LG SV-iS5 Series User manual

I
Thank you for purchasing LG Variable Frequency Drives!
SAFETY INSTRUCTIONS
To prevent injury and property damage, follow these
instructions. Incorrect operation due to ignoring instructions
will cause harm ordamage. The seriousness of which is
indicated by the following symbols.
DANGER
WARNING
CAUTION
This symbol indicates the possibility of
death or serious injury
This symbol indicates th
e possibility of
injury or damage to property
This symbol indicates the instant death or
serious injury if you don’t follow instructions
■The meaning of each symbol in this manual and on your equipment is as
follows
.
This is the safety alert symbol.
Read and follow instructions carefully to avoid dangerous situation.
This symbol alerts the user to the presence of “dangerous voltage”
inside the product that might cause harm or electric shock.
■After reading this manual, keep it in the place that the user always can
contact easily.
■This manual should be given to the person who actually uses the products
and isresponsible for their maintenance.
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II
WARNING
nDo not remove the cover while power is applied or the unit is in
operation.
Otherwise, electric shock could occur.
nDo not run the inverter with the front cover removed.
Otherwise, you may get an electric shock due to high voltage terminals or charged
capacitor exposure.
nDo not remove the cover except for periodic inspections or wiring,
even if the input power is not applied.
Otherwise, you may access the charged circuits and get an electric shock.
nWiring and periodic inspections should be performed at least 10
minutes after disconnecting the input power and after checking the
DC link voltage is discharged with a meter (below DC 30V).
Otherwise, you may get an electric shock.
nOperate the switches with dry hands.
Otherwise, you may get an electric shock.
nDo not use the cable when its insulating tube is damaged.
Otherwise, you may get an electric shock.
nDo not subject the cables to scratches, excessive stress, heavy
loads or pinching.
Otherwise, you may get an electric shock.
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III
CAUTION
nInstall the inverter on a non-flammable surface. Do not place
flammable material nearby.
Otherwise, fire could occur.
nDisconnect the input power if the inverter gets damaged.
Otherwise, it could result in a secondary accident and fire.
nDo not touch the inverter while the input power is applied or after
removed. It will remain hot for a couple of minutes.
Otherwise, you may get bodily injuries such as skin-burn or damage.
nDo not apply power to a damaged inverter or to an inverter with
parts missing even if the installation is complete.
Otherwise, electric shock could occur.
nDo not allow lint, paper, wood chips, dust, metallic chips or other
foreign matter into the drive.
Otherwise, fire or accident could occur.
OPERATING PRECAUTIONS
(1) Handling and installation
¨Handle according to the weight of the product.
¨Do not stack the inverter boxes higher than the number recommended.
¨Install according to instructions specified in this manual.
¨Do not open the cover during delivery.
¨Do not place heavy items on the inverter.
¨Check the inverter mounting orientation is correct.
¨Do not drop the inverter, or subject it to impact.
¨Use the ground impedance of 100ohm or less for 200 VClass and 10ohm or less for
400V class.
¨Take protective measures against ESD (Electrostatic Discharge) before touching the
pcb for inspection or installation.
¨Use the inverter under the following environmental conditions:
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IV
Ambient
temp.-10 ~ 40 ℃(non-freezing)
Relative
humidity 90% RH or less (non-condensing)
Storage
temp.-20 ~ 65 ℃
Location Protected from corrosive gas, combustible gas, oil mist
or dust
Altitude,
Vibration Max. 1,000m above sea level, Max. 5.9m/sec2(0.6G) or less
Environment
Atmospheric
pressure 70 ~ 106 kPa
(2) Wiring
¨Do not connect a power factor correction capacitor, surge suppressor, or RFI filter to
the output of the inverter.
¨The connection orientation of the output cables U, V, W to the motor will affect the
direction of rotation of the motor.
¨Incorrect terminal wiring could result in the equipment damage.
¨Reversing the polarity (+/-) of the terminals could damage the inverter.
¨Only authorized personnel familiar with LG inverter should perform wiring and
inspections.
¨Always install the inverter before wiring. Otherwise, you may get an electric shock or
have bodily injury.
(3) Trial run
¨Check all parameters during operation. Changing parameter values might be required
depending on the load.
¨Always apply permissible range of voltage to the each terminal as indicated in this
manual. Otherwise, it could lead to inverter damage.
(4) Operation precautions
¨When the Auto restart function is selected, stay away from the equipment as a motor
will restart suddenly after an alarm stop.
¨The Stop key on the keypad is valid only when the appropriate function setting has
been made. Prepare an emergency stop switch separately.
¨If an alarm reset is made with the reference signal present, a sudden start will occur.
Check that the reference signal is turned off in advance. Otherwise an accident could
occur.
¨Do not modify or alter anything inside the inverter.
¨Motor might not be protected by electronic thermal function of inverter.
¨Do not use a magnetic contactor on the inverter input for frequent starting/stopping of
the inverter.
¨Use a noise filter to reduce the effect of electromagnetic interference. Otherwise
nearby electronic equipment may be affected.
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V
¨In case of input voltage unbalance, install AC reactor. Power Factor capacitors and
generators may become overheated and damaged due to potential high frequency
noise transmitted from inverter.
¨Use an insulation-rectified motor or take measures to suppress the micro surge voltage
when driving 400V class motor with inverter. A micro surge voltage attributable to
wiring constant is generated at motor terminals, and may deteriorate insulation and
damage motor.
¨Before operating unit and prior to user programming, reset user parameters to default
settings.
¨Inverter can easily be set to high-speed operations, Verify capability of motor or
machinery prior to operating unit.
¨Stopping torque is not produced when using the DC-Break function. Install separate
equipment when stopping torque is needed.
(5) Fault prevention precautions
¨Provide a safety backup such as an emergency brake which will prevent the machine
and equipment from hazardous conditions if the inverter fails.
(6) Maintenance, inspection and parts replacement
¨Do not conduct a megger (insulation resistance) test on the control circuit of the
inverter.
¨Refer to Chapter 8for periodic inspection (parts replacement).
(7) Disposal
¨Handle the inverter as an industrial waste when disposing of it.
(8) General instructions
Many of the diagrams and drawings in this instruction manual show the inverter without a circuit
breaker, a cover or partially open. Never run the inverter like this. Always place the cover with
circuit breakers and follow this instruction manual when operating the inverter.
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VI
(9) UL Marking
1. Short Circuit Rating
“Suitable For Use On A Circuit Capable Of Delivering Not More Than Table1 RMS Symmetrical
Amperes, 240V for 240V rated inverters, 480V for 480V rated inverters Volts Maximum,”
Table 1. RMS Symmetrical Amperes for iS5 series.
Model Rating
SV008iS5-2, SV008iS5-4, SV015iS5-2, SV015iS5-4, SV022iS5-2, SV022iS5-4,
SV037iS5-2, SV037iS5-4,SV055iS5-2, SV055iS5-4, SV075iS5-2, SV075iS5-4,
SV110iS5-2, SV110iS5-4, SV150iS5-2, SV150iS5-4,SV185iS5-2, SV185iS5-4,
SV220iS5-2, SV220iS5-4, SV3005iS5-2, SV300iS5-4, SV370iS5-2, SV370iS5-4
5,000A
SV450iS5-2, SV450iS5-4, SV550iS5-2, SV550iS5-4, SV750iS5-4, 10,000A
2. OVERLOAD PROTECTION
IOLT: IOLT(inverter Overload Trip) protection is activated at 150% of the inverter rated current for
1 minute and greater.
OLT : Inverter shuts off its output when inverter output current exceeds its overload trip level for
overload trip time. OLT is selected when FU1-56 is set to “Yes”and activated at 120% of FU1-57
[Motor rated current] for 60 sec set in FU1-58.
3. OVER SPEED PROTECTION
“Not Provided With Overspeed Protection”.
4.Risk of Electric Shock
More than one disconnect switch may be required to de-energize the equipment before servicing.
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１
CONTENTS
SAFETY INSTRUCTIONS I
USER SELECTION GUIDE (IS5 SPECIFICATIONS)...............................................................................3
CHAPTER 1 -INSTALLATION..........................................................................................................6
1.1 Inspection........................................................................................................................................................................6
1.2 Environmental Conditions..........................................................................................................................................6
1.3 Mounting..........................................................................................................................................................................6
1.4 Other Precautions..........................................................................................................................................................7
1.5 Dimensions......................................................................................................................................................................8
1.6 Basic Wiring..................................................................................................................................................................13
1.7 Power Terminals..........................................................................................................................................................14
1.8 ControlTerminals........................................................................................................................................................19
CHAPTER 2 -OPERATION.............................................................................................................23
2.1 Parameter Groups.......................................................................................................................................................23
2.2 LCD Keypad..................................................................................................................................................................24
2.3 7-Segment Keypad......................................................................................................................................................28
2.4 OperationMethod........................................................................................................................................................32
2.5 Operating Example......................................................................................................................................................33
CHAPTER 3 -VARIOUS FUNCTION SETTING & DESCRIPTION......................................................38
3.1 Function Setting...........................................................................................................................................................38
3.2 Operation Example......................................................................................................................................................46
CHAPTER 4 -QUICK-START PROCEDURES .................................................................................51
4.1 Operating using keypad.............................................................................................................................................52
4.2 Operation using Control Terminals........................................................................................................................53
4.3 Operation using Keypad and Control Terminals................................................................................................54
CHAPTER 5 -PARAMETER LIST...................................................................................................56
5.1 Drive Group [DRV].......................................................................................................................................................56
5.2 Function 1 Group [FU1]..............................................................................................................................................58
5.3 Function 2 Group [FU2]..............................................................................................................................................60
5.4 Input/OutputGroup [I/O]............................................................................................................................................64
5.5 External Group [EXT]..................................................................................................................................................70
5.6 Communication Group [COM]..................................................................................................................................74
5.7 ApplicationGroup[APP]...........................................................................................................................................75
5.8 Sub-BoardSelectionGuideAccordingToFunction.........................................................................................77
CHAPTER 6 -PARAMETER DESCRIPTION....................................................................................79
6.1 Drive group [DRV]........................................................................................................................................................79
6.2 Function 1 Group [FU1]..............................................................................................................................................87
6.3 Function 2 Group [FU2]..............................................................................................................................................99
6.4 Input/Output Group [I/O]..........................................................................................................................................118
6.5 External Group [EXT]................................................................................................................................................136
6.6 ApplicationGroup[APP].........................................................................................................................................145
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２
CHAPTER 7 -OPTIONS................................................................................................................153
7.1 Sub-A board................................................................................................................................................................155
7.2 Sub-B Board...............................................................................................................................................................157
7.3 Sub-C Board (Isolated)............................................................................................................................................161
7.4 Communication option boards..............................................................................................................................163
7.5 Keypad.........................................................................................................................................................................165
7.6 DB Resistors..............................................................................................................................................................167
7.7 DB (Dynamic Brake) Unit........................................................................................................................................175
CHAPTER 8 -TROUBLESHOOTING & MAINTENANCE .................................................................181
8.1 Fault Display...............................................................................................................................................................181
8.2 Fault Remedy.............................................................................................................................................................183
8.3 Troubleshooting........................................................................................................................................................185
8.4 How to Check Power Components......................................................................................................................186
8.5 Maintenance...............................................................................................................................................................187
8.6 Daily and Periodic Inspection Items....................................................................................................................188
APPENDIX A -FUNCTIONS BASED ON USE.....................................................................................189
APPENDIX B -PARAMETERS BASED ON APPLICATION .................................................................190
APPENDIX C-PERIPHERAL DEVICES..............................................................................................192
DECLARATION OF CONFORMITY....................................................................................................194
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3
USER SELECTION GUIDE(iS5 SPECIFICATIONS)
230V Class (1 ~ 30HP)
Model Number
(SV xxx iS5 -2) 008 015 022 037 055 075 110 150 185 220
HP 12357.5 10 15 20 25 30Motor
Rating1kW 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22
Capacity 2[kVA] 1.9 3.0 4.5 6.1 9.1 12.2 17.5 22.928.233.5
FLA [A] 5812 16 24 32 46 60 74 88
Frequency 0 ~ 400 Hz(Sensorless Vector Control: 0 ~ 300Hz, Sensored Vector Control: 0 ~ 120 Hz)
Output
Ratings Voltage 200 ~ 230 V 3
Voltage 3Phase, 200 ~ 230 V (±10 %)Input
Ratings Frequency 50 ~ 60 Hz (±5 %)
Braking Circuit On Board On Board Optional
(DB Resistor) Optional (DB Resistor)
Max. Braking
Torque 100% 100% 100%
Max. Continuous
Baking Time 5 seconds 5seconds 15 seconds
Dynamic
Braking4
Max. Duty 3 % ED 2 % ED
20%,
Continuous
10 % ED
Weight [kg] 4.74.74.8 4.9 7.77.7 13.914.420 20
230V Class (40 ~ 75HP)
Model Number
(SV xxx iS5 -2) 300 370 450 550
HP 40 50 60 75Motor
Rating1kW 30 37 45 55
Capacity2[kVA] 46 55 68 84
FLA [A] 122 146 180 220
Frequency 0 ~ 400 Hz(Sensorless Vector Control: 0 ~ 300Hz, Sensored Vector Control: 0 ~ 120 Hz)
Output
Ratings Voltage 200 ~ 230 V 3
Voltage 3Phase, 200 ~ 230 V (±10 %)Input
Ratings Frequency 50 ~ 60 Hz (±5 %)
Braking Circuit Optional (Braking Unit, Resistor)
Max. Braking
Torque
Max. Continuous
Baking Time
Dynamic
Braking4
Max. Duty
20%, Continuous
Weight [kg] 42 42 61 61
1Indicates the maximum applicable capacity when using a 4-Pole LG motor.
2Rated capacity (v3*V*I) is based on 220V for 200V class and 440V for 400V class.
3Maximum output voltage will not be greater than the input voltage. Output voltage less than the input voltage may be programmed.
41~5 HP inverters have internal braking resistors as standard. 7.5~100 HP inverters utilize optional braking resistors.
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4
460/480 V Class (1 ~ 30HP)
Model Number
(SV xxx iS5 -4) 008 015 022 037 055 075 110 150 185 220
HP 12357.5 10 15 20 25 30Motor
Rating1kW 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22
Capacity2[kVA] 1.9 3.0 4.5 6.1 9.1 12.2 18.3 22.929.7 34.3
FLA [A] 2.5 46812 16 24 30 39 45
Frequency 0 ~ 400 Hz(Sensorless Vector Control: 0 ~ 300Hz, Sensored Vector Control: 0 ~ 120 Hz)
Output
Ratings Voltage 380 ~ 460 V, 380 ~ 480 V 3
Voltage 3Phase, 380 ~ 460 V (±10 %), 380 ~ 480 V (±10 %)(Special type available from ‘2004) 5Input
Ratings Frequency 50 ~ 60 Hz (±5 %)
Braking Circuit On Board On Board Optional
(DB Resistor)
Optional (DB Resistor)
Max. Braking
Torque 100% 100% 100%
Max. Continuous
Baking Time 5 seconds 5 seconds 15 seconds
Dynamic
Braking4
Max. Duty 3 % ED 2 % ED
20%
Continuous
10 % ED
Weight [kg] 4.7 4.7 4.8 4.9 7.7 7.7
13.9 14.4 20 20
460/480 V Class (40~100HP)
Model Number
(SV xxx iS5 -4) 300 370 450 550 750
HP 40 50 60 75 100Motor
Rating1kW 30 37 45 55 75
Capacity2[kVA] 45 56 68 82 100
FLA [A] 61 75 91 110 152
Frequency 0 ~ 400 Hz(Sensorless Vector Control: 0 ~ 300Hz, Sensored Vector Control: 0 ~ 120 Hz)
Output
Ratings Voltage 380 ~ 460 V, 380 ~ 480 V 3
Voltage 3Phase, 380 ~ 460 V (±10 %), 380 ~ 480 V(±10 %)(Special type available from ‘2004) 6Input
Ratings Frequency 50 ~ 60 Hz (±5 %)
Braking Circuit Optional (Braking Unit, Resistor)
Max. Braking
Torque
Max. Continuous
Baking Time
Dynamic
Braking4
Max. Duty
20%, Continuous
Weight [kg] 45 45 63 63 68
5When applying input voltage of 507~528 V range, derate the load 10%. For example, when applying 507 V to 5.5kW inverters (rated
current 12A), the max. rated output current would be 10.8A, calculated by multiplying 12A by 0.9 (90%).
6Same as above.
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5
Control Method V/F Control, Sensorless Vector Control, Sensored Vector Control (Velocity, Torque) Selectable
Frequency Setting
Resolution Digital Reference: 0.01 Hz (Below 100 Hz), 0.1 Hz (Over 100 Hz) Analog Reference: 0.03 Hz / 60 Hz
Frequency Accuracy Digital: 0.01 % of Max.Output Frequency
Analog: 0.1 % of Max. Output Frequency
V/F Ratio Linear, SquaredPattern,User V/F
Overload Capacity 150 %of Rated Current for 1 Min.,200% of Rated Current for 0.5 sec. (Characteristic is
Inversely Proportional to Time)
CONTROL
Torque Boost Manual Torque Boost(0 ~ 15 %), Auto Torque Boost
Operation Method Key / Terminal/ Communication Operation
Frequency Setting Analog: 0 ~ 10V / 4 ~ 20mA /Additional port for Sub-Board (0 ~ 10V)
Digital: Keypad
Start Signal Forward, Reverse
Multi-Step Up to 8 Speeds can be Set(Use Multi-Function Terminal)
Multi Step Accel/Decel
Time 0 ~ 6,000 sec, Up to 4 Types can be Set and Selected for Each Setting (Use Multi-Function Terminal). Accel/Decel Pattern: Linear, U-Curve, S-Curve
Emergency Stop Interrupts the Output of Inverter
Jog Jog Operation
Auto Operation Operates from Internal Sequence bySetting Multi-Function Terminal(5 Way * 8 Step)
Input Signal
Fault Reset Trip Status is Removed when Protection Function is Active
Operating Status Frequency Detection Level, Overload Alarm, Stalling, Over Voltage, Under Voltage, Inverter
Overheating, Running, Stop, Constant Speed, Inverter By-Pass, Speed Searching, Auto-
Operation Step, Auto-Operation Sequence
Fault Output Contact Output(30A, 30C, 30B) –AC250V 1A, DC30V 1A
Output Signal
Indicator Choose 1 from Output Frequency, Output Current, Output Voltage, DC Voltage, Output Torque
(Output Voltage: 0 ~ 10V)
OPERATION
Operation Function DC Braking, Frequency Limit, Frequency Jump, Second Function, Slip Compensation, Reverse
Rotation Prevention, Auto Restart, Inverter By-Pass, Auto-Tuning, PID Control
Inverter Trip Over Voltage,Under Voltage,Over Current,Fuse Open,Ground Fault,Inverter Overheating,
Motor Overheating, Output Phase Open, Overload Protection, External Fault 1, 2,
Communication Error, Lossof Speed Command, Hardware Fault, Option Fault, Overspeed,
M/C Fail etc.
Inverter Alarm Stall Prevention, Overload Alarm, Temperature Sensor Fault
Protection
Momentary Power Loss Auto Restartfunction activated when FU2-21 [Restart after fault reset] set to 1 (Yes)
Operation
Information Output Frequency, Output Current, Output Voltage, Frequency Value Setting, Operating Speed, DC Voltage, Output Torque
Display
Keypad
Trip Information Indicates a Fault when the Protection Function activates, Retains Up to 5 Faults
Ambient Temperature -10 °C~ 40 °C(14 °F ~ 104 °F), CE Certification: 41 °F ~ 104 °F (5 °C ~ 40 °C)
Storage Temperature -20 °C~ 65 °C(-4 °F ~ 149 °F)
Ambient HumidityLess Than 90 % RH Max.(Non-Condensing), CE Certification: 5 ~85% (Non-Condensing)
Altitude -Vibration Below 1,000mor 3,300ft ·Below 5.9m/sec2(=0.6g)
Environment
Application Site No Corrosive Gas, Combustible Gas, Oil Mist, or Dust
Cooling Method Forced Air Cooling
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6
CHAPTER 1 -INSTALLATION
1.1 Inspection
lInspecttheinverterforany damage that may haveoccurred duringshipping.
lCheckthenameplateon theinverter.Verifytheinverter unitisthecorrect one fortheapplication.The numbering
systemforthe inverterisasshown below.
LG Inverter Motor Capacity Series Name Input Voltage
008: 1 HP 075: 10 HP 2: 200 ~ 230V (±10%) (50/60Hz)
015: 2 HP 110: 15 HP 4: 380 ~ 460V (±10%) (50/60Hz) UL Listed
022: 3 HP 150: 20 HP 4: 380 ~ 480V(±10%) (50/60Hz)
037: 5 HP 185: 25 HP
055: 7.5 HP 220: 30 HP N: Without Keypad
O/E: UL Open/Enclosed Type 1
DB: Built-in DB Unit
1.2 Environmental Conditions
lVerifyambientconditionforthemountinglocation.
-Ambienttemperatureshould notbebelow14ºF(-10ºC)orexceed 104ºF(40ºC).
-Relativehumidityshould belessthan90% (non-condensing).
-Altitude shouldbe below3,300ft(1,000m).
lDonotmount theinverterindirect sunlightandisolate itfromexcessivevibration.
lIftheinverteris going tobeinstalledinan environment withhighprobabilityof penetration ofdust,itmustbe
located insidewatertightelectricalboxes,in ordertogetthe suitableIPdegree.
1.3 Mounting
lTheinvertermust bemountedverticallywith sufficienthorizontaland verticalspacebetweenadjacent equipment
(A=Over100mm, B=Over50mm).However, A= Over 500mm and B= 200mm should be obtained for
inverters with 40Hp and above.
iS5
VARIABLE FREQUENCY DRIVE
Risk of Injury or Electric Shock
Risk of Electric Shock
Risk of Electric Shock
WARNING
EXT
RUN
ESC
SHIFT
FU2FU1DRV
ENT
PROG RESET STOP
LE-200
I/O
B
A
B
A
008
SV
iS5
2
XXX
U
…
(480)
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Chapter 1 –Installation
7
1.4 Other Precautions
lDonotcarrytheinverterby the front cover.
lDo not installthe inverterin a locationwhere excessivevibrationispresent.Becautiouswhen installing on
pressesormoving equipment.
lThelifespanoftheinverterisgreatly affectedbythe ambient temperature. Install inalocationwheretemperature
are withinpermissiblelimits(- 10 ~ 40℃).
lTheinverteroperates athigh-temperatures-installon anon-combustiblesurface.
lDonotinstall theinverterinhigh-temperature orhigh-humiditylocations.
lDonotinstalltheinverterin a locationwhereoilmist,combustiblegas,ordust ispresent.Install the inverter in a
cleanlocationor inanenclosedpanel, freeofforeign substance.
lWheninstallingthe inverterinsideapanel withmultipleinverters oraventilationfan, usecaution.
Ifinstalledincorrectly, theambienttemperaturemayexceedspecifiedlimits.
lInstalltheinverter usingscrewsorbolts to insuretheinverteris firmlyfastened.
Inverter
GOOD (O) BAD (X)
Inverter
Cooling fan
Panel Panel
Inverter
Inverter
[When installing several inverters in a panel]
Ventilating fan
GOOD (O) BAD (X)
[When installing a ventilating fan in a panel]
UL Remark (File number: E124949):
“Only intended for use in an enclosure with maximum surrounding air temperature of 45℃”or
equivalent: Models SV022iS5-2/4, SV037iS5-2/4, SV055iS5-4 (not -2), SV075iS5-4(not -2),
SV110iS5
-
2/4
,
SV150iS5
-
2/4
, SV185iS5
-
2/4
and SV220iS5
-
2/4.
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Chapter 1 –Installation
8
1.5 Dimensions
nFrame # 1:1~ 5HP
nFrame # 2:7.5~ 10HP
iS5
VARIABLE FREQUENCY DRIVE
Riskof Injuryor ElectricShock
Riskof Electric Shock
Riskof Electric Shock
WARNING
VARIABLE FREQUENCY DRIVE
Riskof Injuryor ElectricShock
Riskof Electric Shock
Riskof Electric Shock
WARNING
ESC
SHIFT
LC-200
iS5
EXT
RUN
ESC
SHIFT
FU2FU1DRV
ENT
PROG RESET STOP
LE-200
I/O
mm (inches)
Frame HP Model Number
W1 W2 H1 H2D1
1SV008iS5-2/4
2SV015iS5-2/4
3SV022iS5-2/4
Frame#1
5SV037iS5-2/4
150
(5.91) 130 (5.12) 284 (11.18) 269 (10.69) 156.5 (6.16)
7.5 SV055iS5-2/4
Frame#2 10 SV075iS5-2/4 200
(7.87) 180 (7.09) 355 (13.98) 340 (13.39) 182.5 (7.19)
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Chapter 1 –Installation
9
nFrame # 3:15~ 20HP
nFrame # 4:25~ 30HP
WARNING
Risk of Injury or Electric Shock
Riskof Electric Shock
Riskof Electric Shock
VARIABLE FREQUENCY DRIVE
iS5
VARIABLE FREQUENCY DRIVE
WARNING
Risk of Injury or Electric Shock
Risk of Electric Shock
Risk of Electric Shock
iS5
ESC
SHIFT
LC-200
I/O
LE-200
STOP
RESET
PROG
ENT
DRV FU1 FU2
SHIFT
ESC
RUN
EXT
mm (inches)
Frame HP Model Number
W1 W2 H1 H2 D1
15 SV110iS5-2/4
Frame#3 20 SV150iS5-2/4 250
(9.84) 230 (9.06) 385 (15.16) 370 (14.57) 201 (7.91)
25 SV185iS5-2/4
Frame#4 30 SV220iS5-2/4 304
(11.97) 284 (11.18) 460 (18.11) 445 (17.52) 234 (9.21)
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Chapter 1 –Installation
10
nFrame # 5: 40~50HP
VARIABLE FREQUENCY DRIVE
STARVERT-iS5
ESC
SHIFT
LC-200
Riskof Electric Shock
Riskof Electric Shock
Risk of Injury or Electric Shock
WARNING
mm (inches)
Frame HP Model Number
W1 W2 H1 H2 D1
40 SV300iS5-2/4
Frame#5 50 SV370iS5-2/4350
(13.78) 270 (10.63) 680 (28.77) 662 (26.06) 311 (12.25)
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Chapter 1 –Installation
11
nFrame # 6: 60~75HP(200V)
STARVERT-iS5
VARIABLE FREQUENCY DRIVE
ESC
SHIFT
LC-200
WARNING
Risk of Injury or Electric Shock
RiskofElectricShock
RiskofElectricShock
mm (inches)
Frame HP Model Number
W1 W2 H1 H2 D1
60 SV450iS5-2
Frame#6 75 SV550iS5-2397
(15.63) 275 (10.83) 780 (30.71) 760.5 (29.94) 330 (12.99)
Morek IT OÜ, Rauna 24, 76506 Saue Harjumaa, Estonia. www.morek.eu Tel. [phone] Fax [phone] [email protected]

Chapter 1 –Installation
12
nFrame # 7: 60~100HP(400V)
mm (inches)
Frame HP Model Number
W1 W2 H1 H2 D1
60 SV450iS5-4
75 SV550iS5-4
Frame#7 100 SV750iS5-4
375
(14.76) 275 (10.83) 780 (30.71) 760.5 (29.94) 330 (12.99)
STARVERT-iS5
LC-200
SHIFT
ESC
VARIABLE FREQUENCY DRIVE
WARNING
Risk of Injury or Electric Shock
Riskof Electric Shock
Riskof Electric Shock
Morek IT OÜ, Rauna 24, 76506 Saue Harjumaa, Estonia. www.morek.eu Tel. [phone] Fax [phone] [email protected]

Chapter 1 –Installation
13
1.6 Basic Wiring
2
30/460V
50/60Hz
U
V
W
G
( )
R
S
T
N
1
DB Unit(Optional)
5
DB Resistor
φ
3
MCCB MC
(Option)
FX
RX
BX
RST
P1
P3
CM
VR
V1
I
5G
+
FM
5G
(N.O.) 30 A
AXA
AX
C
Output Frequency Meter
(0~10V Linear)2
P2
MOTOR
Potentiometer
(1kohm, 1/2W)
Speed signal Input3
Forward Run/Stop
Reverse Run/Stop
Inverter Disable
Fault Reset
Multi
-
function Input 1
Multi
-
function Input 2
Multi
-
function Input 3
Common Terminal
Factory Setting:
‘Speed-L’
‘Speed-M’
‘Speed-H’
Power supply for
speed signal:
+ 12V, 10mA
Speed signal input:
0 ~ 10V
Speed signal input:
4 ~20mA (250ohm)
Common for
VR,V1, I
Fault output relay
less than AC250V, 1A
less than DC30V, 1A
Multi-function output relay1
less than AC250V, 1A
less than DC30V, 1A
Factory setting: ‘Run’
Note) Main Circuit Terminals Control Circuit Terminals.
1. The terminal configuration varies depend on the model number. Please refer to the ‘1.7 Power terminals’.
2. Analog output voltage is adjustable up to 12V.
3. Analog speed command may be set by Voltage, Current or both.
4. The Common Busbar between P1/L1 and P2/L2 must be removed before installing DC Reactor.
5. 1 ~ 10 HP inverters have built-in braking circuit. Braking resistors are only included for 1 ~ 5HP inverters.
15~30HP inverters have built-in DB unit. 15 ~ 100 HP inverters need optional braking unit and resistor.
P2/
L21
P1/
L11
DC Bus Choke (Optional)
4
FM
Dynamic
Braking Unit
(Optional)
P
N
B1
B2
DCBusChoke
DB Resistor
JOG
Jog
Shield
(N.C.) 30 B
30 C
Main Power
Circuit
Control Circuit
Morek IT OÜ, Rauna 24, 76506 Saue Harjumaa, Estonia. www.morek.eu Tel. [phone] Fax [phone] [email protected]

Chapter 1 –Installation
14
1.7 Power Terminals
nType A Configuration: 1 ~ 5 HP (230/460/480V)
RSTGNB1 B2 UVW
nType B Configuration: 7.5 ~ 10 HP (230/460/480V)
RSTGPNB1 B2 UVW
nType C Configuration: 15 ~ 30 HP (230/460/480V)
RSTGP1 P2 NUVW
nType C Configuration: 15 ~ 30 HP (230/460/480V), Built-in DBU model
RSTGP1 B1 B2 UVW
nType D Configuration: 40~ 75 HP (230V), 40 ~ 100 HP (460/480V)
RSTGUVW
P1 P2 N
*Jumpershould beremovedtoconnect aDCreactor
Symbols Functions
R
S
T
ACLineVoltage Input
(3Phase,200 ~230VACor380 ~460/480VAC)
GEarthGround
PPositiveDCBus Terminal
DBUnit(P-P7)ConnectionTerminals
(DB Unit may beadded whenmorebraking duty(Morethan30%ED) isrequired)
P1
P2 ExternalDCReactor (P1-P2)andDBUnit (P2-N)ConnectionTerminals
NNegativeDCBus Terminal
DBUnit(N-N8)ConnectionTerminal
B1
B2 DynamicBrakingResistor (B1-B2)Terminalsfor1-30HPinverters
U
V
W
3PhasePowerOutputTerminalstoMotor
(3Phase,200 ~230VACor380 ~460/480VAC)
“Suitable for use on a circuit capable of delivering not more than 10,000 rms symmetrical amperes,
240 volts maximum for 230V class models and 480 volts maximum for 460V class models.”
7This P terminal is provided on optional Dynamic Braking Unit.
8This N terminal is provided on optional Dynamic Braking Unit.
DB Resistor integrated
Morek IT OÜ, Rauna 24, 76506 Saue Harjumaa, Estonia. www.morek.eu Tel. [phone] Fax [phone] [email protected]