LELY Luna Setup guide

www.lely.com Lely Industries N.V.
.
Installation and Operator Manual
EN-US –English Original
5.4101.8538.0 B
Lely Luna
Rotary Cow Brush

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Trademarks, Copyright and Disclaimer 3
Trademarks, Copyright and Disclaimer
Lely, Astronaut, Astri, Atlantis, C4C,Calm, Caltive, Capsule, Commodus, Compedes, Cosmix, Dairywise,
Discovery, F4C, Fertiliner, Gravitor, Grazeway, Hubble, I-flow, InHerd, Juno, L4C, Lely Center, Lelywash,
Luna, Nautilus, Orbiter, Quaress, Qwes, Shuttle, T4C, Vector, Viseo, Voyager, and Walkway are registered
trademarks of the Lely Group.
Lely reserves all rights with respect to its trademarks. Any unauthorized use of any Lely-owned trademark
or any use of a trademark that is confusingly similar to, or likely to cause confusion with a Lely-owned
trademark, would constitute infringement of Lely’s exclusive rights. All rights reserved.
The information given in this publication is provided for information purposes only and does not
constitute an offer for sale. Certain products may not be available in individual countries and products
supplied may differ from those illustrated.
No part of this publication may be copied or published by means of printing, photocopying, microfilm or
any other process whatsoever without prior permission in writing by Lely Holding S.à.r.l. Although the
contents of this publication have been compiled with the greatest possible care, Lely cannot accept
liability for any damage that might arise from errors or omissions in this publication.
Copyright © 2018 Lely Industries N.V.
All rights reserved
Lely Industries N.V.
Cornelis van der Lelylaan 1
3147 PB Maassluis
the Netherlands
Phone: [phone]
Fax: [phone]
Website: www.lely.com
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4 Trademarks, Copyright and Disclaimer
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List of included Amendments 5
List of included Amendments
Issue Date
(yy/mm)
Revision Chapter(s) Remarks
2018/06 AInitial issue.
2018/09 B115V machine added.
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6 List of included Amendments
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Preface 7
Preface
Manual Contents
This manual contains the information for the correct installation, setup and maintenance of the Luna
Rotary Cow Brush. The information in this manual is for operators and technicians:
•The operator uses the information to clean the machine or to replace the brush.
•The technician uses the information to install and set up the machine.
Study and understand this information thoroughly before you install or do
maintenance on the machine. Failure to do so could result in damage to equipment
or personal injury (see on page 2-1). Please consult your local Lely service provider if
you do not understand the information in this manual, or if you need additional
information. Store this manual in a safe place for future reference.
All information in this manual has been compiled with care. Lely shall not be liable for errors or faults in
this manual. The recommendations are meant to serve as guidelines. All instructions, pictures and
specifications in this manual are based on the latest information that was available at the time of
publication. Your machine may comprise improvements, features or options that are not covered in this
manual.
Applicabilty
The table below shows the machine type numbers for which this manual is applicable.
Model Type number
Luna Rotary Cow Brush 230V. 5.4101.0061.1
Luna Rotary Cow Brush 115V. 5.4101.0071.1
Standard Torque Loading of Parts
All the nuts, bolts and screws used on the machine are torque tightened to standard torque loadings
applicable to the construction materials used.
If a part has a non-standard torque loading, it is specified in the applicable part of the manual.
Registration
The type and serial number plate of the machine is attached to the side of the machine. Always include
the type and serial number of your machine when you contact your local Lely service provider or when you
order spare parts.
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8 Preface
Figure 1. Type and serial number plate (depending on region)
We suggest that you complete the table below with the type and serial numbers of your machine. This
makes sure that you can easily find the information.
Type number
Serial number
Personnel Requirements
Risk of accident from insufficiently qualified personnel.
Unqualified personnel working on or in the danger zone of the machine
can be the cause of serious injuries and considerable damage to
material.
•All activities must only be carried out by qualified personnel.
•Keep unqualified personnel away from the danger zones.
•Only persons who can be expected to carry out their job reliably are
authorized as personnel. Persons whose reactions are impaired, e.g.
by drugs, alcohol medications are not authorized to work with the
machine
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Table of Contents 9
Table of Contents
1 The Lely Luna Rotary Cow Brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2.1 Signal Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.2.1 GeneralSafety ......................................................................... 2-2
2.2.2 Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.2.3 OperationSafety ....................................................................... 2-3
2.2.4 Installation Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.2.5 Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.3 Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.3.1 Position of the Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.3.2 Explanation of Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.3.3 Installation of Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.3.4 Maintenance of Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1 Dimensions and Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.3 Noise Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.4 Operational Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
4 Description and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 Component Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.2.1 TheBrush .............................................................................. 4-2
4.2.2 CowProtection ........................................................................ 4-2
4.2.3 Cow Hair Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1 Installation Possibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 Determination of Installation Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.3 Installation of the Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.3.1 Installation Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.3.2 Install the Frame on the Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.3.3 Install the Frame on a Round Pillar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.3.4 Install the Frame on a Square Pillar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
5.4 Install the Motor Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-14
5.5 Install the Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-17
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10 Table of Contents
5.6 Install the Junction Box (USA/Canada 115V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-24
5.7 Install the Brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-25
6 Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6.1 Switch the Luna On or OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.1 Weekly Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.2 Replace the Brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
8 M12 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.1 M12 Torque Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.2 Connect or disconnect the M12 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.3 Bending Risk M12 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
8.4 Examine and/or replace the Seal of the female M12 Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
9 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.1 Troubleshooting Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.2 Troubleshooting Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
10 Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
11 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
12 WEEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
13 EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
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The Lely Luna Rotary Cow Brush 1-1
1 The Lely Luna Rotary Cow Brush
1.1 Intended Use
The Luna enables the cows to scratch their head and back. The machine must only be used for short-haired
cows older than one year. Long-haired cows can only use the machine if their hair and tail are trimmed
regularly. Use the machine only inside the barn.
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1-2 The Lely Luna Rotary Cow Brush
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Safety 2-1
2 Safety
This chapter contains safety instructions you must obey when you install, use or do maintenance on your
Luna. It also explains the safety decals on the Luna.
2.1 Signal Icons
Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The signal
word for each message uses the following guidelines:
Danger
Indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
Warning
Indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
Caution
Indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
Notice
Is used to address practices not related to physical injury e.g. property
damage.
Tip
Indicates information that may help the reader, but not hazard related.
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2-2 Safety
2.2 Safety Instructions
YOU are responsible for the SAFE operation and maintenance of your machine. YOU must make sure that
you and anyone else who is going to operate, maintain or work in the vicinity of the machine knows all the
related SAFETY information in this manual.
YOU are the key to safety. Good safety practices protect you and the people around you. Make these
practices a working part of your safety program. Make sure that EVERYONE who operates, maintains or
works near the machine obeys the safety precautions. Do not risk injury or death by ignoring good safety
practices.
•Owners must train operators before they operate the machine. This training must be repeated at least
annually.
•The operator must read, understand and obey all safety and operating instructions in the manual.
•A person who has not read and understood all safety and operating instructions is not permitted to
operate the machine.
•Do not modify the equipment in any way. Unauthorized modification may impair the function and/or
safety and could affect the life of the equipment and persons.
•Only use approved spare parts and make sure that they are only installed by authorized technicians.
2.2.1 General Safety
•Read and understand this manual and all safety signs before you connect power supplies to operate,
maintain or adjust the machine.
•Only trained persons are permitted to operate, maintain or adjust the machine.
•A first-aid kit must be available in or near the barn where the machine operates. Store in a highly visible
place.
•Know the emergency medical center number for your area.
•When a part on the machine is broken or missing, take the machine out of operation. Make sure the
part is repaired before you put the machine into operation again.
•Wear protective clothing (safety shoes).
•Review safety related requirements with all machine operators frequently (annually).
•Contact your nearest Lely service provider if you have any questions.
2.2.2 Electrical Safety
•Only an authorized electrician must install the electrical power supply for the machine.
•Replace damaged electrical lines, conduits, switches and components immediately.
•Make sure the electrical grounding of the electrical system and all parts of the machine meets the local
rules and regulations.
•The machine must be connected to a socket with earth connection.
•The machine must be connected to the power net according to the local rules and regulations.
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Safety 2-3
2.2.3 Operation Safety
•Read and understand this manual and all safety signs before you connect power supplies to operate,
maintain or adjust the machine.
•Keep unauthorized persons, especially small children away from the machine at all times. Always
accompany unauthorized persons when they enter the barn.
•Keep hands, feet, hair and clothing away from all moving parts.
•Always be alert of unexpected movement of the cow.
•Keep the machine and its immediate vicinity as clean and as dry as possible.
•Contact your nearest Lely service provider if you have any questions.
2.2.4 Installation Safety
•Read and understand this manual and all safety signs before you connect power supplies to operate,
maintain or adjust the machine.
•The machine has electric parts. Therefor it must be installed indoors. Installing it outdoors can lead to
serious damage to the electrical components of the machine.
•Make sure the machine is installed correctly in the barn.
•Make sure the electrical power supply is correct before you connect the machine to it.
•Only a authorized electrician must install the electrical power supply for the machine.
•Make sure the electrical grounding of the electrical system and all parts of the machine meets the local
rules and regulations.
•Always block the cow traffic when you work in the manure alley.
2.2.5 Maintenance Safety
•Read and understand this manual and all safety signs before you connect power supplies to operate,
maintain or adjust the machine.
•Only trained technicians are permitted to do corrective maintenance on the machine.
•Always block the cow traffic when you work in the manure alley.
•Disconnect the electrical power supply before you clean or do maintenance on the machine.
•Install all covers after you finished maintenance.
•Do not clean the machine with a high pressure cleaner.
•Only clean the brush with water when it is removed from the machine.
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2-4 Safety
2.3 Safety Decals
2.3.1 Position of the Safety Decals
KEY: 1. General safety decal - 2. High voltage decal
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Safety 2-5
2.3.2 Explanation of Safety Decals
No. Decal Explanation
1Warning
Read and understand the manual before
installing or using this machine (see Position
of the Safety Decals on page 2-4).
Failure to follow instructions could result in
serious injury (see Position of the Safety
Decals on page 2-4).
Warning
Rotating parts.
Risk of personal injury.
Keep hands, loose clothing and long hair away
from moving parts during operation of the
machine (see Position of the Safety Decals on
page 2-4).
2Danger
Risk of electric shock (see Position of the
Safety Decals on page 2-4).
Risk of severe injury or death (see Position of
the Safety Decals on page 2-4).
Do not use a high pressure cleaner to clean
the machine (see Position of the Safety
Decals on page 2-4).
2.3.3 Installation of Safety Decals
1. Make sure that the installation surface is clean and dry.
2. Make sure that the temperature of the mounting surface is not less than 5 °C (41 °F).
3. Find the correct position for the decal before you remove the backing paper.
4. Remove a small part of the cover paper.
5. Put the decal in the correct position on the installation surface and carefully push the small part of
exposed adhesive surface of the decal onto the installation surface.
6. Slowly remove the cover paper and attach the rest of the decal to the installation surface.
7. Puncture small air pockets in the decal with a pin and use the cover paper to smoothen the decal.
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2-6 Safety
2.3.4 Maintenance of Safety Decals
Safety decals show important and useful information that will help you to safely operate and maintain the
machine.
Obey the instructions below to make sure that all the decals stay in the correct position and condition.
•Keep the safety decals clean and legible at all times. Clean the safety decals with soap and water. Do
not use mineral spirits, abrasive cleaners or other similar agents that may damage the safety decals.
•Replace safety decals that are missing or that are illegible.
•Safety decals can be purchased from your local Lely service provider.
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Specifications 3-1
3 Specifications
3.1 Dimensions and Weight
The dimensions and weight include the bracket but exclude the
installation parts and fasteners.
•Dimensions:
•Width: 24 cm (9.45 in).
•Height: 116.5 cm (45.87 in).
•Depth: 91.4 cm (35.85 in).
•Weight:
•Total weight: 58 kg (127.69 lb).
•Box: 10 kg (22.05 lb).
•Motor unit: 27 kg (59.53 lb).
•Brush: 10 kg (22.05 lb).
•Frame: 11 kg (24.25 lb).
For complete dimensions of the machine (see Dimensions on page 10-1).
3.2 General Specifications
•Power supply: 115V / 230V.
•Box: IP65.
•Maximum power consumption: 300 W.
•Power cable length: 2.5 m (8.2 ft).
•Shaft output: 180 W.
•Brush rotation speed: 30 rpm.
3.3 Noise Specification
•The maximum sound level pressure: <70 dB(A).
3.4 Operational Conditions
•Ambient temperature inside the barn: -10 to +40 °C (+14 to +104 °F).
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5.4101.8538.0 B
3-2 Specifications
in n o va to r s in a g ric u lt u re