015
Language EN
Machine number
Model ES/LS
Document number 133309940.EN

ES/LS
Machine identification
In order for your dealer to assist you as efficiently as possible, you will need to provide some information about
your machine. Please enter the details here.
Designation
Machine ID
ddress of
supplier
ddress of
manufacturer Kverneland Group Operations Norway S
Plogfabrikkvegen 1
4353 Klepp Stasjon
Norway
Tel. [phone]
www.kvernelandgroup.com
Copyright by Kverneland Group Operations Norway S. Reproduction, transfer to other media, translation or the use of extracts or parts of this
manual without the explicit permission of Kverneland, is not permitted. ll rights reserved. The contents of this operator’s manual are subject to
change without notice. The right to technical revision is reserved.

Table of contents
3
Table o f co nte nts
Preface ....................................................... 4
Target group for this operator‘s manual 4
Demonstration and training 4
Symbols used 4
Terminology used 5
Safety ......................................................... 6
D NGER, W RNING and C UTION
labels 7
General safety information 10
Getting to know the plow ......................... 15
Proper use 15
Features 15
Components 16
Technical specifications 18
Cross shaft 19
Tire pressure 19
Information plate 20
Optional equipment .................................. 21
Preparation for u e ................................... 27
Tractor 27
Remove paint 28
Connecting ................................................ 29
Coupling 29
Connection geometry 30
Clearance between the depth wheel/plow
and the ground 30
Clearance between the tractor and plow 30
Tran port ................................................... 31
Safety 31
Before transport 32
Stabilize rotating cross shaft [+] 32
Put into transport position 33
Set into the plowing position 37
Set into the plowing position 39
Adju t the plow ......................................... 41
Working width 41
First furrow width 43
Working depth 44
Levelling 46
Disc coulter [+] 48
Skimmer [+] 50
Trash board [+] 51
Soil packer arm [+] 51
Plowing ...................................................... 53
Safety 53
Before plowing 53
Check during plowing 53
Reversing the plow 54
Care and maintenance ............................. 55
Safety 55
Before maintenance 55
Maintenance table 56
Cleaning 56
Replace hoses 60
Replace worn parts 60
Replace Quick-fit points 61
Replace Knock-on® points 61
Tighten bolts and nuts 62
Check springs for correct length 63
Tire pressure 64
Set the bodies 64
Po ible modification ............................. 67
Reversing direction 67
Restrictor position 67
Spring release system [ES] 68
The position of the cross shaft 74
Parking and torage .................................. 75
Parking and storage 75
Plow with Eco-plowshare [+] 75
Storage 75
Trouble hooting ........................................ 76
Checkli t .................................................... 77
Di po ing of the plow ............................... 79
EU good certificate .................................. 80
Index ........................................................... 1

4
Preface
Preface
Target group for
this operator‘s
manual
This operator‘s manual is intended for personnel concerned with the
inspection, use and maintenance of the plow. It contains all the infor-
mation needed for safe handling, use and maintenance of the plow.
For your afety
Before starting to adjust and use your plow, familiarize yourself with
this operator‘s manual. Doing so will help ensure the operator‘s safety
and the safety of any persons in the immediate area. It is very impor-
tant to read this manual carefully before using the plow and to keep it
handy. In this way, you will:
• void accidents
• Satisfy the warranty terms and conditions
• Ensure that you have a functional plow which works as it should do
at all times
• Understand how to operate in different conditions.
Demonstration
and training
For the employer
Every employee must be given training at regular intervals on how to
use this plow (at least once a year) in accordance with the guidelines
issued by the employer's insurance company. Untrained or unauthor-
ized individuals are not permitted to use the plow.
You are personally responsible for the safe use and maintenance of
the plow. You must ensure that you and anyone else who is going to
operate, maintain or work around the plow is familiar with the operating
and maintenance procedures and related safety information contained
in this operator‘s manual.¨
Symbols used
This operator‘s manual uses the following symbols and expressions:
• Lists are bulleted
> triangle indicates points you must follow
→n arrow indicates cross references to other sections of the man-
ual
[+] Indicates optional equipment
\ WARNING
Ob erve the warning triangle
The warning triangle indicates important safety information and
danger. Failure to observe this safety information can result in:
• Improper use of this machine
• Damage to the machine,
• Personal injury or accidents.

Preface
5
In addition to these symbols, the following pictograms are used to help
you find the text sections:
T IP “Tip” indicates useful tips and advice.
The warning triangle indicates that there is a risk involved with the
work of fitting or adjustment.
Shut off the engine, set the parking brake, remove the ignition key and
secure the tractor against rolling away.
Terminology used
This operator‘s manual uses the following terminology:
• Right hand position: viewed from the rear, the first body is located
at the right side of the plow.
• Left hand position: viewed from the rear, the first body is placed on
the left-hand side of the plow.
• Turning with the bodies over: when reversing, the bodies turn over
the frame, with the depth wheel positioned under the frame.
• Turning with the bodies under: when reversing, the bodies turn un-
der the frame, with the depth wheel positioned above the frame.
\

6
Safety
Safety
California Propo ition 65
\ WARNING
Engine exhaust, some of its constituents, certain machine compo-
nents and fluids, contain or emit chemicals known to the State of
California to cause cancer and birth defects or other reproductive
harm.
\ SAFETY FIRST
This symbol, the industry's "Safety lert Symbol", is used through-
out this manual and on labels on the machine itself to warn of the
possibility of personal injury. Read these instructions carefully. It is
essential that you read the instructions and safety
regulations before you attempt to assemble or use this unit.
\ DANGER
Indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury.
\ WARNING
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
\ CAUTION
Indicates a potentially hazardous situation which, if not avoided,
could result in minor or moderate injury.
\

Safety
7
DA GER,
WAR I G and
CAUTIO labels
This chapter describes general safety information for this product.
Each section of this operator‘s manual also contains its own specific
safety information.
Safety decals are placed on important parts of the plow for your own
safety. Do not remove these. If they can no longer be read or start to
fall off, replace them with new spare decals (see spare-parts cata-
logue).
DA GER, WAR I G and
CAUTIO labels on the
plow
\

8
Safety
Meaning of DA GER,
WAR I G and CAUTIO
labels
The meaning of the safety decals is explained below.
\

Safety
9
\

10
Safety
General safety
information
Please read and ensure you understand the following general safety
information. Specific safety information is pointed out in the relevant
chapters.
For your safety
Read and en ure you under tand the in truction
Before starting to operate the plow, read the operator‘s manual and
follow the instructions. Failure to follow the instructions may damage
the plow or lead to injury.
Qualified u er only
The plow must not be used before the user has received the proper
training and is familiar with the function and safe use of the plow. In-
correct use of the plow can result in damage to the plow or personal
injury.
Check for technical fault
Before starting to use the plow, check that the machine is in perfect
condition. If any components are faulty, contact the dealer and ar-
range for them to be replaced. Faulty components can lead to further
faults and damage to the plow or personal injury.
Keep your di tance
Do not go under or close to the plow when it is in operation or when it
is being connected to the tractor. This can result in personal injury.
Support the plow
Do not go under or close to the plow if it is not properly supported. If
the plow tips, it can damage the plow or cause personal injury.
Lower the plow
lways lower the plow when the tractor is parked. Otherwise, acciden-
tal lowering of the plow can result in damage or personal injury.
U e front weight
djust the tractor with sufficient front weights to ensure stability and
safe control.
Check the area
lways check the immediate area before starting to move or use the
plow. There must be no personnel in the vicinity of the plow when it is
in use.
U e the parking tand
Use the parking stand when parking the plow. If the plow is not
supported properly, it can tip over. This can result in damage to the plow
or personal injury.
Information for the employer
Inform all persons who work with the machine about this safety
information at regular intervals and in accordance with statutory regu-
lations.
\

Safety
11
No riding on the plow
Persons or objects must never be transported on the plow. Carrying
passengers, especially children, on the plow is life threatening and
prohibited. Serious or fatal injury may be caused as a result.
Safety for children
Never assume that children will remain where you last saw them.Be
alert and shut your machine down if children come into the work area.
Never allow children to play on or operate the machine.
Coupling
Increa ed ri k of injury when coupling
There is an increased risk of injury when the plow is coupled to the
tractor. Therefore:
• Shut off the engine, set the parking brake, remove the ignition key.
• Secure the tractor to prevent it from rolling.
• Do not stand between the tractor and plow when coupling
• Lift and lower the plow slowly
An un ecured tractor can create hazardou condition .
If thi requirement i ignored, the con equence may be damage
to the machine and the potential for life-threatening injurie .
Relieve the oil pre ure – accidental movement
Relieve the oil pressure both in the tractor’s and the plow’s hydraulic
systems before connecting or disconnecting the hydraulic hoses. Oth-
erwise, oil under pressure can result in the plow starting to move ac-
cidentally. This can result in damage to the plow or personal injury.
Check the length of the ho e
Check that there is sufficient slack in the length of the hose on the plow
and between the plow and tractor. If the hoses are trapped or
stretched, this can result in the hoses becoming damaged or de-
stroyed.
En ure the hydraulic connection are correctly coupled.
Make sure you do not cross hydraulic connections when coupling
them to the tractor. If the connections are crossed, it will cause the
plow to move unexpectedly. This may damage the plow or lead to injury.
Adjust and maintain
Avoid kin contact with oil and lubricant
When handling oil or lubricants, avoid contact with the skin by using
oil-resistant gloves. Oil and lubricants can damage the skin.
Relieved oil pre ure – jet tream
Before replacing hydraulic parts or performing other work on them, re-
lieve the oil pressure in the system. The oil pressure can be very high.
Jet streams due to high oil pressure can result in injury. In case of in-
jury, seek medical advice immediately.
\

12
Safety
Maintain at regular interval
Perform maintenance on the plow at regular intervals as described in
»Care and maintenance«. lso replace worn parts as described.
Plows which are not well maintained can malfunction. This can result
in damage to the plow or personal injury.
No welding
Do not weld any part of the plow. The plow is made from reinforced
steel, and welding will greatly impair the strength of the plow. Welding
can result in the plow failing.
Retighten bolt and nut
Retighten all the bolts and nuts on the plow at regular intervals. This
is especially important after the first few hours of use. Loosening of
bolts and nuts can result in personal injury.
→»Tighten bolts and nuts«, page 59.
Replace the cro haft after 1000 km (621 mile )
On large mounted plows we recommend you to replace the cross
shaft after 1000 km (621 miles) of road transport. Road transport can
result in non-visible damage to the cross shaft.
Proper working condition
Ensure that the tractor and the machine are always in proper working
condition. Make sure that the tractor brakes work in synchronisation
with the machine. lso follow the instructions in your tractor's
operator’s manual.
Wear protective clothing
Wear protective clothing, e.g. gloves, when working with sharp parts
of the plow. In particular, parts which come into contact with the soil
can be very sharp. Careless handling can result in injury.
Spe ified workwear
Do not wear loose fitting or other inappropriate clothing. Loose fitting
items of clothing may become caught in rotating parts. Wear the prop-
er protective clothing. Different environments may require special
clothing to preform the operation and maintenance of the plow. Seri-
ous or fatal injury may be caused if these guidelines are not followed.
U e original pare part
Use only genuine Kverneland spare parts. Other products may
adversely affect the correct operation of the plow and safety. The
warranty will no longer be valid if parts not produced by Kverneland
are used.
Check the tire pre ure
Regularly check that the tire pressure meets the requirements. Incor-
rect tire pressure can result in damage and poor performance.
→»Tire pressure«, page 17.
\

Safety
13
Driving on the road
Be aware of the plow’ length
The plow is very long and swings out when turning. void allowing the
rear of the plow to hit obstacles during sharp swings.
Stabilize the lower link
During all operations other than plowing, stabilize the tractor’s lower
links. This prevents the plow from unintentionally moving sideways.
Obey local tate, and Federal law when tran porting
Obey all laws when driving with the plow on public roads. For
example
• have all necessary lights installed and warning signs displayed.
• do not exceed the maximum permitted weights, loads and
dimensions.
The user is responsible for ensuring that the plow complies with the
law when driving on public roads.
dditional markings are required for road transport in some U.S. states
and some Canadian provinces:
Marking for low-moving vehicle – SMV
This SMV emblem shall be used on all slow moving machines when
operated or traveling on public roads.
• On slow moving machines with design specifications of a maxi-
mum speed of 40 km/h (25 mph) or less, the SMV emblem shall be
used. Per S BE S276.7
Adju t peed: max. 25 km/h (15 mph)
lways adjust the driving speed according to the road’s conditions, but
never drive faster than 25 km/h (15 mph). Excessive speeds can result
in too much stress on the tractor, plow and transport wheel. This can
result in damage or breakage.
Speed adju tment
In poor road conditions and at high speeds, significant forces can be
generated which subject the tractor and machine material to high or
excessive stresses. djust your driving speed to the road conditions.
driving style which is not adapted to conditions can cause accidents.
ccidents with serious or fatal injuries may be caused as a result.
Unre tricted field of vi ion to the rear
fter plow has been coupled, ensure that you have an unrestricted
view of the machine, in both its work and transport positions. Other-
wise, dangerous situations may not be detected in time, resulting in
accidents or damage.
\

14
Safety
Hydraulics
Hydraulic connection at zero pre ure only
Only connect hydraulic hoses to the tractor hydraulic system if the
tractor and machine hydraulic system is at zero pressure. pressurize
hydraulic system can trigger unforeseen movements on the machine
and can cause serious machine damage and personal injury. Serious
or fatal injury may be caused as a result.
High pre ure in the hydraulic y tem
The hydraulic system is under high pressure. Regularly check all lines,
hoses, and coupled connections for leaks and externally visible dam-
age. Do not use hands to search for suspected leaks. Only use suita-
ble equipment when looking for leaks. Rectify any damage imme-
diately. Fluid escaping under pressure can penetrate skin and may re-
sult in injuries and fires. Seek medical attention immediately if injuries
occur.
Replace hydraulic ho e every ix year or earlier
Hydraulic hoses age without showing externally visible signs. Replace
hydraulic hoses every six years, or earlier if aging or degradation is
visible. Defective hydraulic lines can cause serious or fatal injuries.
Warranty
The warranty and manufacturer's liability will no longer be valid if the
instructions provided in the chapter on Safety are not observed, if
maintenance is inadequate or faulty, if the machine is used for pur-
poses other than those for which it was intended and if it is over-
stressed, or if impermissible modifications are made to the machine.
\

Getting to know the plow
15
Getting t o know the plow
This chapter provides information on the plow. It instructs you on the
correct use of the plow and the plow’s functions in addition to providing
technical information.
Proper use
The intended use of this machine is for purposes of plowing. ny other
use of the plow, e.g. as for lifting or pulling operations, is deemed im-
proper use. The manufacturer and dealer are not liable for damage
caused by improper use.
Features
Two type of beam
The ES plow is equipped with Kverneland’s automatic stone release
system. The singel leaf spring system cushions the plow body when a
hard object is impacted. Once the plow has passed the obstacle, the
body automatically reverts to the correct plow depth.
The LS plow is equipped with a shear bolt beam. On collision with a
stone or other object in the ground, the shear bolt is sheared, thus pro-
tecting against greater damage.
Variable working width
The parallel design of this plow provides for a steplessly variable work-
ing width, operated either hydraulically or mechanically. This ensures
an optimum combination of tractor, plow and soil consistency.
Complete range of bodie
We supply a complete range of plow bodies to meet all needs. Kver-
neland’s plow bodies offer excellent plowing quality, are very durable
and require low tractive power.
Robu t head tock
The plow’s headstock is designed with its centre of gravity close to the
tractor, enabling lift requirements to be as low as possible.
Complete range of optional equipment
The optional equipment for the plow comprises a wide range of depth
wheels, bodies, body attachments, skims and rear disc coulters. They
can be adapted to your needs depending on the type of soil and field
conditions.
Low-wear part
ll parts in direct contact with the soil have undergone heat treatment.
This makes them extremely resistant to wear, but also flexible enough
to withstand jolts.
The direction of rever ing can be changed
The plow can be reversed with the bodies over and under the
frame.The most common use is with the bodies above the frame. This
gives the most even reversing and must be used when the integrated
packer is fitted.
smooth reversing of the plow is achieved when the bodies are above
the frame.
There is maximum clearance with the ground at the rear end of the
plow when the bodies are underneath the frame.

16
Getting to know the plow
Components
General – ES
General – LS
Disc coulter
Parking stand
Main frame utomatic beam
Front piece
Beam bracket
Parallel rod
Skimmer
Headstock
Spring
Depth
wheel
Front piece
Parking stand
Main frame Shear bolt beam
Front piece
Beam bracket
Parallel rod
Disc coulter
Headstock
Depth wheel
Shear bolt

Getting to know the plow
17
Headstock 200
Body
Cross shaft
Turnover cylinder
Turnover valve
Tower
Saddle
Breast piece
Mouldboard
Share Reversible plow
(This figure shows body no. 9. Other types of body have similar components)
Landside
Stay

18
Getting to know the plow
Technical
specifications
General
Model Head-
tock
Clear-
ance be-
tween
bodie
Beam
height
No. of
bodie
Frame Furrow
width
Recom-
mended
bhp
Weight
1
Lift req
2
cm
(inche )
cm
(inche )
# mm
(inche )
cm
(inch-
e )
bhp kg
(lb )
kg
(lb )
ES 200 85
(33)
70/75
(28/30)
3 150x150
(6x6)
30–50
(12-20)
–120 1055
(2326)
2350
(5181)
85
(33)
70/75
(28/30)
4 150x150
(6x6)
30–50
(12-20)
–160 1280
(2822)
3050
(6724)
85
(33)
70/75
(28/30)
5 150x150
(6x6)
30–50
(12-20)
–200 1580
(3483)
4400
(9700)
100
(39)
70/75
(28/30)
3 150x150
(6x6)
35–55
(14-22)
–120 1080
(2381)
2500
(5511)
100
(39)
70/75
(28/30)
4 150x150
(6x6)
35–55
(14-22)
–160 1300
(2866)
3100
(6834)
100
(39)
70/75
(28/30)
5 150x150
(6x6)
35–55
(14-22)
–200 1650
(3637)
4800
(10582)
LS 200 85
(33)
70/80
(28/32)
3 150x150
(6x6)
30–50
(12-20)
–120 930
(2050)
1900
(4189)
85
(33)
70/80
(28/32)
4 150x150
(6x6)
30–50
(12-20)
–160 1160
(2557)
2850
(6283)
85
(33)
70/80
(28/32)
5 150x150
(6x6)
30–50
(12-20)
–200 1320
(2910)
3750
(8267)
100
(39)
70/80
(28/32)
3 150x150
(6x6)
35–55
(14-22)
–120 950
(2094)
1950
(4299)
100
(39)
70/80
(28/32)
4 150x150
(6x6)
35–55
(14-22)
–160 1190
(2623)
3270
(7209)
100
(39)
70/80
(28/32)
5 150x150
(6x6)
35–55
(14-22)
–200 1340
(2954)
3820
(3820)
115
(45)
70/80
(28/32)
3 150x150
(6x6)
40–55
(16-22)
–120 980
(2160)
2500
(5511)
115
(45)
70/80
(28/32)
4 150x150
(6x6)
40–55
(16-22)
–160 1235
(2723)
3600
(7937)
1
Estimated net weight without equipment
2
Measured with skims, disc coulter on rear body and depth wheel

Getting to know the plow
19
Cross shaft
Tire pressure
Head tock Type Category Diameter
mm
(inche )
Length
mm
(inche )
200 fixed II 60
(2.3)
825 (32)
935 (37)
200 fixed III 60 / 70
(2.3/2.7)
860 (34)
965 (38)
200 quick coupling II 60
(2.3)
935 (37)
200 quick coupling III 60 / 70
(2.3/2.7)
860 (34)
965 (38)
200 turnable II 70x38
(2.7x1.4)
825 (32)
200 turnable III 70x38
(2.7x1.4)
965 (38)
Tire Recommended pre ure kPa (PSI)
6.00 - 9 420 kPa (60.9 PSI)
200 - 14.5 500 kPa (72.5 PSI)
26 - 12.00 - 12 280 kPa (40.6 PSI)

20
Getting to know the plow
Information plate
The information plate is attached to the setting beam. When ordering
spare parts or consulting services, please state the full model code
and plow ID, to avoid any mistakes or misunderstandings.
Model
Type
Body distance
Headstock
Plow ID
Production year
Weight (kg/lbs)
QR head
/lb bl