Lenze i550-C0.25/120-1 Technical manual

Inverter i550 Cabinet 0.25 ... 132 kW
Project planning EN

Contents
About this document9
Document descripon 9
Further documents 9
Notaons and convenons 10
Product informaon 11
Product descripon 11
Idencaon of the products 12
Features 15
The modular system 22
The concept 22
Topologies / network 23
Ways of commissioning 24
Funcons 25
Overview 25
Motor control types 26
Features 26
Motor seng range 26
Informaon on project planning 28
Project planning process 28
Dimensioning 28
Operaon in motor and generator mode 31
Overcurrent operaon 32
Safety instrucons 34
Basic safety instrucons 34
Applicaon as directed 35
Handling 36
Residual hazards 38
Control cabinet structure 40
Arrangement of components 40
Cables 41
Earthing concept 41
EMC-compliant installaon 42
Informaon on mechanical installaon 45
Important notes 45
Preparaon 46
Contents
3

Informaon on electrical installaon 47
Important notes 47
Preparaon 49
Connecon according to UL 50
Mains connecon 53
1-phase mains connecon 120 V 54
1-phase mains connecon 230/240 V 55
3-phase mains connecon 230/240 V 57
3-phase mains connecon 230/240 V "Light Duty" 58
3-phase mains connecon 400 V 59
3-phase mains connecon 400 V "Light Duty" 59
3-phase mains connecon 480 V 60
3-phase mains connecon 480 V "Light Duty" 60
Motor connecon 61
Connecon to the IT system 62
Connecon of motor temperature monitoring 64
Brake resistor connecon 65
DC-bus connecon 66
Control connecons 66
Networks 67
CANopen 67
EtherCAT 67
EtherNet/IP 68
Modbus RTU 68
Modbus TCP 69
POWERLINK 69
PROFIBUS 70
PROFINET 70
IO-Link 71
Funconal safety 72
Important notes 73
Basic Safety - STO 74
Connecon diagram 75
Terminal data 76
Contents
4

Technical data 77
Standards and operang condions 77
Conformies/approvals 77
Protecon of persons and device protecon 77
EMC data 77
Motor connecon 78
Environmental condions 78
Electrical supply condions 78
Cercaon of the integrated safety 79
1-phase mains connecon 120 V 80
Rated data 81
Fusing data 82
Terminal data 82
Brake resistors 82
Mains chokes 82
1-phase mains connecon 230/240 V 83
Rated data 84
Fusing data 88
Terminal data 88
Brake resistors 89
Mains chokes 89
RFI lters / Mains lters 90
3-phase mains connecon 230/240 V 92
Rated data 93
Fusing data 95
Terminal data 95
Brake resistors 96
Mains chokes 96
3-phase mains connecon 230/240 V "Light Duty" 97
Rated data 97
Fusing data 99
Terminal data 99
Brake resistors 99
Mains chokes 99
3-phase mains connecon 400 V 100
Rated data 100
Fusing data 106
Terminal data 107
Brake resistors 108
Mains chokes 109
RFI lters / Mains lters 110
Sine lter 112
Contents
5

3-phase mains connecon 400 V "Light Duty" 113
Rated data 113
Fusing data 117
Terminal data 118
Brake resistors 119
Mains chokes 120
RFI lters / Mains lters 121
Sine lter 122
3-phase mains connecon 480 V 123
Rated data 123
Fusing data 129
Terminal data 130
Brake resistors 131
Mains chokes 132
RFI lters / Mains lters 133
3-phase mains connecon 480 V "Light Duty" 136
Rated data 136
Fusing data 140
Terminal data 141
Brake resistors 142
Mains chokes 143
RFI lters / Mains lters 144
Dimensions 146
Contents
6

Product extensions 157
Overview 157
I/O extensions 158
Standard I/O 158
Applicaon I/O 159
Data of control connecons 160
Further control connecons 163
Relay output 163
PTC input 163
Networks 164
CANopen 164
EtherCAT166
EtherNet/IP 167
Modbus RTU 169
Modbus TCP 171
POWERLINK 173
PROFIBUS 174
PROFINET 175
IO-Link 176
Funconal safety 177
General informaon and basics 177
Safety sensors 178
Safety funcons 179
Safe Torque O (STO) 180
Acceptance 182
Periodic inspecons 182
Technical data 183
Rated data 183
Accessories 184
Overview 184
Operaon and diagnoscs 185
Keypad 185
External keypad 185
USB module 186
WLAN module 187
Blanking cover 189
Setpoint potenometer 189
Memory modules 189
Memory module copier 190
Brake resistors 190
Mains chokes 191
RFI lters / Mains lters 192
Sine lter 193
Power supply units 193
Brake switches 194
Mounng 195
195
197
Shield mounting kit
Terminal strips
DIN rail ...................... 198
Contents
7

Purchase order 199
Notes on ordering 199
Order code 200
Appendix 205
Good to know 205
Approvals/direcves 205
Operang modes of the motor 206
Motor control types 207
Switching frequencies 209
Enclosures 210
Glossary210
Contents
8

About this document
The informaon in this document represents the following version:
Product Hardware data version Date
i550 V0013 2019-04-03
Document descripon
This document is aimed at all persons who want to project inverters with the described
products.
This documentaon assists you with the conguraon and selecon of your product. It also
contains informaon on preparaons for mechanical and electrical installaon, on product
expansions, and on accessories.
Further documents
For certain tasks, informaon is available in other forms.
Form Contents/topics
Engineering Tools For commissioning
AKB arcles Applicaon Knowledge Base with addional technical informaon for users
CAD data Exports in dierent formats
EPLAN macros Project planning, documentaon and management of projects for P8.
•Data reference via Lenze or EPLAN data portal
More informaon
For certain tasks, more informaon is available in addional documents.
Document Contents/topics
Commissioning document Seng and parameterising the inverters
Mounng Instrucons Basic informaon for the mechanical and electrical installaon
•Is supplied with each component.
"Funconal safety" conguraon document Informaon on this (oponal) funcon
Informaon and tools with regard to the Lenze products can be found on the
Internet: hp://www.lenze.com à Download
About this document
Document descripon
Further documents
9

Notaons and convenons
This document uses the following convenons to disnguish dierent types of informaon:
Numeric notaon
Decimal separator Point The decimal point is always used.
Example: 1 234.56
Warning
UL warning UL Are used in English and French.
UR warning UR
Text
Engineering tools » « Soware
Example: »Engineer«, »EASY Starter«
Icons
Page reference ¶Reference to another page with addional informaon
Example: ¶ 16 = see page 16
Documentaon reference ,Reference to another documentaon with addional informaon
Example: , EDKxxx = see documentaon EDKxxx
Layout of the safety instrucons
DANGER!
Indicates an extremely hazardous situaon. Failure to comply with this instrucon will result
in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situaon. Failure to comply with this instrucon may result
in severe irreparable injury and even death.
CAUTION!
Indicates a hazardous situaon. Failure to comply with this instrucon may result in slight to
medium injury.
NOTICE
Indicates a material hazard. Failure to comply with this instrucon may result in material
damage.
About this document
Notaons and convenons
10

Product informaon
Product descripon
i500 is the new inverter series - a streamlined design, scalable funconality and exceponal
user-friendliness.
I500 is a high-quality inverter that already conforms to future standard in accordance with the
EN 50598-2 eciency classes (IE). Overall, this provides a reliable and future-proof drive for a
wide range of machine applicaons.
The i550
This chapter provides the complete scope of the inverter i550. This inverter is suitable for a
very broad range of uses in inverter-operated drives. Basically, the device has the following
features:
•All typical motor control types of modern inverters.
•Cyclic and connuous operaon of the motor according to common operang modes.
•Industry-standard networking opportunies.
•High internal funconal range.
Highlights
•Compact size
-Up to 2.2 kW only 60 mm wide
-Up to 11 kW only 130 mm deep
•Can be directly connected without external cooling
•Innovave interacon opons enable beer set-up mes than ever.
•The wide-ranging modular system enables various product conguraons depending on
machine requirements.
Applicaon ranges
•Pumps and fans
•Conveying and travelling drives
•Forming, tool and hoist drives
Product informaon
Product descripon
11

Idencaon of the products
When the technical data of the dierent versions was listed, the product name was entered
because it is easier to read than the individual product code of the product. The product name
is also used for categorising the accessories. The assignment of product name and order code
can be found in the Order chapter.
The product name contains the power in kW, the mains voltage class 120 V, 230 V or 400 V
and the number of phases.
In the product name, the power informaon always refers to the "Heavy Duty" load
characterisc.
The 1/3-phase inverters are marked at the end with "-2".
"C" marks the "Cabinet" version = inverter for the installaon into the control cabinet.
Inverter series Type Rated power Rated mains voltage Number of
phases
Inverters
kW V
Inverter i550
CabinetC
0.25
120 1
i550-C0.25/120-1
0.37 i550-C0.37/120-1
0.75 i550-C0.75/120-1
1.1 i550-C1.1/120-1
Inverter series Type Rated power Rated mains voltage Number of
phases
Inverters
kW V
Inverter i550
CabinetC
0.25
230
1 i550-C0.25/230-1
1/3 i550-C0.25/230-2
0.37 1 i550-C0.37/230-1
1/3 i550-C0.37/230-2
0.55 1 i550-C0.55/230-1
1/3 i550-C0.55/230-2
0.75 1 i550-C0.75/230-1
1/3 i550-C0.75/230-2
1.1 1 i550-C1.1/230-1
1/3 i550-C1.1/230-2
1.5 1 i550-C1.5/230-1
1/3 i550-C1.5/230-2
2.2 1 i550-C2.2/230-1
1/3 i550-C2.2/230-2
Inverter series Type Rated power Rated mains voltage Number of
phases
Inverters
Light duty Heavy duty
kW kW V
Inverter i550
CabinetC-
0.25
240 1/3
i550-C0.25/230-2
0.37 i550-C0.37/230-2
0.55 i550-C0.55/230-2
0.75 i550-C0.75/230-2
1.1 i550-C1.1/230-2
1.5 i550-C1.5/230-2
2.2 i550-C2.2/230-2
7.5 5.5 3 i550-C5.5/230-3
Product informaon
Idencaon of the products
12

Inverter series Type Rated power Rated mains voltage Number of
phases
Inverters
Light duty Heavy duty
kW kW V
Inverter i550
CabinetC
-
0.37
400 3
i550-C0.37/400-3
0.55 i550-C0.55/400-3
0.75 i550-C0.75/400-3
1.1 i550-C1.1/400-3
1.5 i550-C1.5/400-3
2.2 i550-C2.2/400-3
4 3 i550-C3.0/400-3
5.5 4 i550-C4.0/400-3
7.5 5.5 i550-C5.5/400-3
11 7.5 i550-C7.5/400-3
15 11 i550-C11/400-3
18.5 15 i550-C15/400-3
22 18.5 i550-C18/400-3
30 22 i550-C22/400-3
37 30 i550-C30/400-3
45 37 i550-C37/400-3
55 45 i550-C45/400-3
75 55 i550-C55/400-3
90 75 i550-C75/400-3
110 90 i550-C90/400-3
132 110 i550-C110/400-3
Inverter series Type Rated power Rated mains voltage Number of
phases
Inverters
Light duty Heavy duty
kW kW V
Inverter i550
CabinetC
-
0.37
480 3
i550-C0.37/400-3
0.55 i550-C0.55/400-3
0.75 i550-C0.75/400-3
1.1 i550-C1.1/400-3
1.5 i550-C1.5/400-3
2.2 i550-C2.2/400-3
4 3 i550-C3.0/400-3
5.5 4 i550-C4.0/400-3
7.5 5.5 i550-C5.5/400-3
11 7.5 i550-C7.5/400-3
15 11 i550-C11/400-3
18.5 15 i550-C15/400-3
22 18.5 i550-C18/400-3
30 22 i550-C22/400-3
37 30 i550-C30/400-3
45 37 i550-C37/400-3
55 45 i550-C45/400-3
75 55 i550-C55/400-3
90 75 i550-C75/400-3
110 90 i550-C90/400-3
132 110 i550-C110/400-3
Product informaon
Idencaon of the products
13

Product code
I 5 5 A E □□□ □ 1 □ □ □ □ □□□□
Product type Inverter I
Product family i500 5
Product i550 5
Product generaon Generaon 1 A
Generaon 2 B
Mounng type Control cabinet mounng E
Rated power
(Examples)
0.25 kW 125
0.55 kW 155
2.2 kW 222
3.0 kW 230
15 kW 315
30 kW 330
Mains voltage and connecon
type
1/N/PE AC 120 V A
1/N/PE AC 230/240 V B
3/PE AC 230/240 V C
1/N/PE AC 230/240 V
3/PE AC 230/240 V D
3/PE AC 400 V
3/PE AC 480 V F
Motor connecons Single axis 1
Integrated funconal safety Without safety funcon 0
Basic Safety STO A
Degree of protecon IP20, coated V
Interference suppression Without 0
Integrated RFI lter 1
Applicaon Default parameter seng: Region EU (50-Hz networks) 0
Default parameter seng: Region US (60-Hz networks) 1
Design types Standard I/O without network 000S
Applicaon I/O without network 001S
Standard I/O with CANopen 002S
Standard I/O with Modbus RTU 003S
Standard I/O with PROFIBUS 004S
Standard I/O with POWERLINK 012S
Standard I/O with EtherCAT 00KS
Standard I/O with PROFINET 00LS
Standard I/O with EtherNet/IP 00MS
Standard I/O with Modbus TCP 00WS
Standard I/O with IO-Link 016S
Example:
Product code Meaning
I55AE311F1AV1000KS Inverter i550 Cabinet, 11 kW, 3-phase, 400 V/480 V
STO safety funcon, IP20, varnished, integrated RFI lter; 50 Hz variant
Standard I/O with EtherCAT network
Product informaon
Idencaon of the products
14

Features
The following gures give an overview of the elements and connecons on the devices.
Posion, size and appearance of elements and connecons may vary depending on the
capacity and size of the equipment.
Some equipment may be oponal.
Example of 0.25 kW ... 0.37 kW
X9
X2xx
X20
X105
X3
X109
X1
X16
X100
Brake resistor connection
Slot
Diagnostic module
Standard I/O or Application I/O
PTC input
DIP switch or rotary encoder switch
Option
Option
Motor connection
Network status LEDs
Network shield connection
Inverter status LEDs
Basic network settings
IT screw
Safety module
Shielding of control connections
Control terminals
Memory module
Interface
Network
Relay output
Mains connection/DC bus
PE connection
Product informaon
Features
15

Example of 0.55 kW ... 4 kW
X9
X2xx
X20
X105
X3
X109
X1
X16
X100
Brake resistor connection
Slot
Diagnostic module
Standard I/O or Application I/O
PTC input
DIP switch or rotary encoder switch
Option
Option
Motor connection
Network status LEDs
IT screw from 0.55 kW
Network shield connection
Inverter status LEDs
Basic network settings
IT screw
Safety module
Shielding of control connections
Control terminals
Memory module
Interface
Network
Relay output
Mains connection/DC bus
PE connection
Product informaon
Features
16

Example of 5.5 kW ... 11 kW
X9
X2xx
X20
X105
X3
X109
X1
X16
X100
Brake resistor connection
Slot
Diagnostic module
Standard I/O or Application I/O
PTC input
DIP switch or rotary encoder switch
Option
Option
Motor connection
Network status LEDs
Network shield connection
Inverter status LEDs
Basic network settings
IT screw
Safety module
Shielding of control connections
Control terminals
Memory module
Interface
Network
Relay output
Mains connection/DC bus
PE connection
Product informaon
Features
17

Example of 15 kW ... 22 kW
X9
X2xx
X20
X105
X3
X109
X1
X16
X100
Brake resistor connection
Slot
Diagnostic module
Standard I/O or Application I/O
PTC input
DIP switch or rotary encoder switch
Option
Motor connection
Network status LEDs
Network shield connection
Basic network settings
IT screw
Safety module
Control terminals
Memory module
Interface
Network
Relay output
Mains connection/DC bus
PE connection
Shield connection slot
IT screw
Option
Product informaon
Features
18

Example of 30 kW ... 45 kW
PE connection
Slot
Diagnostic module
Standard I/O or Application I/O
Control connections
PTC input
DIP switch or rotary encoder switch
Option
Option
Motor connection
Network status LEDs
IT screw
Network shield connection
Inverter status LEDs
Basic network settings
IT screw
Safety module
Shield connection
Control terminals
Memory module
Interface
Network
Relay output
Mains connection
Brake resistor connection
X9
X100
X16
X109X105
X1
X3
X20
X2xx
DC bus connection
Product informaon
Features
19

Example of 55 kW ... 75 kW
X20
X3
X1
X105
X2xx
X109
X16
X9
X100
Brake resistor connection
DC bus connection
Motor cable
Slot
Safety module
Parking position - shield
connection plate
PE connection
Diagnostic module
Standard I/O or Application I/O
Control connections
PTC input
DIP switch or rotary encoder switch
Option
Option
Motor connection
Network status LEDs
IT screw
Network shield connection
Inverter status LEDs
Basic network settings
IT screw
Shield connection
Control terminals
Memory module
Interface
Network Relay output
Mains connection
Product informaon
Features
20