Labelmate COUNT-100-DELUXE-US User manual

12A Sunset Way, Henderson, NV 89014 USA
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LABELMATE USA LLC
Product Limited Warranty
Labelmate USA warrants to the original end-user customer that Labelmate USA products will be free from
defects in materials and workmanship for the duration described herein below. Labelmate USA’s Limited
Warranty covers only those defects that arise as a result of normal use of the products and does not cover
any other problems, including those that arise as a result of: (i) improper maintenance or modification; (ii)
parts or supplies not provided or supported by Labelmate USA; (iii) operation outside the products’
specifications; or (iv) unauthorized repair, modification or misuse. Use of any unauthorized accessory or
attachment will void coverage.
The Warranty period for all products commences the date of shipment from Labelmate USA and accrues to
the original end-user customer. Warranty coverage is non-transferable and terminates immediately upon
rental, resale or any other change in ownership. Original purchase documentation should be retained for
Warranty coverage verification.
In the event Labelmate USA substantiates, during the applicable Warranty period, a defect in any product
which is covered by Labelmate USA’s Warranty, Labelmate USA shall repair or replace the product, at
Labelmate USA’s option. Labelmate USA retains sole discretion to determine whether or not a product is
defective. In no event shall Labelmate USA have any obligation to repair or replace until the customer
returns the defective product to Labelmate USA. The customer assumes any and all responsibility and
liability associated with transportation of products for service under this Warranty.
In the event your product requires service or you have questions regarding Warranty coverage, please call
toll-free [phone] inside the United States, or [phone] outside the United States.
LABELMATE MAKES NO OTHER WARRANTY OF ANY KIND, WHETHER EXPRESS OR IMPLIED
WARRANTIES OR CONDITIONS OF MERCHANTABILITY, SATISFACTORY QUALITY, AND/OR
FITNESS FOR A PARTICULAR PURPOSE. NO OTHER PERSON, AGENT, DEALER OR RESELLER IS
AUTHORIZED TO GIVE ANY WARRANTIES ON BEHALF OF LABELMATE. ANY OBLIGATION TO
WARRANTY OTHER THAN THAT SPECIFICALLY ADDRESSED HEREIN IS EXPRESSLY DISCLAIMED.
WARRANTY PERIOD PRODUCTS COVERED
5-Years “CAT” and “Mini CAT” Label Rewinders
“UCAT” Label Unwinders
3-Years
Label Counters (Excluding Counter Displays and Encoders)
Label Dispensers (Excluding Counter Displays)
Label Slitters (Mechanical Parts Only - excluding Counter Displays)
Reel-to-Reel Machines (Excluding Counter Displays and Encoders)
Print Mechanisms (Excluding Counter Displays and Encoders)
Bottle Label Applicators (Excluding Polyurethane Rollers)
Quick-Chucks
1-Year
Power Supplies, AC/DC Adaptors and Transformers
Counter Displays
Encoders
Any other products or parts not specified herein
180-Days Out-of-Warranty Repairs
MADE IN USA
COUNT-100-DELUXE-US
Ultrasonic Label Counting / Rewind
System for all gapped label types,
with CAT-3 Label Rewinders
Retain the Shipping Containers and Packaging for Storage and Transport.
• KEEP MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE •
Remove all parts from shipping container and verify contents.
Package Contents
C-100-US (6”-width”) Counter Unit
Two CAT-3-CHUCK Heavy-duty Label Rewinders
PS-100 Universal Power Supply
Aluminum Locking Bar
User Manual (this document)
COUNT-100-DELUXE-US
Label Counting System
LABELMATE USA LLC
Ultrasonic sensor provides ability
to count both opaque and clear
labels on all types of liners as
long as the labels have gaps
between them.
Digital Circuitry for Accuracy
and Repeatability
Preset Count—Up or Down
System Stops when Pre-set Count
is reached.
Fast, Bi-directional Operation

BASIC SYSTEM SET-UP
1. Set the CAT-3-CHUCK Rewinders in position on either side of the
Counter Unit so that the Label Flanges line up with the Counter Unit.
2. Position the Locking Bar so the two center Mounting Holes line up with
the Holes in the Counter Unit Base Plate and secure with two of the
provided Screws.
3. Secure the Locking Bar to each of the CAT-3-CHUCK Rewinder Base
Plates with Screws through the Slots in the Locking Bar. The
Rewinders can be positioned exactly before the Screws are tightened.
DO NOT ATTEMPT TO MOVE THE THREE UNITS TOGETHER
WITH THE LOCKING BAR IN PLACE AS THE SCREWS WILL
BREAK.
4. Verify that the main Power Switch on the Control Box is set to OFF.
5. Plug the Cord from the Power Supply into the Jack marked DC INPUT
on the Control Box.
6. Plug the two gray Power Cables coming from the bottom of the
Counter Display Module into the Jacks on the back of each Rewinder.
7. Plug the two black Halt Cables into the 3.5-mm EXTERNAL HALT
JACKS on the back of each Rewinder.
7. Place the DIRECTION Switch on each Rewinder to the OFF Position
and switch on the Power Switches on the rear of each Rewinder.
PRESET COUNTER DISPLAY MODULE
1. The Counter is pre-programmed as a Preset Count-Up Counter.
2. Pull a short strip of labels back and forth through the Label Sensor
Gap and observe the count on the Counter increasing.
WARNING
This product is for indoor use only.
Not for use in wet locations.
3. Press each of the 6-digits for the Pre-set Count desired. When the pre-
set number of Labels has passed through the Label Sensor Counter
issues a “HALT” command to both CAT-3 Rewinders and the System will
stop. If you don’t want to use the Pre-set Feature, set the Preset Number
to a very high value.
4. Pressing the white “RESET” Button on the top of the Counter will reset
the count and restart the CAT-3 Rewinders.
SELF-TEACHING ULTRASONIC SENSOR
To begin counting labels, once the labels have been threaded through
the Sensor press and hold the “T” button until the green and yellow
LED’s flash simultaneously. Release the “T” button and advance the
label stock through the sensor until the LED’s stop flashing and only the
green LED is shining. Manually rotate the Supply Roll until the first label
you want to count is properly positioned. Reset the Counter to 0 and start
the unit.
NOTE: The Sensor should be “ re-taught” using this procedure each
time a different type of label is counted.
NOTE: You can slide the Sensor forward and back on the mounting
bracket to adjust for different label sizes by loosening the knob that holds
it in place. Once the sensor is in the optimum position, retighten the knob
to secure the sensor in place.
COUNTER USE
1. Observe the Web Path Label on the Counter Chassis.
2. To count labels, feed the label web under the rotating metal Rollers and
through the sensor. The labels must pass through the Label Sensor
Gap between the rotating metal Rollers.
3. Adjust the position of the Rings on the two rotating metal rollers to the
width of your Label Web and tighten the Screws.
4. Affix the leading edge of the label web to the Label Rewind Core on the
Label Rewinder.
5. The Rewinder being used as the Unwinder for the Supply Roll of Labels
can be placed in the OFF Position or in the “reverse direction” with a
very small amount of back-tension as desired.
Please see the CAT-3 Rewinder User Manual for more information.
MAINTENANCE
The Ultrasonic Label Counting Package requires no maintenance.