Lenze Global Drive 8200 vector User manual

EDB8200UE
00398283
Operating Instructions
Global Drive
Frequency inverters
8200 series
Typ Id.-NR Fert.-Nr Serien-Nr. Eingang1 Eingang2
Lenze
Postfach 101352 ,31763 HAMELN
K35.0110-3
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TheseOperatingInstructionsarevalid forthe82XXcontrollersoftheversions:
33.820X- E- 1x. 1x (8201 - 8204)
33.8202- E- 1x. 1x -V002 reduced assemblydepth (8202)
Type
Design:
B= Module
C=ColdPlate
E= EnclosureIP20
Hardware level and index
Software level and index
Variant
Explanation
Corresponds to theGerman edition of 16/06/1997
Edition of: 02/10/1997
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Contents
820XBA1097 i
1 Preface and general information 1-1...........................
1.1 About these Operating Instructions ... 1-1.......................
1.1.1 Terminologyused 1-1...............................
1.1.2 What isnew? 1-2..................................
1.2 Scope of delivery 1-2.....................................
1.3 Legal regulations 1-3.....................................
2 Safety information 2-1......................................
2.1 General safety information 2-1...............................
2.2 Layout of the safety information 2-3...........................
2.3 Residual hazards 2-4.....................................
3 Technical data 3-1.........................................
3.1 General data/application conditions 3-1.........................
3.2 Rated data (Operation with 150 % overload) 3-2...................
3.2.1 Types 8201 to8204 3-2.............................
3.3 Fuses and cable cross-sections 3-4...........................
3.3.1 Singledrives with 150 % overload 3-4....................
3.4 Dimensions 3-4.........................................
4 Installation 4-1............................................
4.1 Mechanical installation 4-1.................................
4.1.1 Important notes 4-1.................................
4.1.2 Standard assemblywith fixing rails or fixing angles 4-3.........
4.1.2.1 Types 8201 to8204 4-3......................
4.1.2.2 Type 8202-V002 (reduced assemblydepth) 4-4.......
4.1.3 DIN-rail assembly 4-5...............................
4.2 Electrical installation 4-6...................................
4.2.1 Important notes 4-6.................................
4.2.2 Power connections 4-7..............................
4.2.2.1 Mains connection 4-7........................
4.2.2.2 Motor connection 4-7........................
4.2.2.3 Connection diagram 4-9.......................
4.2.3 Control connections 4-10..............................
4.2.3.1 Control cables 4-10...........................
4.2.3.2 Assignment of thecontrol terminals 4-10............
4.2.3.3 Connection diagrams 4-12......................
4.3 Installation of a CE-typical drivesystem 4-13......................
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Contents
ii 820XBA1097
5 Commissioning 5-1.........................................
5.1 Before you switch on 5-1..................................
5.2 Short set-up (Factorysetting) 5-2.............................
5.2.1 Switch-on sequence 5-2.............................
5.2.2 Factory setting of the most important drive parameters 5-3......
5.3 Adapt machine data 5-4...................................
5.3.1 Determine speed range (fdmin, fdmax) 5-4.................
5.3.2 Adjustment of acceleration and deceleration times (Tir , T if) 5-6..
5.3.3 Setting of thecurrent limit (Imax) 5-7.....................
5.4 Optimisation of the operating characteristic of the drive 5-8...........
5.4.1 Select the control mode 5-8...........................
5.4.1.1 OptimisationofV/f-characteristiccontrolwithautoboost......
5-11
5.4.1.2 Optimisation of V/f-characteristic control 5-13.........
6 During operation 6-1.......................................
7 Configuration 7-1..........................................
7.1 Basics 7-1............................................
7.2 Code table 7-2.........................................
8 Troubleshooting and fault elimination 8-1.......................
8.1 Troubleshooting 8-1......................................
8.1.1 Display at the controller 8-1...........................
8.1.2 Display at the operating module 8-1.....................
8.1.3 Maloperation of the drive 8-2..........................
8.2 Fault analysis using the history buffer 8-2.......................
8.3 Fault indications 8-3......................................
8.4 Reset of fault indications 8-5................................
9 Accessories (Overview) 9-1..................................
9.1 Accessories for all types 9-1................................
9.2 Software 9-2...........................................
9.3 Type-specific accessories 9-2...............................
10 Index 9-3................................................
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Preface and general information
820XBA1097 1-1
1 Preface and general information
1.1 About these Operating Instructions ...
- These Operating Instructions help you to connect and set up
the 82XXfrequency inverter. They contain safety information
whichmust beobserved.
- All persons who work on and with 82XXfrequency inverters
must have the Operating Instructions available and observe
all relevant notes and instructions.
- TheOperating Instructionsmust alwaysbe inacompleteand
perfectly readable state.
1.1.1 Terminology used
Term In the following text used for
82XX Anyfrequencyinverter of the series 8200, 8210, 8220, 8240
Controller 82XXfrequency inverter
Drive system Drive systems with 82XXfrequencyinverters and other Lenze drive
components
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1-2 820XBA1097
1.1.2 What is new?
Material
no. Edition of Important Content
375134 05/10/1994 8200/8210 Short Instructions
375190 13/02/1995 8200/8210 Operating Instructions
398283 02/10/1997 replaces 375134
replaces 375190
- Contents onlyfor 8200
- Complete revision of the contents
- Complete editorial revision
1.2 Scope of delivery
Scope of delivery Important
- 1 82XXfrequency inverter
- 1 Operating Instructions
- 1 accessorykit (components for
the mechanical and electric
installation)
After receipt of the delivery, check immediately whether
the scope of supply matches with the accompanying
papers. Lenzedoes not accept anyliabilityfor deficiencies
claimed subsequently.
Claim
- visible transport damage immediately to the forwarder.
- visible deficiencies/incompleteness immediately to your
Lenze representative.
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Preface and general information
820XBA1097 1-3
1.3 Legal regulations
Labelling Nameplate CE mark Manufacturer
L
a
b
e
l
l
i
n
g
Conforms to the ECLow Voltage
Directive Lenze GmbH& Co KG
Postfach 101352
D-31763 Hameln
Application
as directed 82XX frequency inverter
- must only be operated under the conditions prescribed in these Instructions.
- are components
- used for open and closed loop control of variable speed drives withasynchronous standard
motors, reluctancemotors, PM-synchronous motors with asynchronous damping cage.
- used for installation into a machine.
- used for assembly together with other components to form a machine.
- are electric units for the installation into control cabinets or similar enclosed operating housing.
- comply with the requirements of the Low-Voltage Directive.
- are not machines for the purpose of the MachineryDirective.
- are not to be used as domestic appliances, but only for industrial purposes.
Drive systems with 82XX frequency inverters
- comply with the EMCDirective if they are installed according to the guidelines of CE-typical drive
systems.
- canbeused
- on public and non-public mains.
- in industrial as well as residential and commercial premises.
- The user is responsible for the compliance of his application with the ECdirectives.
Any other use shall be deemed inappropriate!
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1-4 820XBA1097
Liability - The information, data and notes in these Operating Instructions met the state of the art at the time
of printing. Claims referring to drive systems which have already been supplied cannot be derived
from the information, illustrations, and descriptions given in these Operating Instructions.
- The specifications, processes, and circuitry described in these Operating Instructions arefor
guidance only and must beadapted to your own specific application. Lenze does not take
responsibilityfor the suitabilityof theprocess and circuit proposals.
- The indications given in these Operating Instructions describe the features of the product without
warranting them.
- Lenze does not accept any liabilityfor damage and operating interference caused by:
- disregarding these Instructions
- unauthorized modifications to the controller
- operating errors
- improper working on and with the controller
Warranty - Warranty conditions: see Sales and Delivery Conditions of Lenze GmbH & Co KG.
- Warrantyclaims must be made immediately after detecting defects or faults.
- Thewarrantyis void in all cases whereliabilityclaims cannot be made.
Disposal Material recycle dispose
D
i
s
p
o
s
a
l
Metal - -
Plastic - -
Printed-board assemblies - -
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Safety information
820XBA1097 2-1
2 Safety information
2.1 General safety information
Safety and application notes for controllers
(to: Low-Voltage Directive73/23/EEC)
1. General
During operation, drive controllers may have, according
to their type of protection, live, bare, in some cases also
movable or rotating parts as well as hot surfaces.
Non-authorized removal of the required cover,
inappropriate use, incorrect installation or operation,
creates the risk of severe injuryto persons or damage to
material assets.
Further information can be obtained from the
documentation.
All operations concerning transport, installation, and
commissioning as well as maintenance must be carried
out byqualified, skilledpersonnel (IEC364 and CENELEC
HD 384 or DIN VDE0100 and IEC report 664 or DIN VDE
0110 andnational regulations for theprevention of
accidents must be observed).
According to this basic safetyinformation qualified
skilled personnel are persons who are familiar with the
erection, assembly, commissioning, and operation of the
product and who have the qualifications necessary for
their occupation.
2. Application as directed
Drive controllers are components which are designed for
installation in electrical systems or machinery.
When installing in machines, commissioning of the drive
controllers (i.e. the starting of operation as directed) is
prohibited until it is proven that the machine corresponds
tothe regulations of the ECDirective 89/392/EEC
(MachineryDirective); EN60204 must beobserved.
Commissioning (i.e. starting of operation as directed) is
only allowed when there is compliance with the EMC
Directive (89/336/EEC).
The drive controllers meet the requirements of the Low
Voltage Directive 73/23/EEC. The harmonized standards
of the prEN50178/ DIN VDE0160 series together with
EN60439-1/DINVDE0660 part 500 andEN60146/DIN
VDE0558 areapplicabletodrivecontrollers.
The technical data and information on the connection
conditions must be obtained from thenameplate and the
documentation and must be observed in all cases.
3. Transport, storage
Notes on transport, storage and appropriate handling
must be observed.
Climatic conditions must be observed according to
prEN50178.
4. Erection
The devices must be erected and cooled according to the
regulations of the corresponding documentation.
The drive controllers must be protected from
inappropriate loads. Particularlyduring transport and
handling, components must not be bent and/or isolating
distances must not be changed. Touching of electronic
components and contacts must be avoided.
Drive controllers contain electrostatically sensitive
components which can easilybe damaged by
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Safety information
2-2 820XBA1097
inappropriate handling. Electrical components must not
be damaged or destroyed mechanically (health risks are
possible!).
5. Electrical connection
When working on live drive controllers, the valid national
regulations for the prevention of accidents (e.g. VBG4)
must be observed.
The electrical installation must be carried out according
to the appropriate regulations (e.g. cable cross-sections,
fuses, PEconnection). More detailed information is
included in the documentation.
Notes concerning the installation in compliancewith
EMC- such as screening, grounding, arrangement of
filters and laying of cables - areincluded in the
documentation of the drive controllers. These notes must
also be observed in all cases for drive controllers with
the CEmark. The compliance with the required limit
values demanded bythe EMClegislation is the
responsibilityof the manufacturer of the system or
machine.
6. Operation
Systems where drive controllers are installed must be
equipped, if necessary, with additional monitoring and
protective devices according to the valid safety
regulations, e.g. law on technical tools, regulations for
the prevention of accidents, etc. Modifications of the
drive controllers by the operating software are allowed.
After disconnecting the drive controllers from the supply
voltage, live parts of the controller and power
connections must not be touched immediately, because
of possiblycharged capacitors. For this, observe the
corresponding labels on the drive controllers.
During operation, all covers and doors must be closed.
7. Maintenance and servicing
The manufacturer’s documentation must be observed.
This safety information must be kept!
The product-specific safety and application notes
in these Operating Instructions must also be
observed!
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Safety information
820XBA1097 2-3
2.2 Layout of the safety information
- All safety notes have a uniform layout:
- The icon characterizes the type of danger.
- The signal word characterizes the severity of danger.
- The note describes the danger and suggests how to avoid
the danger.
Signal word
Note
Icons used Signal words
Warning of
danger to
persons
Warning of
hazardous
electrical
voltage
Danger! Warns of impending dange U .
Consequences if disregarded:
Death or very severe injuries.
Warning of a
general danger Warning! Warns of potential, very hazardous situations.
Possible consequences if disregarded:
Death or very severe injuries.
Caution! Warns of potential, hazardous situations.
Possible consequences if disregarded:
Light or minor injuries.
Warning of
damage to
material
Stop! Warns of potential damage to material .
Possible consequences if disregarded:
Damage of the controller/drivesystem or its
environment .
Other notes Note! This note designates general, useful notes.
If you observe it, handling of the controller/drive
system is made easier.
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Safety information
2-4 820XBA1097
2.3 Residual hazards
Operator’s safety After mains disconnections, the power terminals U, V, W and +UG,-U
Gremain live for at
least three minutes.
- Before working on the controller, check that no voltage is applied to the power terminals.
Protection of
devices Cyclic connection and disconnection of the controller supply voltage at L1, L2, L3 or +UG, -UGmayoverload the internal input current load:
- Allow at least 3 minutes between disconnection and reconnection.
Overspeeds Drive systems can reach dangerous overspeeds (e. g. setting of inappropriatelyhigh field
frequencies):
- The controllers do not offer any protection against these operating conditions. Use
additional components for this.
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Technical Data
820XBA1097 3-1
3Technicaldata
3.1 General data/application conditions
Field Values
Vibration resistance Germanischer Lloyd, general conditions
Humidity class Humidity class F without condensation (average relative humidity 85 %)
Permissible
t
e
m
p
e
r
a
t
u
r
e
r
a
n
g
e
s
during transport of the controller: -25  C ¤ +70  C
P
e
r
m
i
s
s
i
b
l
e
temperature ranges during storage of thecontroller: -25
 C ¤ +55  C
during operation of the controller: 0  C ¤ +40  C
+40
 C ¤ +50  Cwithout power derating
with power derating
Permissible
installation height h h
$ 1000 m.a.m.s.l
1000 m a.m.s.l
h $ 4000 m a.m.s.l without power derating
with power derating
Degree of pollution VDE0110 part 2 pollutiondegree2
Noise emission Requirementsacc. toEN50081-2, EN50082-1, IEC22G-WG4 (Cv)21
Limit valueclass AtoEN55011 (industrial area)with mains filter
Limit value classBto EN55022 (residential area)with mains filter and installation into
control cabinet
Noise immunity Limit values maintained usig mains filter
RequirementsaccordingtoEN50082-2, IEC22G-WG4 (Cv)21
Requirements Standard Severities
ESD EN61000-4-2 3, i.e. 8 kVwith air discharge
6 kVwith contact discharge
RF interference(enclosure) EN61000-4-3 3, i.e. 10 V/m; 27 ¤ 1000 MHz
Burst EN61000-4-4 3/4, i.e. 2 kV/5 kHz
Surge
(Surge on mains cable) EN61000-4-5 3, i.e. 1.2/50
³ s,
1 kVphase-phase,
2 kVphase-PE
Insulation strength Overvoltage category IIIaccording to VDE0110
Packaging (DIN
4180) Dust packaging
Type of protection IP20
NEMA1: Protection against contact
Approvals CE: Low Voltage Directive
Electromagnetic compatibility
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Technical Data
3-2 820XBA1097
3.2 Rated data (Operation with 150 % overload)
3.2.1 Types 8201 to 8204
150 % overload Type 8201 8202 8203 8204
Order no. EVF8201-E EVF8202-E EVF8203-E EVF8204-E
Variant ”reduced assembly
d
e
p
t
h
”
Type 8202-V002
V
a
r
i
a
n
t
”
r
e
d
u
c
e
d
a
s
s
e
m
b
l
y
depth” Order no. EVF8202-E- V002
Mains voltage Vrated [V] 190V á 0% $ Vrated $ 260V á 0% ; 45Hz ¤ 65Hz á 0%
Alternative DCsupply VDC [V] 270V á 0% $ VDC $ 360V á 0%
Mains current 4)
with mains filter/mains choke
without mains filter/mains choke
Imains [A] 4.2
5.0 7.5 9.0 12.5 15.0 17.0 -
Data for mains operation with 1 AC / 230 V / 50 Hz/60 Hz; 270 $ VDC $ 275V
Motor power (4 pole ASM)
a
t
9
.
2
k
H
z
*
Prated [kW] 0.37 0.75 1.5 2.2
M
o
t
o
r
p
o
w
e
r
(
4
p
o
l
e
A
S
M
)
at 9.2 kHz* Prated [hp] 0.5 1.0 2.0 2.9
Output power U, V, W
at 9.2 kHz* SN9.2 [kVA] 1.0 1.5 2.7 3.6
Output power +UG,-U
G1) PDC [kW] 0.0 0.0 0.0 0.0
Output current Irated [A] 2.6 4.0 7.0 9.5
Max. output current for 60s 2) INmax [A] 3.9 6.0 10.5 14.2
Motor voltage3) VM[V] 0-3  Vmains /0Hz ¤ 50Hz, if required up to240Hz
Power loss (Operation with IN) Pv[W] 30 50 70 100
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Technical Data
820XBA1097 3-3
150 % overload 8204820382028201Type
EVF8204-EEVF8203-EEVF8202-EEVF8201-EOrder no.
Variant ”reduced assembly
depth” 8202-V002TypeVariant ”reduced assembly depth” EVF8202-E- V002Order no.
Power derating [%/K]
[%/m] 40
 C<T
amb <50
 C: 2,5%/K
1000 m a.m.s.l.
h $ 4000 m a.m.s.l.: 5%/1000 m
Field
f
r
e
q
u
e
n
c
y
Resolution Absolute 0.05 Hz
F
i
e
l
d
frequency Digital setpoint
selection Accuracy
á 0.05 Hz
Analog setpoint
s
e
l
e
c
t
i
o
n
Linearity á 0.5 % (max. selected signal level, 5Vor 10V)
A
n
a
l
o
g
s
e
t
p
o
i
n
t
selection Temperature
sensitivity 0
¤ 40  C: +0.4 %
Offset á 0.3 %
Weight m[kg] 1.0 1.3
Variant 1.0 2.2 2.2
1) This power can be additionallyobtained when operating a matching motor
2) Thecurrents applytoaperiodicalloadcyclewith1 minuteovercurrent withthecurrentmentioned here
and 2 minutes base load with 75% INrated .
3) With mains choke/mains filter: max. output voltage = approx. 96 % of the mains voltage
4) Observe the N-conduction load when having a symmetrical mains distribution!
(See electrical installation)
* Chopper frequency of the inverter
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Technical Data
3-4 820XBA1097
3.3 Fuses and cable cross-sections
3.3.1 Single drives with 150 % overload
The table values are valid for the operation of 82XX controllers as
single drives with amatching motor and 150 % overload.
Type MainsinputL1,N,PE/motorconnectionU,V,W,PE
T
y
p
e
Operation without mains filter/mains choke Operation with mains filter/mains choke
Fuse
F1, F2, F3 E.l.c.b. Cable cross-section 1) Fuse F1, F2, F3 E.l.c.b. Cable cross-section 1)
VDE UL VDE mm2AWG VDE UL VDE mm2AWG
8201 M 10A - C10A 1.5 15 M 10A - C10A 1.5 15
8202 M 15A - C16A 2.5 13 M 15A - C16A 2.5
[1.5] 13 [15]
8203 M 20A - C20A 4 11 M 15A - C16A 2.5
[1.5] 13 [15]
8204 - - - - - M 20A - C20A 4
[2.5] 11 [13]
Values in square brackets are valid for motor connection
1) Observenational and regional regulations (e. g. VDE/EVU)!
3.4 Dimensions
The controller dimensions depend on the mechanical installation
(see chapter 4.1).
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Installation
820XBA1097 4-1
4 Installation
4.1 Mechanical installation
4.1.1 Important notes
- Use the controllers only as built-in devices!
- If the cooling air contains pollutants (dust, fluff, grease,
aggressivegases):
- take suitable preventive measures , e.g. separate air duct,
installation of filters, regular cleaning, etc.
- Observe free space!
- You can install several controllers next to each other
without free spacein a control cabinet.
- Ensure unimpeded ventilation of cooling air and outlet of
exhaust air!
- Allow afreespaceof100 mmat thetop and at thebottom.
- Do not exceed the ambient temperature permissible during
operation (see chapter. 3.1)
- With continous oscillations or vibrations:
- Check whether shock absorbers are necessary.
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Installation
4-2 820XBA1097
Possible mounting positions
- In vertical position at the back of the control cabinet,
terminalspoint to thefront:
- Withattached fixing rails.
- With specialfixing unit on one or two DIN rails.
- Turned by 90  (flat assembly on the backside of the control
cabinet):
- Insert the attached fixing rail into the guides at the heat
sink.
- Horizontally with an additional fan.
- On apivoting framefor assembly depths< 198 mm:
- Therefore easy handling and installation of the front
interfaces possible.
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Installation
820XBA1097 4-3
4.1.2 Standard assembly with fixing rails or fixing
angles
4.1.2.1 Types 8201 to 8204
g
Typ Id.-NR Fert.- Nr Serien-Nr. Eingang1 Eingang2
Lenze
Postfach101352,31763 HAMELN
c
k
a
e
db
1)
2)
3)
K35.0074
FIG4-1 Dimensions 8201 - 8204: Standard assembly
1) Fixing rail for side assembly
2) Observe the free space required for the connection cables
3) With attachable fieldbus or I/Omodule:
Observe assembly depth and assembly space required for connection cables
[mm] a b c d e 3) g k
8201 64 210 29 190 158 6.5 30
8202 64 210 29 190 198 6.5 30
8202- V002 64 210 29 190 158 6.5 30
8203 / 8204 83 283 38 263 211 6.5 30
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Installation
4-4 820XBA1097
4.1.2.2 Type 8202-V002 (reduced assembly depth)
This variant is equipped with a heat sink with a smaller surface.
Observe the following points to comply with the technical data:
- Assembly on an unpainted, metallic assembly board.
- Area > 0.15 m2.
- Sheet thickness at least 2 mm.
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