Lenze i550-C0.25/120-1 Technical manual

Inverter i550 Cabinet 0.25 ... 132 kW
Project planning EN

Contents
About this document9
Document descripon 9
Further documents 9
Notaons and convenons 10
Product informaon 11
Product descripon 11
Idencaon of the products 12
Features 15
The modular system 22
The concept 22
Topologies / network 23
Ways of commissioning 24
Funcons 25
Overview 25
Motor control types 26
Features 26
Motor seng range 26
Informaon on project planning 28
Project planning process 28
Dimensioning 28
Operaon in motor and generator mode 31
Overcurrent operaon 32
Safety instrucons 34
Basic safety instrucons 34
Applicaon as directed 35
Handling 36
Residual hazards 38
Control cabinet structure 40
Arrangement of components 40
Cables 41
Earthing concept 41
EMC-compliant installaon 42
Informaon on mechanical installaon 45
Important notes 45
Preparaon 46
Contents
3

Informaon on electrical installaon 47
Important notes 47
Preparaon 49
Connecon according to UL 50
Mains connecon 53
1-phase mains connecon 120 V 54
1-phase mains connecon 230/240 V 55
3-phase mains connecon 230/240 V 57
3-phase mains connecon 230/240 V "Light Duty" 58
3-phase mains connecon 400 V 59
3-phase mains connecon 400 V "Light Duty" 59
3-phase mains connecon 480 V 60
3-phase mains connecon 480 V "Light Duty" 60
Motor connecon 61
Connecon to the IT system 62
Connecon of motor temperature monitoring 64
Brake resistor connecon 65
DC-bus connecon 66
Control connecons 66
Networks 67
CANopen 67
EtherCAT 67
EtherNet/IP 68
Modbus RTU 68
Modbus TCP 69
POWERLINK 69
PROFIBUS 70
PROFINET 70
IO-Link 71
Funconal safety 72
Important notes 73
Basic Safety - STO 74
Connecon diagram 75
Terminal data 76
Contents
4

Technical data 77
Standards and operang condions 77
Conformies/approvals 77
Protecon of persons and device protecon 77
EMC data 77
Motor connecon 78
Environmental condions 78
Electrical supply condions 78
Cercaon of the integrated safety 79
1-phase mains connecon 120 V 80
Rated data 81
Fusing data 82
Terminal data 82
Brake resistors 82
Mains chokes 82
1-phase mains connecon 230/240 V 83
Rated data 84
Fusing data 88
Terminal data 88
Brake resistors 89
Mains chokes 89
RFI lters / Mains lters 90
3-phase mains connecon 230/240 V 92
Rated data 93
Fusing data 95
Terminal data 95
Brake resistors 96
Mains chokes 96
3-phase mains connecon 230/240 V "Light Duty" 97
Rated data 97
Fusing data 99
Terminal data 99
Brake resistors 99
Mains chokes 99
3-phase mains connecon 400 V 100
Rated data 100
Fusing data 106
Terminal data 107
Brake resistors 108
Mains chokes 109
RFI lters / Mains lters 110
Sine lter 112
Contents
5

3-phase mains connecon 400 V "Light Duty" 113
Rated data 113
Fusing data 117
Terminal data 118
Brake resistors 119
Mains chokes 120
RFI lters / Mains lters 121
Sine lter 122
3-phase mains connecon 480 V 123
Rated data 123
Fusing data 129
Terminal data 130
Brake resistors 131
Mains chokes 132
RFI lters / Mains lters 133
3-phase mains connecon 480 V "Light Duty" 136
Rated data 136
Fusing data 140
Terminal data 141
Brake resistors 142
Mains chokes 143
RFI lters / Mains lters 144
Dimensions 146
Contents
6

Product extensions 157
Overview 157
I/O extensions 158
Standard I/O 158
Applicaon I/O 159
Data of control connecons 160
Further control connecons 163
Relay output 163
PTC input 163
Networks 164
CANopen 164
EtherCAT166
EtherNet/IP 167
Modbus RTU 169
Modbus TCP 171
POWERLINK 173
PROFIBUS 174
PROFINET 175
IO-Link 176
Funconal safety 177
General informaon and basics 177
Safety sensors 178
Safety funcons 179
Safe Torque O (STO) 180
Acceptance 182
Periodic inspecons 182
Technical data 183
Rated data 183
Accessories 184
Overview 184
Operaon and diagnoscs 185
Keypad 185
External keypad 185
USB module 186
WLAN module 187
Blanking cover 189
Setpoint potenometer 189
Memory modules 189
Memory module copier 190
Brake resistors 190
Mains chokes 191
RFI lters / Mains lters 192
Sine lter 193
Power supply units 193
Brake switches 194
Mounng 195
195
197
Shield mounting kit
Terminal strips
DIN rail ...................... 198
Contents
7

Purchase order 199
Notes on ordering 199
Order code 200
Appendix 205
Good to know 205
Approvals/direcves 205
Operang modes of the motor 206
Motor control types 207
Switching frequencies 209
Enclosures 210
Glossary210
Contents
8

About this document
The informaon in this document represents the following version:
Product Hardware data version Date
i550 V0013 2019-04-03
Document descripon
This document is aimed at all persons who want to project inverters with the described
products.
This documentaon assists you with the conguraon and selecon of your product. It also
contains informaon on preparaons for mechanical and electrical installaon, on product
expansions, and on accessories.
Further documents
For certain tasks, informaon is available in other forms.
Form Contents/topics
Engineering Tools For commissioning
AKB arcles Applicaon Knowledge Base with addional technical informaon for users
CAD data Exports in dierent formats
EPLAN macros Project planning, documentaon and management of projects for P8.
•Data reference via Lenze or EPLAN data portal
More informaon
For certain tasks, more informaon is available in addional documents.
Document Contents/topics
Commissioning document Seng and parameterising the inverters
Mounng Instrucons Basic informaon for the mechanical and electrical installaon
•Is supplied with each component.
"Funconal safety" conguraon document Informaon on this (oponal) funcon
Informaon and tools with regard to the Lenze products can be found on the
Internet: hp://www.lenze.com à Download
About this document
Document descripon
Further documents
9

Notaons and convenons
This document uses the following convenons to disnguish dierent types of informaon:
Numeric notaon
Decimal separator Point The decimal point is always used.
Example: 1 234.56
Warning
UL warning UL Are used in English and French.
UR warning UR
Text
Engineering tools » « Soware
Example: »Engineer«, »EASY Starter«
Icons
Page reference ¶Reference to another page with addional informaon
Example: ¶ 16 = see page 16
Documentaon reference ,Reference to another documentaon with addional informaon
Example: , EDKxxx = see documentaon EDKxxx
Layout of the safety instrucons
DANGER!
Indicates an extremely hazardous situaon. Failure to comply with this instrucon will result
in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situaon. Failure to comply with this instrucon may result
in severe irreparable injury and even death.
CAUTION!
Indicates a hazardous situaon. Failure to comply with this instrucon may result in slight to
medium injury.
NOTICE
Indicates a material hazard. Failure to comply with this instrucon may result in material
damage.
About this document
Notaons and convenons
10