KVH Industries TracVision R4 User manual

Satellite Television
KVH TracVision
®
R5/R4
owner’s
manual
•Installation Instructions
•User’s Guide
•Technical Manual
A Guide to TracVision R5/R4

Congratulations!
You have selected one of the most advanced land-mobile satellite
tracking systems available today. KVH®Industries’
TracVision®R5/R4 is designed for use with European and North
American DVB-compatible satellite services as well as
DIRECTV®.This manual provides detailed instructions on the
proper installation, use, and maintenance of your
TracVision R5/R4 system. Before using this manual, be sure to
check for any addenda, which might detail changes to the
manual’s information.
Throughout this manual, important information is marked for
your attention by these icons:
Direct questions, comments, or suggestions to:
KVH Industries, Inc. KVH Europe A/S
50 Enterprise Center Kokkedal Industripark 2B
Middletown, RI 02842-5279 USA 2980 Kokkedal, Denmark
Tel: [phone] Tel: [phone]
Fax: [phone] Fax: [phone]
E-mail: [email protected] E-mail: [email protected]
Internet: www.kvh.com Internet: www.kvh.com
If you have any comments regarding this manual, please e-mail
them to [email protected]. Your input is greatly appreciated!
A helpful tip that either directs you to
a related area within the manual or
offers suggestions on getting the
highest quality out of your system.
An alert to important information
regarding procedures, product
specifications, or product use.
An electrical safety warning to help
identify electrical issues that can be a
hazard to either this KVH product or
a user.
Information about installation,
maintenance, troubleshooting, or
other mechanical issues.
KVH Part # 54-0157 Rev. H
©2005, KVH Industries, Inc.
TracVision R5/R4 Serial Number
This serial number will be required
for all troubleshooting or service
calls made regarding this product.

TracVision®and KVH®are registered trademarks of
KVH Industries, Inc.
DVB®(Digital Video Broadcasting) is a registered trademark of the DVB Project.
DIRECTV®is an official trademark of DIRECTV, Inc.
DISH Network™is an official trademark of
EchoStar Communications Corporation.
ExpressVu is a property of Bell ExpressVu, a wholly owned
subsidiaryof Bell Satellite Services.

Table of Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1.1 Digital Satellite Television . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1.2 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
1.2.1 TracVision R5/R4 Components . . . . . . . . . . . . . . . . . . . . . . .1-3
1.2.2 Satellite TV Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
1.3 Materials Provided with TracVision R5/R4 . . . . . . . . . . . . . . . . . .1-4
1.3.1 Additional Materials Required for TracVision R5/R4 Use . . .1-5
2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2.1 Choosing the Best Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
2.2 Mounting the Antenna Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
2.3 Connecting System Components . . . . . . . . . . . . . . . . . . . . . . . . .2-8
2.3.1 Connecting the Antenna Data/Power Cable . . . . . . . . . . . . .2-9
2.3.2 Connecting to Vehicle Power . . . . . . . . . . . . . . . . . . . . . . . .2-10
2.3.3 Connecting the Receiver Ground Wire . . . . . . . . . . . . . . . .2-11
2.3.4 Installing the Switchplate . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11
2.3.5 Connecting the Antenna RF Signal Cable to
the Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12
2.3.5.1 Installing Two Receivers and TVs
(North American Systems Only) ...................2-12
2.3.5.2 Connecting Three or More Receivers and TVs
(North American Systems Only) ...................2-13
2.3.6 Sealing the Cable Access Hole . . . . . . . . . . . . . . . . . . . . . .2-14
2.4 Activating the Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14
2.5 Selecting the Active Satellite . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-15
2.5.1 Installing Your Selected Satellites . . . . . . . . . . . . . . . . . . . .2-16
2.5.2 Programming User-defined Satellites . . . . . . . . . . . . . . . . .2-19
2.6 Setting the Skew Angle (European Systems Only) ..........2-24
2.7 Testing the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-25
2.8 Configuring TracVision R5/R4 for Remote
Satellite Dish Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-26
2.9 Changing Geographic Location . . . . . . . . . . . . . . . . . . . . . . . . .2-27
i
54-0157 Rev.H

ii
3 Using Your TracVision R5/R4 . . . . . . . . . . . . . . . . . . . . .3-1
3.1 Turning On the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3.2 Changing Channels and Switching Between Satellites . . . . . . .3-2
3.2.1 Using the Receiver Remote Control to Switch
Between Satellites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
3.2.2 Using the TV/SAT Switch to Switch
Between Satellites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
3.2.3 Using a PC to Switch Between Satellites . . . . . . . . . . . . . . .3-5
3.3 Watching Television . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
3.4 DISH 500 Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4.1 Causes and Remedies for Common Operational Issues . . . . . .4-1
4.1.1 Blown Fuse or Improper Wiring . . . . . . . . . . . . . . . . . . . . . . .4-2
4.1.2 Incorrect Satellite Configuration . . . . . . . . . . . . . . . . . . . . . .4-2
4.1.3 Satellite Signal Blocked . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
4.1.4 Dewor Rain Pooling on Dome . . . . . . . . . . . . . . . . . . . . . . .4-3
4.1.5 Satellite Coverage Issue . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
4.1.6 Vehicle Turning During Startup (TracVision R5 only) ......4-3
4.1.7 Incorrect or Loose RF Connectors . . . . . . . . . . . . . . . . . . . .4-4
4.1.8 Type of Multiswitch Used
(North American Systems Only) . . . . . . . . . . . . . . . . . . . . . .4-4
4.1.9 Stationary Use Only (TracVision R4 only) ...............4-4
4.2 Receiver Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
4.2.1 Receiver Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
4.2.2 Receiver Faulty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
4.3 Antenna Gyro and LNB Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
4.4 Computer Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5.1 Warranty/Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5.2 Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5.3 Replaceable Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

5.4 Field Replaceable Unit Procedures . . . . . . . . . . . . . . . . . . . . . . . .5-3
5.4.1 PCB Removal and Replacement . . . . . . . . . . . . . . . . . . . . . .5-5
5.4.2 RF Detector/DVB Decoder . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
5.4.3 Antenna Gyro Assembly (TracVision R5 only) ...........5-7
5.4.4 Antenna LNB Replacement . . . . . . . . . . . . . . . . . . . . . . . . . .5-8
5.5 Preparation for Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-9
Appendix A System Specifications . . . . . . . . . . . . . . . . . . .A-1
Appendix B Switchplate Template . . . . . . . . . . . . . . . . . . .B-1
iii
54-0157 Rev.H

1 Introduction
1.1 Digital Satellite Television
Your new TracVision R5/R4 satellite antenna is fully compatible
with the Digital Video Broadcasting (DVB) satellites, which use
the international standard for digital TV transmission, as well as
Digital Satellite Service (DSS) services, such as DIRECTV. As a
result, you will be able to receive and decode signals from your
chosen satellite services with the proper programming and
hardware (e.g., the satellite TV receiver).
Your TracVision R5/R4 comes with a pre-programmed “satellite
library” of European and North American satellite services.
When configuring the TracVision R5/R4, you may choose a pair
of satellites from the library to be active in the system and with
your receiver. For the antenna to receive signals from two
satellites, they must be within 10° longitude of each other in
orbit. As a result, certain satellites can only be paired with certain
other satellites. Tables 1-1 and 1-2 list the possible satellite pairs
that may be selected in North America and Europe. If the satellite
service you wish to receive is not already in the satellite library, you
may also add two additional satellites of your choice to the library.
1-1
Introduction
54-0157 Rev.H
Table 1-1
Available N. American Satellite
Pairs (U.S.-style LNB required)
DSS_101 ✓ ✓ ✓
DSS_119 ✓ ✓ ✓
Echo_61  ✓ ✓ ✓ ✓
Echo_110  ✓ ✓ ✓ ✓ ✓
Echo_119  ✓ ✓ ✓ ✓ ✓
Echo_148  ✓ ✓ ✓ ✓
Expressvu ✓ ✓ ✓ ✓ ✓ ✓ ✓
ExpressTV ✓✓✓✓✓✓✓
DSS_101 DSS_119 Echo_61 Echo_110 Echo_119 Echo_148 Expressvu ExpressTV 

1.2 System Overview
Acomplete satellite TV system includes the TracVision R5/R4
connected to a receiver and a television set. The optional TV/SAT
Switch allows you to select a satellite at the press of a button. A
desktop or laptop computer is used to configure the system and
conduct diagnostics. The complete system is illustrated in
Figure 1-1.
System specifications are provided in Appendix A .
1-2
AGuide to TracVision R5/R4
11-16 Volts DC
2.5-3.5 Amps
Satellite Receiver 1
RF2
Options Purchased Separately
TV 1
Data/Power
Vehicle
Power
Switchplate
PC Maintenance
Satellite Receiver 2TV 2 Laptop PC
TracVision Antenna
RF1
Baseplate
Radome
Second TV
and receiver
option only
available with
U.S.-style,
dual output
LNB.
TV/SAT Switch
(optional)
SatA Error
OtherIndicators:
•Bothblinking
green:initializing
•Errorlight
blinkingred:
systemproblem
ChangingSatellites:
1.Push Select button
2.WaitwhileSatAor
Bblinksgreen
3.ReadywhenSat A
orSatBstays
solidgreen
SatB
Select
Figure 1-1
TracVision R5/R4 System
Configuration
If you are a DISH 500 customer or
you have 3 or more receivers, you
can order the optional TV/SAT
Switch – free of charge. Simply fill
out the order form located at the
backof this manual and fax it to
KVH at [phone].
Astra 1 ✓ ✓ ✓ ✓
Astra 2N ✓ ✓
Astra 2S ✓ ✓
Hispasat
Hotbird ✓ ✓ ✓ ✓
Sirius ✓ ✓ ✓
Thor ✓
Astra 1 Astra 2N Astra 2S Hispasat Hotbird Sirius Thor
Table 1-2
Available European Satellite Pairs
(European LNB Required)

In-motion Tracking (TracVision R5 only)
The TracVision R5 employs a state-of-the-art actively stabilized
antenna system. Once the satellite is acquired, the antenna gyro
continuously measures your vehicle’s motion and position, and
transmits commands to the antenna motors to keep the antenna
pointed at the satellite at all times.
1.2.1 TracVision R5/R4 Components
The antenna unit includes the antenna positioning mechanism,
signal front end, power supply, and control elements. The
antenna is a parabolic dish mounting a low noise block (LNB)
converter with a built-in preamplifier. The European
configuration includes a single-output LNB while the North
American system uses a dual-output LNB. A molded ABS
radome encloses the fiberglass baseplate and is secured in place
with standard fasteners. Connectors on the back of the baseplate
join the power, signal, and control cabling from units inside the
vehicle.
1.2.2 Satellite TV Reciever - Sold Separately
The receiver (purchased separately) receives satellite signals from
the antenna unit for signal processing and channel selection, and
sends the signals to the TV set for viewing. Please refer to the
User’s Manual provided with your selected receiver for complete
operating instructions.
1-3
Introduction
54-0157 Rev.H
The dual-output LNB in the North
American systems allows two
receiver/TV pairs to be connected
directly to the antenna. Three or
more pairs can be connected to the
system if an activemultiswitch is
used. Section 2.3.5, “Connecting
the Antenna RF Signal Cable to the
Receiver,” provides installation
directions for each of these options.
Before you can start watching
satellite TV using your TracVision
antenna, you will need to activate
your receiver. Refer to Section 2.4,
“Activating the Receiver,” for more
details.
KVH offers an upgrade kit (KVH
Part #02-1026) that adds in-motion
tracking capability to the
TracVision R4, allowing you to
receive satellite signals while on
the move.

1.3 Materials Provided with
TracVision R5/R4
Table 1-3 lists the units, cables, and materials packed in the
TracVision R5/R4 package by name and KVH part number.
Component KVH Part No.
Antenna Unit (TracVision R5), comprising: 01-0225-19†
01-0225-22††
01-0225-25†††
01-0225-28††††
Baseplate Assembly (TracVision R5) 02-1245-01*
02-1245-03**
Radome Assembly (TracVision R5) 02-0953-03
Antenna Unit (TracVision R4), comprising: 01-0225-21†
01-0225-27†††
01-0225-30††††
01-0225-24††
Baseplate Assembly (TracVision R4) 02-1245-02*
02-1245-04**
Radome Assembly (TracVision R4) 02-0953-05
RF Cable (28 ft/8.5 m) 32-0417-28
Data/Power Cable (28 ft/8.5 m) 32-0730-28
PC Cable (6 ft/1.8 m) 32-0628-06
Kitpack*** 72-0101
Owner’sManual 54-0157
Receiver Ground Wire 32-0583-50
Switchplate 02-1023-01
TV/SA
TSwitch (optional) 01-0245
†European TracVision R5/R4 system
†† North American TracVision R5/R4 system (set to DIRECTV)
††† North American TracVision R5/R4 system (set to DISH Network)
†††† North American TracVision R5/R4 system (set to ExpressVu)
*Baseplate assembly with single-output LNB
** Baseplate assembly with dual-output LNB
*** A complete listing of kitpack contents is provided in Table 2-2.
1-4
AGuide to TracVision R5/R4
Table 1-3
TracVision R5/R4 Packing List
Cables for the TracVision R5/R4 are
stored beneath the antenna unit
during shipping.

1.3.1 Additional Materials Required for
TracVision R5/R4 Use
To make full use of your new TracVision R5/R4 and receive
satellite TV on the road, you will need to provide/purchase the
following:
•Television
•Appropriate receiver for your selected satellite
TV service
1-5
Introduction
54-0157 Rev.H
In North America, you can
purchase and/or activate a receiver
directly from KVH. Call KVH at
1-888-584-4163 for details.

2-1
Installation
54-0157 Rev.H
2 Installation
Your TracVision R5/R4 is designed for simple installation and
setup. Just follow these easy steps:
Step Refer to Section...
1. Choose the hardware locations 2.1
2. Mount the antenna unit 2.2
3. Connect system components 2.3
4. Activate the receiver 2.4
5. Select active satellite 2.5
6. Set the skew angle (Europe only) 2.6
7. Check out system 2.7
8. Configure for remote dish use 2.8
Tools and Materials Required
•Electric drill
•3⁄16"(5 mm), 5⁄32"(4 mm), and 3⁄32"(2.5 mm) drill bits
and 3⁄4"(19 mm) hole saw and auger bit
•1⁄2"wrench
•#2 Phillips and #0 flat tip screwdrivers
• RG-6 or RG-11(75 ohms) RF cable (if installing
two RF cables - refer to Section 2.3.5 for details)
•Silicone sealant, RTV, or Sikaflex
•7⁄16"open end wrench
•Construction adhesive (e.g., Liquid Nails)
•Rivet gun and 3⁄16"(5 mm) rivets (or other fastener
suitable for your specific roof construction)
•PC with Windows HyperTerminal or download
the KVH Flash Update Wizard (available for free
at www.kvh.com/wizard)
Plan the entire installation before
proceeding! Take into account
component placement, cable
running distances between units,
and accessibility to the equipment
after installation.
Table 2-1
Installation Process

2-2
AGuide to TracVision R5/R4
Kitpack Contents
Table 2-2 lists the materials provided in the kitpack.
Part Qty. KVH Part No.
Tie-wraps 5 22-0013
Clamshell ventilator 1 19-0230
#6 x 3⁄4"thread-forming screws 3 14-0298-12
1⁄4"-20 x 5⁄8"hex screws 4 14-0250-10
1⁄4"flat washers 4 14-0251
3⁄8"hole plugs 2 19-0282-06
Table 2-2
Kitpack Contents

2-3
Installation
54-0157 Rev.H
2.1 Choosing the Best Location
•Since the TracVision antenna requires a clear view
of the southern sky to receive satellite signals, the
ideal antenna site has an unobstructed view of the
horizon/satellite all around.
•Keep the antenna clear of any obstructions on the
roof (e.g., air conditioners). The antenna requires a
15º to 75º look angle to receive satellite signals.
•Consider the location of the antenna relative to the
location of any equipment or necessary wiring
within the vehicle.
•Be sure to mount the antenna on a horizontal
surface. When placed flat on the mounting surface,
the mounting plates should be less than 7⁄16"above
the mounting surface (see Figure 2-2). Any larger
gap will warp the baseplate and seriously damage
the antenna.
Blocked! TracVision Antenna
Air Conditioner
Vehicle Roof
Figure 2-1
Antenna Blockage
"Maximum Gap
716
Figure 2-2
Maximum Mounting Surface Slope

2-4
AGuide to TracVision R5/R4
2.2 Mounting the Antenna Unit
1. Make sure that you have chosen a suitable
mounting location based upon the guidelines in
Section 2.1, “Choosing the Best Location.”
2. Remove the antenna unit from its shipping carton.
3. Position the antenna unit in the desired location
on the centerline of the vehicle with the antenna’s
mounting plate arrows facing the front or rear of
the vehicle. The proper orientation is illustrated in
Figure 2-3.
4. While the antenna is in place, mark a location on
the roof for the 3⁄4"(19 mm) cable access hole to
permit convenient cable access to the antenna’s
baseplate connectors.
5. Using the 4 mounting plates and each set of 5
holes as templates, drill 20 3⁄16"(5 mm) holes
through the roof of the vehicle.
6. Set aside the antenna unit and clean the roof’s
surface to remove any debris.
Always lift the antenna unit by the
gray baseplate, never by the
radome or any portion of the
antenna assembly!
The mounting plate arrows may
face either forward or backward
along the centerline of the vehicle
for more convenient installation.
Vehicle
Centerline
Vehicle
Centerline
Front/Rear
of Vehicle
Front/Rear
of Vehicle
Top View Side View
Mounting Plate
(1 of 4)
Baseplate
Connectors
Mounting Plate
Arrows
Figure 2-3
Proper Orientation of
the Antenna Unit

2-5
Installation
54-0157 Rev.H
7. Seal the two baseplate holes shown in Figure 2-4
with the plugs provided in the kitpack.
8. Apply construction adhesive to the bottom of the
antenna’s four mounting plates. If using a liquid
construction adhesive, apply beads to the
mounting plates in a zig-zag pattern.
9. Reposition the antenna, lining up the mounting
plate holes with the holes in the roof. Attach the
mounting plates to the roof using 3⁄16"(5 mm)-
diameter rivets (or appropriate fasteners). Seal all
rivet heads and edges with silicone.
10. Remove and save the 8 pan head screws and flat
washers that securethe radome to the baseplate.
Carefully lift the radome straight up until clear of
the antenna assembly and set aside.
11. When the antenna unit is installed with the
connectors facing the rear of the vehicle, the drain
holes are located as shown in Figure 2-5.
Figure 2-5
Baseplate Connectors Facing Rear
of Vehicle – Factory-drilled
Drain Hole Locations
If the roof’s mounting surface is not
perfectly flat as KVH recommends,
make sure the baseplate does not
warp when you attach the
antenna’s mounting plates. Refer to
Section 2.1, “Choosing the Best
Location,” for further details.
Factory-drilled
Drain Hole Positions
Front of
Vehicle
Recommended
3/16" (5 mm)
Drain Hole Positions
Drain Hole Angle
(relative to baseplate)
Front of
Vehicle
Angle of Hole, relative to front
Angle of Hole, relative to front
Figure 2-4
Antenna Baseplate (Bottom View)
Baseplate Holes

2-6
AGuide to TracVision R5/R4
12. Cut the tie-wraps holding the antenna unit to the
forwardshipping restraint (see Figure2-7).
2 tie-wraps used
to secure LNB arm
Shipping Restraint
Shipping Restraint
Nuts and Washers
Figure 2-7
Forward Shipping Restraint
Figure 2-6
Baseplate Connectors Facing
Front of Vehicle – Recommended
Drain Hole Locations
You MUST drill out the drain holes
as indicated to ensure that any
moisture that enters the baseplate
is able to drain. Ensure that factory-
drilled holes are completely sealed.
11a.(Alternate Drain Hole Locations) If the antenna unit
is installed with the connectors facing the front of
the vehicle, drill out 3⁄16"(5 mm)-drain holes in the
rear-facing side of the baseplate as illustrated in
Figure 2-6. The existing factory-drilled drain
holes shown in Figure 2-5 must then be plugged
with silicone rubber sealant.
Factory-drilled
Drain Hole Positions
Front of
Vehicle
Recommended
3/16" (5 mm)
Drain Hole Positions
Drain Hole Angle
(relative to baseplate)
Front of
Vehicle
Angle of Hole, relative to front
Angle of Hole, relative to front

2-7
Installation
54-0157 Rev.H
13. Remove the nuts and washers securing the
shipping restraints to the baseplate. The shipping
restraints are pictured in Figure 2-8.
14. Remove the shipping restraints and replace the
nuts and washers into their original positions. All
nuts and washers removed in Step 13 must be
reinstalled. These nuts and washers secure the
baseplate to the mounting plates.
15. Place the radome onto the baseplate (labels facing
the sides of the vehicle) and secure in place using
the 8 pan head screws and flat washers removed
in Step 10.
16. Drill the cable access hole (marked in Step 4) in the
vehicle’s roof.
Rotating Plate
Shipping Restraint
Rotating Plate
Shipping Restraint
Forward Shipping
Restraint for
LNB Bracket
Figure 2-8
TracVision R5/R4 Shipping
Restraints (Top View)
Do not discard the shipping
restraints, washers, or the nuts.
They should be saved for future
use in case the antenna unit needs
to be removed and shipped to
another location. Four 1⁄4˝ x 5⁄8˝hex
head screws havebeen provided in
the kitpack for shipping as the bolts
used to hold the shipping restraints
during initial shipping are integral
parts of the mounting plates.

2-8
AGuide to TracVision R5/R4
2.3 Connecting System Components
The following sections provide instructions for properly wiring
the antenna unit to the components inside the vehicle.
Locating the Switchplate
A switchplate has been provided to serve as the hub of the
TracVision R5/R4 wiring (with the exception of the RF cable,
which will be connected to the receiver). This switchplate
includes an ON/OFF switch and a DB9 maintenance port for
easy access to the antenna unit’s software and diagnostics.
Follow the steps below to select and prepare the switchplate
mounting location.
1. Select a location to mount the TracVision R5/R4
switchplate. It should be installed in a dry, flat
location within reach of the cables that will
connect to the antenna unit.
2. Once you’ve decided on a suitable location, create
apanel cutout in the mounting surface.
Figure 2-9 illustrates the mounting dimensions
and a full-scale template has been provided in
Appendix B.The connecting cables will be routed
through this cutout.
3.82"
(97 mm)
.32" (8 mm)
2.36"
(60 mm)
.16" (4 mm) 3.19"
(81 mm)
2.05"
(52 mm)
Panel Cutout
3
/ 32 " (2.5 mm) dia
Figure 2-9
Switchplate Panel
Cutout Dimensions
Afull-scale panel cutout template
has been provided in Appendix B.

2-9
Installation
54-0157 Rev.H
2.3.1 Connecting the Antenna Data/Power
Cable
1. Connect one end of the antenna data/power cable
to the antenna’s data/power connector and lock in
place (see Figure 2-10).
2. Route the other end of the data/power cable down
through the cable access hole in the vehicle’s roof
and out through the switchplate panel cutout.
3. Connect the data/power cable to the switchplate’s
data/power connector and lock in place (see
Figure 2-11).
Data/Power
Figure 2-10
Antenna Data/Power Connector
Data/Power
Figure 2-11
Switchplate Data/Power Connector