Life Fitness CT9500 Cross-Trainer User manual

CT9500 Cross-Trainer CT95-0000-21
General Assembly
Console Support
and Tray
Upper Arm/Heart
Rate Assembly
Pedal Lever
Assembly Rear Drive Shrouds
w/Decals
Rocker Arm
Covers
Clevis and Front
Frame Covers
Console
Assembly
Crankshaft
Assembly
Anti-Lift Bracket/
Outer Pedal Covers
Final Frame Drive
Linkage Assembly
Rocker Arm
Assembly
Drive Belts/
Alternator
Crank Arm
w/Roller
Battery, Brackets,
and Frame Cover
Service Manual M051-00K61-A078
Operator Manual M051-00K61-A064
Installation Instructions M051-00K61-A045
Hardware Kit AK61-00050-0001
AK40-00045-0002 Medium
Optional: Chest Strap
AK40-00045-0003 Small
AK40-00045-0004 Large
Cables
revised 09 Jun 2008

2
CT9500 Cross-Trainer CT95-0000-21
Drive Belts and Alternator
Drive Belt
0K61-02701-0000
Intermediate Bracket
0K61-02400-0001
A
lternator Pivot Bolt
0017-00101-0964
A
lternator Strap Bolt (2)
0017-00101-0986
Flange Lock Nut
0017-00103-0188
Alternator Strap
w/Insert
0K61-02601-0000
Intermediate
Pulley Bolt
0017-00101-1651
Alternator Belt
0K53-01184-0000
Intermediate Pulley Assembly
A
K61-00061-0000
Lock Nut
0017-00103-0117
A
lternator to PCB Cable
(Not Shown)
AK61-00135-0000
Alternator w/o Flywheel
0017-00009-0841
Alternator w/Flywheel
AK61-00250-0001
Alternator Brushes
0017-00009-0895
Alternator Flywheel
0K61-02500-0001

3
CT9500 Cross-Trainer CT95-0000-21
Console Support Assembly *Optional
Bolt (2)
0017-00101-1645
Flat Washer (2)
0017-00104-0192
Console Support
Assembly
AK61-00500-0012
Mounting Screws (8)
(not shown, for accessory
tray and console)
0017-00101-1253
Accessory Tray Kit
GK63-00002-0004
Main Cable
AK61-00136-0000
Console Support Cap
0K61-01283-0000
Foam Grip (2)
0K61-05008-0000

4
CT9500 Cross-Trainer CT95-0000-21
Console Assembly
Part Nos.
Language Console
Assembly Bezel, Switch, Overlay
Eng/Met AK61-00111-0001 AK61-00113-0001
Ger/Eur AK61-00111-0003 AK61-00113-0003
Spn/Eur AK61-00111-0004 AK61-00113-0004
Jap/Met AK61-00111-0006 AK61-00113-0006
Frn/Eur AK61-00111-0007 AK61-00113-0007
Itl/Eur AK61-00111-0008 AK61-00113-0008
Dut/Eur AK61-00111-0009 AK61-00113-0009
Por/Eur AK61-00111-0010 AK61-00113-0010
Console Board - Upper
A084-92219-A006
Console Case Assembly
AK63-00121-0000
Battery Door
0K63-01029-000
0
Phillips Pan Screws (13)
0017-00101-1650
Bezel/Switch Assembly
AK63-00064-0000
Upper Overlay
Lower Overlay

5
CT9500 Cross-Trainer CT95-0000-21
Crank Arm w/Roller Assembly
Crank Arm w/Collar Kit
GK61-00002-0030
Set Screw
1/4-20x5
0017-00101-0333
Bolt
0017-00101-1606
Locking Nut
0017-00103-0025
Crank Cover
0K61-03100-0000
Crank Arm Collar
0K61-01260-0000
Bolt
0017-00101-1645
Extension Arm
0K61-03004-0000
Set Screw (2)
0017-00101-0314
Roller w/Sleeve
GK61-00002-0027
Square Key
0K53-01122-0000

6
CT9500 Cross-Trainer CT95-0000-21
Crankshaft Assembly AK61-00157-0002
Snap Ring
0017-00100-0152
Pillow Block Bearing
0K53-01181-0000
Crankshaft
w/Plate
0K61-01360-0002
Magnet/Standoff
AK62-00186-0000
Lock Nut (4)
0017-00103-0019
Crank Pulley
0K61-02409-0000
Bolt (4)
0017-00101-1551
Crankshaft Plate
0K61-02302-0001
Flat Washer
0017-00104-0144
Bolt (3)
10-32x6
0017-00101-1282
Pillow Block Bearing
0K53-01181-0000

7
CT9500 Cross-Trainer CT95-0000-21
Final Frame Drive Linkage Assembly
Wave Spring
0017-00009-1084
Spherical End Sleeve
0K61-01066-0000
Spherical Washer
0017-00009-1085
Washer
0017-00104-0044
Lock Nut
0017-00103-0286
Crank End Sleeve
0K61-01261-0000
Allen Head Bolt
0017-00101-1645
Tie Rod Kit
GK61-00002-0020
Washer
0017-00104-0164
Extension Arm
0K61-03004-0000
Washer
0017-00104-0164

8
CT9500 Cross-Trainer CT95-0000-21
Anti-Lift Bracket and Outer Pedal Covers
Left Outer Pedal Cover
AK61-00018-0001
Decal
0K61-01222-0003
Phillips Pan Screw
0017-00101-1242
Allen Head Bolt
0017-00101-1645
Anti-Lift Bracket
0K61-04114-0000
Right Outer Pedal Cover
AK61-00018-0003
Decal
0K61-01222-0003

9
CT9500 Cross-Trainer CT95-0000-21
Battery, Brackets, and Frame Cover
Battery 6v
0017-00003-0685
Torx Screws (6)
0017-00101-1282
Locking Nut (4)
0017-00103-0025
Flat Washer (4)
0017-00104-0192
Cover
GK61-00002-0019
Spacer (2)
0K61-01055-0001
Hex Bolt (4)
0017-00101-1608
Power Control Assembly
GK61-00002-0045
Resistor Bracket Assembly
GK61-00002-0044
Bolt (5)
0017-00101-1635
Power CB Bracket Assembly
(see following page)

10
CT9500 Cross-Trainer CT95-0000-21
Power CB Bracket Assembly
Bracket: PCB
0K61-01330-0003
Grommet: Plastic; #6 (4)
0017-00042-0821
PCB Assembly: Power Control
B084-92218-D002
6X12PHL PAN AB ST ZN (4)
0017-00101-0823
Reed Sensor, SPDT
118E-00001-0140
Nut 4-40HEXW/SEMSDST ZN (2)
0017-00103-0093
4-40X6PHLPAN MSST ZN(2)
0017-00101-1035
not shown:
Cable Ties: L=3-7/8 (2)
0017-00042-0622
Power CB Bracket Assembly
AK61-00145-0000

11
CT9500 Cross-Trainer CT95-0000-21
Clevis and Front Frame Covers
Clevis Cover Screw (2)
0017-00101-1242
Clevis Cover (2)
AK61-00062-0001
Stabilizer Cap (4)
0K61-01284-0000
Wheel Shaft
0K61-01300-0000
Leg Leveler (4)
AK61-00035-0000
Wheel Cap (2)
0017-00042-1066
Adhesive Tape (4)
0K61-04115-0002
Grommets
0017-00042-0754
Phillips Screw (18)
0017-00101-1242
Front Cover, Right
0K61-06250-0000
Front Cover, Left
0K61-06240-0000
Wheel (2)
0017-00042-0674

12
CT9500 Cross-Trainer CT95-0000-21
Pedal Lever Assembly
Tape, (4 pieces)
0K61-04115-0002
Pedal Kit
GK61-00002-0037
Screw (5)
0017-00101-1242
Inside Cover, Left
0K61-06300-0001
Inside Cover, Right
0K61-06320-0001
Locking Nut (2)
0017-00103-0137
Pedal Lever
Clevis Shaft (2)
0K61-01076-0000
Bolt (2)
0017-00101-164
6
Left Pedal Assembly: GK61-00002-000
5
Right Pedal Assembly: GK61-00002-0006
Push-On Clip (4)
0017-00009-1143
Beveled Washer
0K61-01356-0000
O-Ring
0017-00041-0053
Rocker Seal
0K61-01359-0000

13
CT9500 Cross-Trainer CT95-0000-21
Rocker Arm Covers
Phillips Pan Screw (18)
0017-00101-1242
Front Rocker
Arm Cover
0K61-06340-0002
Rear Rocker
Arm Cover
0K61-06341-0002
Rear Cover
0K61-06351-0002
Front Cover
0K61-06350-0002
Polar Receiver
SK40-00045-0001
Insulator Receiver Tube
0K36-01059-0002
Rear Rocker
Arm Cover
0K61-06341-0002
Front Rocker
Arm Cover
0K61-06340-0002

14
CT9500 Cross-Trainer CT95-0000-21
Rocker Arm Assembly
Flat Washer
0017-00104-0454
Rocker Arm
AK61-00094-0002
Hex Bolt
0017-00101-1635
Shaft Split Collar
0K61-01259-0000

15
CT9500 Cross-Trainer CT95-0000-21
Rear Drive Shrouds w/Decals
Phillips Pan Screw-22
0017-00101-1242
Hex Screw (4)
(1/4-20x8)
0017-00101-1160
Left Rear Cover
w/Decal
GK61-00002-0015
Right Rear Cover
w/Decal
GK61-00002-0016
Plug (2)
0k14-01384-0000

16
CT9500 Cross-Trainer CT95-0000-21
Upper Arm / Heart Rate Assembly
Upper Arm, Right
Assembly
AK61-00099-0001
Upper Arm, Left
Assembly
AK61-00099-0002
Lifepulse Cable
AK61-00051-0000
Flat Washer
0017-00104-0450
Bolt
0017-00101-1645
Electrode Kit
GK20-00002-0004

17
CT9500 Cross-Trainer CT95-0000-21
Cables
Polar Cable
A
K36-00021-0003
Upper to Lower
Console Cable
A
K63-00038-0000
Main Cable
A
K61-00136-0000
HR Sensor Cable
AK61-00052-0002
PCB Cable Assembly
AK61-00135-0000
Reed Switch
118E-00001-0140