Leuze electronic DMU330 Series User manual

Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen Tel. [phone]
[email protected] • www.leuze.com
We reserve the right to make changes • PAL_DMU330_3500_6000_en_50135826.fm
Function largely independent of surface
properties, ideal for detection of liquids,
bulk materials, transparent media, …
Small dead zone at long scanning range
1 analog output 0 … 10V or 4 … 20mA
1 switching output (PNP or NPN)
NO/NC function reversible
NEW – Both outputs can easily be taught
using a button
NEW – Stable plastic design
NEW – Temperature-compensated
scanning range
250 … 3500mm
350 … 6000mm
12 - 30 V
DC
4...20 mA
0...10
V
Accessories:
(available separately)
Mounting systems
Cables with M12 connector
(KD …)
IP 67
IEC 60947...
IEC 60947...
Dimensioned drawing
AActive sensor surface
BTeach-in button
CIndicator diodes
DMU330-3500… DMU330-6000…
Electrical connection
DMU330 Ultrasonic sensors with analog and switching output
DMU330-3500…-M12 - 01
DMU330-6000…-M12 - 01
en 01-2017/02 50135826

DMU330-3500…-M12 - 01 2017/02
DMU330-6000…-M12 - 01
Technical data
Ultrasonic specifications DMU330-3500.3/…-M12 DMU330-6000.3/…-M12
Scanning range 1)
1) At 20°C
250 … 3500mm 2)
2) Target: 200mm x 200mm plate
350 … 6000mm 3)
3) Target: 400mm x 400mm plate
Adjustment range 250 … 3500mm 350 … 6000mm
Ultrasonic frequency 112kHz 75kHz
Typ. opening angle ± 7° ± 9°
Resolution 5mm 6mm
Direction of beam Axial Axial
Reproducibility ± 0.5% 1) 4)
4) From end value
±0.5%
1) 4)
Switching hysteresis 1% 4) 1%
4)
Analog output accuracy 1% 4) 1%
4)
Temperature drift 5)
5) Over the temperature range -20°C … +70°C
Analog output: ≤5%,
Switching output: ≤8%
Analog output: ≤5%,
Switching output: ≤8%
Timing
Switching frequency 2Hz 1Hz
Response time 250ms 500ms
Readiness delay ≤900ms (analog output),
≤500ms (switching output)
≤900ms (analog output),
≤500ms (switching output)
Electrical data
Operating voltage UB 6)
6) For UL applications: use is permitted exclusively in Class 2 circuits according to NEC
12 … 30V DC (incl. ± 5% residual ripple)
Residual ripple ±5% of UB
Open-circuit current ≤50mA
Analog output
Analog output …/…C…
…/…V…
1 analog output 4 … 20mA
1 analog output 0 … 10V
Load resistance Current output: RL≤500Ω,
Voltage output: RL≥2kΩ
Characteristic curve adjustment 1-point teach: teach in button 2 … 7s,
2-point teach: teach in button 7 … 12s,
Characteristic curve inversion: teach in button > 12s
Analog output error signal Distance too small: approx. 3.8mA,
Distance too large: approx. 11V / approx. 21mA
Switching output
Switching output / Function …/4… 1 PNP transistor switching output
OUT 1 (pin 4): NO contact preset
…/2… 1 NPN transistor switching output
OUT 1 (pin 4): NO contact preset
Output current Max. 100mA
Switching range adjustment 1-point teach: teach-in button 2 … 7s,
2-point teach: teach-in button 7 … 12s
Changeover NO/NC Teach-in button > 12s
Indicators
Yellow LED OUT1: object detected
Blue LED Analog OUT: object detected
Yellow/green or blue/green LED flashing Teach-in / teaching error
Green LED Object within the scanning range
Mechanical data
Housing Plastic (PBT)
Active surface Epoxy resin, glass fiber reinforced
Weight 140g / 170g
Ultrasonic transducer Piezoceramic 7)
7) The ceramic material of the ultrasonic transducer contains lead zirconium titanate (PZT)
Connection type M12 connector, 5-pin
Fitting position Any
Environmental data
Ambient temp. (operation/storage) -20° … +70°C/-20° … +70°C
Protective circuit 8)
8) 1=short-circuit and overload protection, 2=polarity reversal protection, 3=wire break and inductive protection
1, 2, 3
VDE protection class III
Degree of protection IP 67
Standards applied EN 60947-5-2
Certifications UL 508, CSA C22.2 No.14-13 6) 9)
9) These proximity switches shall be used with UL Listed Cable assemblies rated 30V, 0.5A min,
in the field installation, or equivalent (categories: CYJV/CYJV7 or PVVA/PVVA7)
Diagrams
DMU330-3500.3/…-M12
DMU330-6000.3/…-M12
Notes
Observe intended use!
This product is not a safety sensor
and is not intended as personnel
protection.
The product may only be put into
operation by competent persons.
Only use the product in accor-
dance with its intended use.
0 1000 2000 3000 4000
y1
y2
-400
-200
0
200
400
-300
-100
100
300
Object distance x [mm]
Width y of the sound cone [mm]
Typ. response behavior (plate 200x200mm)
0 1000 2000 3000 4000
y1
y2
-400
-200
0
200
400
-300
-100
100
300
Object distance x [mm]
Width y of the sound cone [mm]
Typ. response behavior (rod Ø 25mm)
y1
y2
-600
-400
0
200
-200
400
600
0 2000 4000 6000
Object distance x [mm]
Width y of the sound cone [mm]
Typ. response behavior (plate 400x400mm)
y1
y2
-600
-400
0
200
-200
400
600
0 2000 4000 6000
Object distance x [mm]
Width y of the sound cone [mm]
Typ. response behavior (rod Ø 25mm)
Object distance [mm]
Target (fixed):
plate or rod
Sound cone
= f (α,x)
DMU330

Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen Tel. [phone] DMU330-3500…-M12 - 01
[email protected] • www.leuze.com DMU330-6000…-M12 - 01
Part number code
Order guide
The sensors listed here are preferred types; current information at www.leuze.com.
DMU330-3500 . 3 /4VK-M12
Operating principle
HTU Ultrasonic sensor, scanning principle, with background suppression
DMU Ultrasonic sensor, distance measurement
RKU Ultrasonic sensor, retro-reflective ultrasonic sensor
Series
330 330 series, cylindrical short M30 design
Scanning range in mm
3500 250 … 3500
6000 350 … 6000
Equipment
.3 Teach button on the sensor
Pin assignment of connector pin 4 / black cable wire (OUT1)
4PNP output, NO contact preset
PPNP output, NC contact preset
2NPN output, NO contact preset
NNPN output, NC contact preset
Pin assignment of connector pin 2 / white cable wire (Analog OUT/OUT2)
4PNP output, NO contact preset
PPNP output, NC contact preset
2NPN output, NO contact preset
NNPN output, NC contact preset
CAnalog output 4 … 20mA
VAnalog output 0 … 10V
Pin assignment of connector pin 5 / gray cable wire (Sync / MUX)
KSynchronization/multiplex input
Connection technology
M12 M12 connector, 5-pin
Designation Part no.
Scanning range / switching output / analog output / teach-in
250 … 3500mm / PNP / current output 4 … 20mA / teach button DMU330-3500.3/4CK-M12 50136114
250 … 3500mm / PNP / voltage output 0 … 10V / teach button DMU330-3500.3/4VK-M12 50136112
250 … 3500mm / NPN / current output 4 … 20mA / teach button DMU330-3500.3/2CK-M12 50136115
250 … 3500mm / NPN / voltage output 0 … 10V / teach button DMU330-3500.3/2VK-M12 50136113
350 … 6000mm / PNP / current output 4 … 20mA / teach button DMU330-6000.3/4CK-M12 50136117
DMU330 Ultrasonic sensors with analog and switching output

DMU330-3500…-M12 - 01 2017/02
DMU330-6000…-M12 - 01
Device functions and indicators – switching output
The sensor has a button for setting switching output OUT1 and analog output Analog OUT. Use the teach button to perform the
1-point teach, the 2-point window-teach and to changeover the switching function (NO contact/NC contact). Device status and switching
states for OUT1 are indicated as follows by means of a yellow LED:
Switching output OUT1
Note!
The switching behavior is not defined in the dead zone.
Switching behavior with 2-point window-teach as a function of the switching function
1-point teach (1 switching point)
Switching behavior NO contact Switching behavior NC contact
2-point window-teach (2 switching points)
Switching behavior NO contact Switching behavior NC contact
Switching function
configured as
First taught object
distance
Second taught object
distance Output switching behavior
NO (normally open)
Close Far
Far Close
NC (normally closed)
Close Far
Far Close
Dead zone
Sensor
OUT1 active
Yellow LED ON
Green LED OFF
OUT1 not active
Yellow LED OFF
Green LED ON
Distance
Hysteresis
Switching point
Scanning range
OUT1 not active
Yellow LED OFF
Green LED OFF
OUT1 not active
Yellow LED OFF
Green LED OFF
Dead zone
Sensor
OUT1 not active
Yellow LED OFF
Green LED ON
OUT1 active
Yellow LED ON
Green LED OFF
Distance
Hysteresis
Switching point
Scanning range
OUT1 active
Yellow LED ON
Green LED OFF
OUT1 active
Yellow LED ON
Green LED OFF
Dead zone
Sensor
OUT1 active
Yellow LED ON
Green LED OFF
OUT1 not active
Yellow LED OFF
Green LED ON
Distance
Hysteresis
Scanning range
OUT1 not active
Yellow LED OFF
Green LED OFF
OUT1 not active
Yellow LED OFF
Green LED OFF
Hysteresis
OUT1 not active
Yellow LED OFF
Green LED ON
Switching point 1 Switching
point 2
Dead zone
Sensor
OUT1 active
Yellow LED ON
Green LED OFF
OUT1 not active
Yellow LED OFF
Green LED ON
Distance
Hysteresis
Scanning range
OUT1 active
Yellow LED ON
Green LED OFF
OUT1 active
Yellow LED ON
Green LED OFF
Hysteresis
Switching point 1 Switching
point 2
OUT1 active
Yellow LED ON
Green LED OFF
DMU330

Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen Tel. [phone] DMU330-3500…-M12 - 01
[email protected] • www.leuze.com DMU330-6000…-M12 - 01
Adjusting the switching points via the teach button
The switching point of the sensor is set to 3500 mm or 6000mm (static 1-point teach) on delivery.
By means of a simple operating procedure, the switching point for the output OUT1 can be individually taught to an arbitrary distance
within the scanning range with 1-point teach (static) or 2-point window-teach (static).
Moreover, the output function can be switched from NO contact (NO - normally open) to NC contact (NC - normally closed).
Selecting the output that is to be taught: OUT1 or Analog OUT
1.Press the teach button for ≥2sto activate teach mode. The yellow LED (OUT 1) flashes at 1Hz.
While in this state, output OUT 1 can be taught.
2.To teach output Analog OUT, briefly press the teach button again. The blue LED (Analog OUT) now flashes at 1Hz.
While in this state, output Analog OUT can be taught.
3.Briefly press the teach button again to toggle between outputs OUT 1 and Analog OUT in this state. The flashing LED indicates
which output is ready for teaching:
yellow LED flashing = OUT 1 ready for teaching,
blue LED flashing = Analog OUT ready for teaching.
Teaching output OUT 1
First activate the previously described teach mode for output OUT 1.
1-point teach (static) 2-point window-teach (static) 1)
1) See table "Switching behavior with 2-point window-teach as a function of the switching function"
1. Place object at desired switching distance. 1. First, place object at desired switching distance for switching point 1.
2. To adjust the output OUT1, press the teach button for 2…7suntil the
yellow LED flashes at 3Hz.
2. To adjust the output OUT1, press the teach button for 7…12suntil the
yellow and green LEDs flash alternately at 3Hz.
3. Release the teach button to complete the teach event.
The current object distance has been taught as the new switching point.
3. Release the button. The sensor remains in teach mode and the LEDs
continue to flash.
4. Error-free teach: LED states and switching behavior according to the dia-
gram shown above.
Faulty teach (object may be too close or too far away – please note scan-
ning range):
green and yellow LEDs flash at 8Hz until an error-free teach event is
performed.
The affected output is inactive as long as there is a teaching error.
4. Then, place the object at the desired switching distance for switching
point 2.
Note:Theminimum distance between the switching points is as follows:
scanning range of 3500mm:350mm
scanning range of 6000mm:600mm
5. Briefly press the teach button again to complete the teach event.
The switching window was taught in.
6. Error-free teach: LED states and switching behavior according to the
diagram shown above.
Faulty teach (object may be too close or too far away – please note scan-
ning range):
green and yellow LEDs flash at 8Hz until an error-free teach event is
performed.
DMU330 Ultrasonic sensors with analog and switching output

DMU330-3500…-M12 - 01 2017/02
DMU330-6000…-M12 - 01
Adjusting the switching function (NC/NO) via the teach button
The switching function of the sensor is preset as follows on delivery:
OUT 1: NO contact
The output function can be switched from NO contact (NO - normally open) to NC contact (NC - normally closed) and vice versa. If the
switching function is changed, the switching output is changed to the opposite state (toggled).
First activate the previously described teach mode for output OUT 1.
Changeover of the switching function
1. To change the switching function of output OUT 1, press the teach button for longer than 12s.
The current state of output OUT 1 is frozen during the adjustment process.
2. The green and yellow LEDs flash alternately at 3Hz.
If the yellow LED is ON afterwards, output OUT 1 functions as a normally open contact (NO).
If the yellow LED is OFF afterwards, output OUT 1 functions as a normally closed contact (NC).
DMU330

Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen Tel. [phone] DMU330-3500…-M12 - 01
[email protected] • www.leuze.com DMU330-6000…-M12 - 01
Device functions – analog output
In measurement operation, the blue LED displays the behavior of analog output Analog OUT.
Analog output Analog OUT
Note!
When setting the analog output (teach) via the teach button, one rising characteristic curve is always taught; with
2-point teach, independent of the selected object distances near/far. The characteristic output curve can be inverted,
however.
Adjusting the analog output via the teach button
On delivery, the characteristic output curve of the sensor is set as a rising characteristic curve with spread over the entire scanning range:
4 … 20mA or 0 … 10V corresponds to an object distance of 250 … 3500mm or 350 … 6000mm, respectively.
The analog output can be set by means of 1-point teach or 2-point teach.
Note!
When setting the analog output (teach) via the teach input, one rising characteristic curve is always taught; with 2-point
teach, independent of the selected object distances near/far. The characteristic output curve can be inverted, however.
Selecting the output that is to be taught: OUT1 or Analog OUT
1.Press the teach button for ≥2sto activate teach mode. The yellow LED (OUT 1) flashes at 1Hz.
While in this state, output OUT 1 can be taught.
2.To teach output Analog OUT, briefly press the teach button again. The blue LED (Analog OUT) now flashes at 1Hz.
While in this state, output Analog OUT can be taught.
3.Briefly press the teach button again to toggle between outputs OUT 1 and Analog OUT in this state. The flashing LED indicates
which output is ready for teaching:
yellow LED flashing = OUT 1 ready for teaching,
blue LED flashing = Analog OUT ready for teaching.
Rising characteristic curve Falling characteristic curve
Dead zone
Sensor
Error
Approx.
11V
Approx.
21mA
Start point
0V
4mA
Object distance
Remote error:
Object outside of
the measurement range
Error
Approx.
3.8mA
End point
10V
20mA
Measurement range
Close error:
Object outside of
the measurement range
Object within measurement range
Blue LED ON
Dead zone
Sensor
Object distance
Error
Approx.
11V
Approx.
21mA
Error
Approx.
3.8mA
Remote error:
Object outside of
the measurement range
Close error:
Object outside of
the measurement range
Start point
10V
20mA
End point
0V
4mA
Measurement range
Object within measurement range
Blue LED ON
DMU330 Ultrasonic sensors with analog and switching output

DMU330-3500…-M12 - 01 2017/02
DMU330-6000…-M12 - 01
1-point teach of the analog output
First activate the previously described teach mode for output Analog OUT.
By selecting an object distance within the scanning range, the characteristic curve of the analog output can be adjusted.
If an object is located outside of the taught measurement range, an error signal is output. A different analog signal is output here by the
sensor for the errors "distance too close: object outside of the measurement range" and "distance too far: object outside of the
measurement range".
2-point teach of the analog output
First activate the previously described teach mode for output Analog OUT.
By selecting 2 object distances within the scanning range, the characteristic curve of the analog output can be adjusted.
If an object is located outside of the taught measurement range, an error signal is output. A different analog signal is output here by the
sensor for the errors "distance too close: object outside of the measurement range" and "distance too far: object outside of the
measurement range".
Inverting the analog output (falling/rising characteristic curve)
First activate the previously described teach mode for output Analog OUT.
The characteristic curve of the analog output can be inverted, e.g., if a falling characteristic output curve is desired.
1-point teach - rising characteristic curve
1. Place object at desired distance for the end point of the measurement range.
Note:Theminimum object distance for the end of the measurement range is as follows:
scanning range of 3500mm:600mm
scanning range of 6000mm:950mm
2. To adjust analog output Analog OUT, press the teach button for 2…7s
until the blue and green LEDs flash simultaneously at 3Hz.
3. Release the button. The characteristic curve with plot rising from the start of the range (50 mm or 150 mm) to the set object distance was taught in.
4. Error-free teach: LED states acc. to "Technical data" -> "Indicators".
Faulty teach: green and blue LEDs flash at 8Hz until an error-free teach is performed.
2-point teach - rising characteristic curve
1. Position the object at the first desired distance (near or far).
2. To adjust analog output Analog OUT, press the teach button for 7 … 12s until the blue and green LEDs flash alternately at 3Hz.
3. Release the button. The sensor remains in teach mode and the LEDs continue to flash.
4. Then position the object at the second desired distance (far or near).
Note:theminimum object distance between the start and end point of the measurement range
for a scanning range of 3500mm is:350mm
for a scanning range of 6000mm is:600mm
5. Briefly press the teach button again to complete the teach event.
The characteristic curve with rising plot from the near to the far object distance was taught in.
6. Error-free teach: LED states acc. to "Technical data" -> "Indicators".
Faulty teach: green and blue LEDs flash at 8Hz until an error-free teach is performed.
Inverting the characteristic curve
1. To invert the characteristic curve of the analog output Analog OUT, press the teach button for >12suntil the blue and green LEDs flash alternately.
2. Release the button. The characteristic curve plot was inverted.
The blue LED indicates the current setting of the analog output:
ON = rising characteristic curve
OFF = falling characteristic curve
DMU330

Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen Tel. [phone] DMU330-3500…-M12 - 01
[email protected] • www.leuze.com DMU330-6000…-M12 - 01
Synchronization of multiple DMU330 ultrasonic sensors
If adjacent ultrasonic sensors receive the signals of other sensors, so-called crosstalk occurs, which leads to faulty measurement results.
Through temporal synchronization of the adjacent sensors, this can be avoided. Via the Sync/MUX input, the DMU330 ultrasonic
sensors can be synchronized in 2 different ways:
Synchronous operation
In this operating mode the mutual interference of adjacent sensors can be avoided; a minimum mounting distance between the sensors
is to be maintained, however:
Sensors of the same type are wired together in a network according to the following diagram. A synchronization pulse from the control
activates synchronous operation.
The devices work in synchronous operation with a simultaneous transmission pulse. The response time of the individual sensors in
the network corresponds approximately to that of a single sensor.
Synchronous operation wiring schematic
Timing diagram for synchronous operation
Working distance Minimum mounting distance
< 1,500mm 100mm
≥1500mm 50mm
Sensor 2 Sensor 1Sensor n
NOTE
Please make certain that the wiring is performed according to the connection diagram.
The Sync/MUX pin 5 on all sensors in the network must be connected to one output of the
control. Generation of the synchronization signal for all sensors in the network occurs via the
control.
+5VDC synchronization pulse from the control
PLC tsync tsync
tcycle
0 V
+5
V
Scanning range Sync impulse duration tsync Cycle time tcycle
250 … 3500mm 0.5 … 5ms 35ms
350 … 6000mm 0.5 … 1ms 60ms
DMU330 Ultrasonic sensors with analog and switching output

DMU330-3500…-M12 - 01 2017/02
DMU330-6000…-M12 - 01
Multiplex operation
In this operating mode the mutual interference of adjacent sensors can be reliably avoided. For this purpose, each sensor is wired with
a separate output of the control.
The devices operate in multiplex operation with a cyclically time-delayed transmission pulse and are switched to a passive state out-
side of the active phase.
Multiplex operation wiring schematic
Timing diagram for multiplex operation
Resetting to factory settings
The sensor can be reset to the factory setting (1 switching point at 3500mm or 6000mm, rising characteristic curve with spread over the
entire scanning range).
Resetting to factory settings
1. When switching on the supply voltage (during power-on), press the teach button for >5s.
2. Release the button. The green, yellow and blue LEDs flash alternately and very quickly for a brief time.
The sensor was reset to the factory setting:
switching output: 1 switching point at 3500mm or 6000mm (1-point teach, static),
analog output: 4 … 20mA or 0 … 10V corresponds to an object distance of 250 … 3500 mm or 350 … 6000 mm, respectively.
Sensor 2 Sensor 1Sensor n
NOTE
Please make certain that the wiring is performed according to the con-
nection diagram.
The Sync/MUX pin 5 of each sensor must be connected with a
separate output of the control.
The control generates the time-delayed multiplex signals for all
sensors.
+5VDC
MUX pulse from the control
Time-delayed
+5VDC MUX pulse from the
control
Time-delayed
+5VDC MUX pulse from the
control
tresp tresp
tresp tresp
tresp tresp
Sensor 1
Sensor 2
Sensor 3
Scanning range Response time of the switching/analog output tresp
250 … 3500mm 250ms
350 … 6000mm 500ms
DMU330