Larson Electronics VFD-1P-220.240-1HP-7A-DCM User manual

VFD-1P-220.240-1HP-7A-DCM
User Manual
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1. Product confirmation
VFD-1P-220.240-1HP-7A-DCM single phase VFDs is mainly positioned as
a high-end market for OEM customers and the specific requirements of fan
and pump load applications, its flexible design, both embedded SVC and VF
control in one, can be widely used for speed control accuracy, torque
response speed, low-frequency output characteristics and other situations
with higher requirements.
This user manual supplies a detailed description of
VFD-1P-220.240-1HP-7A-DCM single phase VFDs includes product
characterization, structural features, parameter setting, operation and
commissioning, inspection maintenance and other contents. Be sure to
carefully read through the safety precautions before use, and use this product
on the premise that personnel and equipment safety is ensured.
IMPORTANT NOTES
Ø
Ø
Ø
To illustrate the details of the products, pictures in this manual based on
products with outer casing or safety cover being removed. When using this
product, please be sure to well install outer casing or covering by the rules,
and operating in accordance with the manual contents;
The illustrations this manual for illustration only and may vary with different
products you have ordered;
The company is committed to continuous improvement of products,
product features will continue to upgrade, and the information provided is
subject to change without notice.
DANGER
indicates the situation in which the failure to follow operating
requirements may result in fire or serious personal injury or
even death.
Safety signs in this manual
CAUTION
indicates the situation in which the failure to follow operating
requirements may cause moderate or slight injury and dam-
age to equipment.
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Use Stage Safety Grade Precautions
Before
Installation
²Do not install the product if the package is with water,
or component is missing or broken;
²Do not install the product if the label on the package is
not identical to that on the VFD.
²Be careful of carrying or transportation. Risk of devices
damage;
²Do not use damaged product or the VFDs missing
component .Risk of injury;
²Do not touch the parts of control system with bare
hands. Risk of ESD hazard.
²Installation base shall be metal or other non-flammable
material. Risk of fire;
²Do not install VFD in an environment containing
explosive gases, otherwise there is danger of explosion;
²Do not unscrew the fixing bolts, especially the bolts with
red mark.
Installation
CAUTION
DANGER
DANGER
²Do not leave cable strips or screws in the VFD. Risk of
VFD damage;
²Install the product at the place with less vibration and
no direct sunlight;
²Consider the installation space for cooling purpose
when two or more VFDs are placed in the same
cabinet.
DANGER
2. Safety Precautions
²Wiring must be performed by authorized and qualified
personnel. Risk of danger;
²Circuit-breaker should be installed between VFD and
the mains. Risk of fire;
²Make sure the input power supply has been completely
disconnected before wiring. Failure to comply may
result in personnel injury and/or equipment damage;
²Since overall leakage current of this equipment may be
bigger than 3.5mA, for safety's sake, this equipment
and its associated motor must be well grounded so as
to avoid risk of electric shock;
DANGER
Wiring
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Use Stage Safety Grade Precautions
Wiring
²Never connect the power cables to the output terminals
(U,V,W) of the VFD. Pay attention to the marks of the
wiring terminals and ensure correct wiring. Failure to
comply will result in damage to the VFD;
²Install braking resistors at terminals (P+)and (P- or PB)
only. Failure to comply may result in equipment
damage.
²Since all adjustable frequency VFDs from Gozuk have
been subjected to hi-pot test before delivery, users are
prohibited from implementing such a test on this
equipment. Failure to comply may result in equipment
damage.
²Signal wires should to the best of the possibility be
away from main power lines. If this cannot be ensured,
vertical cross-arrangement shall be implemented,
otherwise interference noise to control signal may
occur.
²If motor cables are longer than 100m, it is recommend-
ed output AC reactor be used. Failure to comply may
result in faults.
CAUTION
DANGER
²VFD shall be power-on only after the front cover is
assembled. Risk of electrical hazard.
DANGER
Before
Power-on
²Verify that the input voltage is identical to the rated
voltage of product, correct wiring of input terminals R,S,
T or L1, L2 and output terminals U, V, and W, wiring of
VFD and its peripheral circuits, and all wires should
be in good connection. Risk of VFD damage.
CAUTION
²Do not open the cover after power. Rick of electrical
hazard;
²Do not touches any input/output terminals of VFD with
bare hands. Rick of electrical hazard.
DANGER
After
Power-on ²If auto tuning is required, be careful of personal injury
when motor is running. Risk of accident;
²Do not change the defaults of parameters. Risk of
devices damage.
CAUTION
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Use Stage Safety Grade Precautions
²Non-professionals shall not detect signals during
operation. Risk of personal injury or device damage;
²Do not touch the fan or the discharging resistor to
check the temperature. Failure to comply will result in
personal burnt.
DANGER
During
Operation
²Prevent any foreign items from being left in the devices
during operation. Risk of device damage;
²Do not control start/stop of VFD by ON/OFF of
contactor. Risk of device damage.
CAUTION
²Maintenance and inspection can only be performed by
professionals. Risk of personal injury;
²Maintain and inspect devices after power is off. Risk of
electric hazard;
²Repair or maintain the VFD only ten minutes after the
VFD is powered off. This allows for the residual voltage
in the capacitor to discharge to a safe value. Failure to
comply will result in personal injury;
²All pluggable components can be inserted or pulled out
only when power has been turned off;
²Set and check the parameters again after the VFD is
replaced.
DANGER
Main-
tenance
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3. Safety Precautions
3.1 Installation Environment
Ø
Ø
Ø
Ø
Ø
Ø
Please mount inside a well-ventilated location. The ambient temperature is
required to be within the range of -10~40℃. If the temperature is higher than 40
℃, the VFD should be de-rated, at the same time the ventilation and heat
dissipation should be enhanced.
Be away from the location full of dust or metal powder, and mount in the
location free of direct sunlight.
Mount in the location free of corrosive gas or combustible gas.
Humidity should be lower than 90% with no dew condensation.
Mount in the location where vibration is less than 5.9m/s2（0.6G）.
Please try to keep the VFD away from EMI source and other electronic devices
which are sensitive to EMI.
3.2 Mounting Space and Direction
Ø
Ø
Ø
Generally in vertical way.
For the requirements on mounting space and distance, refer to Fig.3-1.
When several VFDs are installed in one cabinet, they should be mounted in
parallel with special incoming and out coming ventilation and special fans.
When two VFDs are mounted up and down, an air flow diverting plate should
be fixed as shown in Fig.3-2 to ensure good heat dissipation.
Figure 3-1 Mounting space and distance Figure 3-2 Mounting of multiple VFDs
More than 200mm
More than 100mm More than 100mm
More than 200mm
Fan exhaust
变频器 变频器
Air flow diverting
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4.1 Main circuit wiring diagram
Figure 4-1 Main circuit wiring
R( )L1
S(L2)
T
M
U
V
W
PE
Circuit
VFD
AC power
4.2 Main Circuit Terminals Diagram
Apply to
Main circuit terminal
Terminal
name
Function
220V
1-phase
0.4KW~5.5KW
L1、L2
220V 1-phase Input terminals
U、V、W
220V 1/3-phase Output
terminals
E
Earthing
220V
1-phase
7.5KW~15KW
R、S、T
220V 1-phase Input terminals
U、V、W
220V 1/3-phase Output
terminals
P+、PB
Braking resistor wiring terminals
220V
1-phase
18.5KW~75KW
R、S、T
220V 1-phase Input terminals
U、V、W
220V 1/3-phase Output
terminals
P+、P-
Braking resistor wiring terminals
L1 L2 E U V W
R S U V W
TP-
P+ PB E
TP+
S
R U V W
P- E
Table 4-1 Description of Main Circuit input/output terminals
4. Standard Wiring
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4.2 Basic Wiring Diagram
M
R
S
T
U
V
W
E
X1
X2
X3
X4
X5
X6
FWD
REV
COM
+10V
VI
CI
GND
0~10V
0~10V/4~20mA
P+
PB
Ta
Tb
Tc
AO
GND
DO
OC
485+
485-
VFD
Three-phase power supply
MCCB
Electric motor
Braking resistor
Earthed
Fault relay output
DC Ammeter
4-20mACurrent signal
High-speed pulse output
Open collector output
Standard RS485
communication port
Figure 4-2 Basic Wiring Diagram
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Single phase motor generally means asynchronous single phase motor powered
by single phase AC 220V, there’re two phase winding in motor stator and motor
rotor is common squirrel cage. The distribution of two phase winding and
different power supply will lead to different starting characteristics and operating
characteristics
Usually single phase motor is with single capacitor or double capacitor, photos of
motor are as below:
4.3 Wiring With Single phase motor
4.3.1 Single phase motor introduction
Figure 4-3 Motor with single capacitor and double capacitor
Starting capacitor
Main winding
Secondary winding
220VAC
U1
U2
Z1
Z2
M
Single phase motor is consisted of main winding, secondary winding, capacitor
and centrifugal switch, internal wiring of single phase motor with single capacitor
is as below:
Figure 4-4 Operation mode: Internal wiring of motor with single capacitor
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󰾭
M
Running capacitor
220VAC
U1
U2
Z1
Z2
Starting capacitor
Centrifugal switch
Main winding
Secondary winding
220VAC
U1
U2
Z1
Z2
M
Starting capacitor Centrifugal switch
Main winding
Secondary winding
Internal wiring of single phase motor with double capacitors is as below:
Figure 4-5 Starting mode: Internal wiring of motor with single capacitor
Figure 4-6 Internal wiring of motor with double capacitors
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M
220VAC
U1
U2
Z1
Z2
R
Centrifugal switch
Main winding
Secondary winding
Resistor starting mode single phase motor, and internal wiring is as below:
Figure 4-7 Resistor starting mode: Internal wiring of motor
After removing the capacitors from above motors, remain 4 main and secondary
winding terminals as below:
M
U1
U2
Z1
Z2
Main winding
Secondary winding
Figure 4-8 Main and secondary winding of motor (After removing the capacitors)
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220VAC
KM1
L1
L2
(-) (+) (PB)
U
V
W
M
Z1
Z2
U1
U2
Main winding
Secondary winding
Connect main and secondary winding of motor to VFD UVW, then VFD can work.
But due to the motor winding difference, motor forward wiring must be as below,
if not cause motor too heat.
4.3.2 Wiring between VFD and motor (Capacitor removable)
220VAC
KM1
L1
L2
(-) (+) (PB)
U
V
W
VFD
M
U1
U2
Z1
Z2
Main winding
Secondary winding
Figure 4-9 Forward wiring between VFD (<=0.75Kw) and motor
Motor reverse can’t be completed through parameter setting of VFD or change
any two phase wirings, motor reverse wiring must be as below:
Figure 4-10 Reverse wiring between VFD (<=0.75Kw) and motor
VFD
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220VAC
KM1
L1
L2
(-) (+) (PB)
U
V
W
M
Z1
Z2
U1
U2
Main winding
Secondary winding
220VAC
KM1
L1
L2
(-) (+) (PB)
U
V
W
M
U1
U2
Z1
Z2
Main winding
Secondary winding
Figure 4-11 Forward wiring between VFD (＞0.75kW) and motor
Figure 4-12 Reverse wiring between VFD (＞0.75kW) and motor
Note: After wiring completed, need to set P9.13=1(Thousand's digit).
4.3.3 Wiring between VFD and motor (Non-removable capacitor)
If the capacitor in motor is Non-removable, the wiring is as below. The forward
and reverse is determined by VW wiring sequence.
VFD
VFD
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M
220VAC
KM1
L1
L2
(-) (+) (PB)
U
V
W
Figure 4-13 Wiring between VFD-1P-220.240-1HP-7A-DCM (<=0.75Kw) and motor
M
220VAC
KM1
L1
L2
(-) (+) (PB)
U
V
W
The forward and reverse is determined by UV wiring sequence.
Figure 4-14 Wiring between VFD-1P-220.240-1HP-7A-DCM (<=0.75Kw) and
motor Note: After wiring completed, need to set P9.13=2(Thousand's digit)
VFD
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Figure 5-1 Control panel diagram
5. Keyboard
Item
Function description
Display function
Digital display
Display VFD’s running state parameters and setting parameters
State indicator
A、Hz、V
The physical units correspond to presently digital display parameters
(current is ampere A, voltage is volt V, frequency is Hertz Hz) .
MOD
In the non-monitoring state, the indicator is on. If there is no press
for one minute, the indicator is off and returns to the monitoring
state.
ALM
The alarm indicator, indicates that the VFD is currently in an
overcurrent or overvoltage state or a fault alarm state.
FWD
Forward indicator, indicates that the VFD
outputs positive phase sequence. When the
motor is connected, the motor rotates forward.
If the FWD and
REV indicators are
on at the same
time, it indicates
that the VFD is
working in DC
braking state.
REV
Reverse indicator, indicates that the VFD
output reverse phase sequence, when the
motor is connected, the motor is reversed.
5.1 Keyboard indicator
Forward indicator
Reserve indicator Alarm fault indicator
Frequency(Hz)
Digital display
Stop/reset key
DOWN key
UP key
Forward key
MENU/ESC key
Function/Data key
Analog potentiometer
Reserve/Jog key
Voltage(V)
Electric current(A)
Shift/monitor
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5.2 Keyboard function
Key
Item
Function description
MENU/ESC key
Enter or exit programming state
Shift/monitor
In the editing state, the modification bit of the setting data can be
selected; in other states, the display state monitoring parameter
can be switched
Shift/monitor
Enter the submenu or data confirmation
Reserve/Jog
key
In the operation keyboard mode, press this key to reverse or jog
according to the one-bit setting of parameter P3.46.
Forward key
In the operation keyboard mode, press this key to run the VFD in
forward
Stop/reset key
When the VFD is in normal running state, if the running
command channel of the VFD is set to the keypad stop effective
mode, press this button, the VFD will stop according to the set
mode. When the VFD is in the fault state, press this button to
reset the VFD and return to the normal shutdown state
Analog
potentiometer
For frequency given; when P0.01=0, the analog potentiometer is
set to frequency given
UP key
Increment of data or function code (increasing the incremental
speed when pressed continuously)
DOWN key
Decrement of data or function code (increasing decrement
speed when pressed continuously)
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“○”: means that the parameter can be modified during running state.
“×”: means that the parameter can not be modified during running state.
“*”: means read-only parameter which can not be modified.
Func
Code
Name
Range
Min
Unit
Factory
Default
Modify
P0 Group: Basic running function parameter
P0.00
Control mode
selection
0：V/F Control
1：Senseless vector control
1
0
○
P0.01
Freq control
channel
selection
0：Analog potentiometer on control
panel(single display valid)
1：▲、▼key on control panel(single
display valid)
Panel digital potentiometer+▲、▼key
on control panel(double display
valid)
2：Digital setting 1,control panel
given
3：Digital setting 2, UP/DOWN
terminal given
4：Digital setting 3, serial port given
5：VI analog given
(VI-GND)
6：CI analog given(CI-GND)
7：Pulse terminal given(PULSE)
8：Combination given (refer to
P3.00)
1
0
○
P0.02
Running
frequency set
P0.19lower limit freq.~P0.20upper
limit freq.
0.01HZ
50.00HZ
○
P0.03
Running
command
mode
selection
0：Control panel mode
1：Terminal control mode
2：Serial port control mode
1
0
○
P0.04
Running
direction
setting
Unit’s digit: 0: Forward 1:Reverse
Ten’s digit: 0:REV allowed 1:REV
prohibited
1
10
○
P0.05
FWD/REV
dead time
0.0～120.0s
0.1s
0.1s
○
6. Function Code Table
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Func
Code
Name
Range
Min
Unit
Factory
Default
Modify
P0.06
Max output
freq.
50.00Hz～500.00Hz
0.01HZ
50.00HZ
×
P0.07
Basic running
freq
1.00Hz～500.00Hz
0.01HZ
50.00HZ
×
P0.08
Max output
voltage
1～480V
1V
VFD
rated
voltage
×
P0.09
Torque boost
0.0%～30.0%
0.1%
2.0%
×
P0.10
Torque boost
cut-off freq.
0.00Hz～Basic running freq.P0.07
0.00
50.00Hz
○
P0.11
Torque boost
mode
0: Manual
1: Auto
1
0
○
P0.12
Carrier freq
1.0K～14.0K
0.1K
8.0K
×
P0.13
Acc/Dec
mode
selection
0: Linear Acc/Dec
1: Curve Acc/Dec
1
0
×
P0.14
Time of S
curve start
stage
10.0％～50.0％（Acc/Dec time）
P0.14＋P0.15《 90％
0.1%
20.0%
○
P0.15
Time of S
curve ascent
stage
10.0％～80.0％（Acc/Dec time）
P0.14＋P0.15《 90％
0.1%
60.0%
○
P0.16
Acc/Dec time
unit
0: Second
1: Minute
0
0
×
P0.17
Acc time 1
0.1～6000.0
0.1
20.0
○
P0.18
Dec time 1
0.1～6000.0
0.1
20.0
○
P0.19
Upper limit
freq.
Lower limit freq. ～Max output
freq.P0.06
0.01Hz
50.00Hz
×
P0.20
Lower limit
freq.
0.00Hz～Upper limit freq.
0.01Hz
0.00Hz
×
P0.21
Lower limit
freq.
Running mode
0: Running at lower limit freq
1: Stopping
1
0
×
P0.22
V/F curve
setting
0: Constant torque curve
1: Reduced torque curve 1 (1.2
times the power)
2: Reduced torque curve 2 (1.7
times the power)
3: Reduced torque curve 3 (2.0
times the power)
4: Customized V/F curve
1
0
×
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Func
Code
Name
Range
Min
Unit
Factory
Default
Modify
P0.23
V/F Freq.valueP3
P0.25～P0.07 Basic running
freq.
0.01Hz
0.00Hz
×
P0.24
V/F Volt.valueV3
P0.26～100.0％
0.1%
0.0%
×
P0.25
V/F Freq.valueP2
P0.27～P0.23
0.01Hz
0.00Hz
×
P0.26
V/F Volt.valueV2
P0.28～P0.24
0.1%
0.0%
×
P0.27
V/F Freq.valueP1
0.00～P0.25
0.01Hz
0.00Hz
×
P0.28
V/F Volt.valueV1
0～P0.26
0.1%
0.0%
×
P1 Group: Basic running function parameter
P1.00
Analog filtering time
constant
0.01～30.00s
0.01s
0.20s
○
P1.01
VI channel gains
0.01～9.99
0.01
1.00
○
P1.02
VI min given
0.00～P1.04
0.01Hz
0.00V
○
P1.03
Corresponding freq.
to VI min given
0.00～Upper limit freq.
0.01Hz
0.00Hz
○
P1.04
VI max given
P1.04～10.00V
0.01V
10.00V
○
P1.05
Corresponding freq.
0.00～Upper limit freq.
0.01Hz
50.00Hz
○
P1.06
CI channel gains
0.01～9.99
0.01
1.00
○
P1.07
CI min given
0.00～P1.09
0.01V
0.00V
○
P1.08
Corresponding freq.
to CI min given
0.00～Upper limit freq
0.01Hz
0.00Hz
○
P1.09
CI max given
P1.07～10.00V
0.01V
10.00V
○
P1.10
Corresponding
freq.to CI max given
0.00～Upper limit freq
0.01Hz
50.00Hz
○
P1.11
Max input pulse freq
0.1～20.0K
0.1K
10.0K
○
P1.12
Pulse min given
0.0～P1.14(Pulse max given)
0.1K
0.0K
○
P1.13
Corresponding
freq.to pulse min
given
0.00～Upper limit freq
0.01Hz
0.00Hz
○
P1.14
Pulse max given
P1.12(Pulse min given)～
P1.11(Max input pulse freq.)
0.1K
0.1K
○
P1.15
Corresponding
freq.to
pulse max given
0.00～Upper limit freq
0.01Hz
50.00Hz
○
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Func
Code
Name
Range
Min
Unit
Factory
Default
Modify
P2 Group: Start/Brake function parameter
P2.00
Start running
mode
0: Start from start freq.
1: Brake first, then start from start
freq.
2: Track speed, then start.
1
0
×
P2.01
Start freq.
0.40～20.00Hz
0.01Hz
0.50Hz
○
P2.02
Start freq.
running
duration
0.0～30.0s
0.1s
0.0s
○
P2.03
DC brake
current as
start
0～15%
1%
0%
○
P2.04
DC brake
time as start
0.0～60.0s
0.1s
0.0s
○
P2.05
Stop mode
0: Dec
1: Free Stop
2: Dec+ DC brake
1
0
×
P2.06
Start freq. of
DC brake as
stop
0.0～15.00Hz
0.0Hz
3.00Hz
○
P2.07
DC brake
time as stop
0.0～60.0s
0.1s
0.0s
○
P2.08
DC brake
current as
stop
0～15%
1%
0%
○
P3 Group :Auxiliary running parameter
P3.00
Freq. control
channel
combination
0: VI＋CI
1: VI－CI
2: External pulse given＋VI＋
control panel▲、▼key given
3: External pulse given－VI－
control panel▲、▼key given
4: External pulse given＋CI
5: External pulse given－CI
6: RS485 given＋VI＋control
panel▲、▼key given
7: RS485 given－VI－control
panel▲、▼key given
8: RS485 given＋CI＋control
panel▲、▼key given
1
0
×
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