Life Fitness Club Series User manual

CLUB SERIES CHEST PRESS
Part # 7233701
RevA. Revision: 2/18/021
ASSEMBLY INSTRUCTIONS

PARTS LIST
KEY PART # DESCRIPTION QTY KEY PART # DESCRIPTION QTY
1 71238xx TOWER 1 6 69264xx SINGLE CHEST SHROUD 1
1A 7124201 CABLE ASSY 1 7 69265xx DOUBLE CHEST SHROUD 1
1B 6714901 GUIDE ROD BUSHING 2 8 68839xx GUIDE ROD SUPPORT 1
1C 3102903 3/8-16 X 2.5 BOLT 2 9 68997xx PRESS ARM 1
1D 3222801 4.5 PULLEY 3 9A 3103101 RUBBER GRIP 2
1E 3102933 3/8-16 X 2 BOLT 1 9B 6606801 SPRING PIN 1
1G 3102514 3/8 FLAT WASHER 2 10 6927001 GUIDE ROD 2
1H 6480301 3/8 SPACER 4 11 3102901 3/8 X 1-1/4” BOLT 2
1I 6866701 3/8 RH WASHER 4 12 3102924 3/8 X 1-3/4” BOLT 1
1J 3102807 3/8 NYLOCK NUT, LOW HT 3 13 3102922 3/8 X 2-3/4” BOLT 4
1K 6866601 CAP, RH-20 BLK 4 14 3102904 3/8 X 3” BOLT 2
1L 6692601 3 X 2 END CAP 4 15 3102905 3/8 X 3-3/4” BOLT 4
2 68950xx CROSS SUPPORT 1 16 3102906 3/8 X 4” BOLT 3
3 71231xx ASSY ADJUSTMENT ARM 1 17 3202407 3/8 X 3-1/4” BUTTON HEAD BOLT 4
3A 3108407 3/8-16 X 2.75 BOLT 2 18 3202406 3/8 X 1-1/4” BUTTON HEAD BOLT 4
3B 6895701 1/2 X 3 X 5.5 PLATE 1 19 3102807 3/8” LOW HEIGHT LOCK NUT 21
3C 3116001 RUBBER BUMPER 1.25 SQ 2 20 3102903 3/8 X 2-1/2” BOLT 2
4 71236xx ASSY BOOM 1 21 3102514 3/8” SAE WASHER 23
4A 6912202 ASSY HINGE 1 22 6866701 3/8” RH WASHER 39
4B 6967402 ASSY SEAT ADJ 1 23 3203501 PILLOW BLOCK 4
4C 6897001 ADJ PLATE 15 POS 1 24 6913801 WEIGHT STACK SELECTOR PIN 1
4D 6897101 ADJ PLATE 1 25 3108001 WEIGHT STACK CUSHION 2
4E 3234301 5/16-18 X 1/2 SCREW 4 26 6866601 RH CAP BLACK 5
4F 3221701 E-RING EXTERNAL 4 27 3222001 1” SHAFT COLLAR 2
4G 6896901 3/8 HINGE PIN 2 28 6714901 GUIDE ROD BUSHING 2
4H 3233401 3/8 X 2.5 BOLT 1 29 3222801 4-1/2” PULLEY 3
4I 3222101 SPRING 1 30 6942301 PLACARD LABEL 1
4J 3114705 5/16-18 NYLOCK NUT 1 31 6942401 LANGUAGE PLACARD LABEL 1
4K 692601 3 X 2 END CAP 3 32 3230701 STARLOCK WASHER 8
4M 3102807 3/8-16 NYLOCK NUT, LOW 1 33 6887202 10 LB. WEIGHT PLATE (STD) 20
4N 3222801 4.5 PULLEY 1 34 6888402 15 LB. WEIGHT PLATE (OPT) 10
4O 3793001 LABEL, PRODUCT WARNING 1 35 68769xx BACK PAD 1
4P 6866601 CAP, RH 20 BLK 2 36 69131xx SEAT PAD 1
4Q 3102905 3/8-16 X 3.75 BOLT 1 37 6957001 WEIGHT STACK LABEL 1
4R 6866701 3/8 RH WASHER 2 38 6923602 HEAD PLATE 1
4S 6925801 LABEL, WARNING KEEP CLEAR 1 39 6866602 RH CAP WHITE 34
5 71240xx CROSS BRACE 1 OR 6866603 RH CAP PLATINUM 34
*For all 5 digit part numbers you need to add the color at the end. **Language placard kit comes with Dutch, French,
For shrouds and weldments please use the following codes: German, Poruguese, Spanish, Japaneese, and
xxxxx07 Denotes Platinum Italian.
xxxxx08 Denotes White
*For upholstery, please use the following codes:
CodeDescription
#02ROYAL BLUE
#03SLATE
#04CRANBERRY
#05NORTHWOODS
#06 SPACE BLUE
#07AMERICAN BEAUTY RED
#08SUEDE
#12 BLACK
#13HUNTER GREEN
#14 REGIMENTAL BLUE
#15GINGERSNAP
#16CONCORD
#17URQUOISE
#18 RASPBERRY
#19CROCUS

4
(4X)
(4X)
(4X)
(4X)
(3X)
(2X)
(3X)
(2X)
(2X)
1B
1
1D
1C
1L
1K
1J
1G
1H
1I
1A
1E

4 3/8"
3 1/2"
4N
4O
4
4K
4M
4S
4R
4Q
4P
(4X)
(2X)
4A
4G
4J
4I
4F
4H

STEP 1:
FIGURE 1
4
0123456
1/2 1/2 1/2 1/2 1/2 1/2
• LOOSELY assemble the CROSS SUPPORT (2) to theTOWER (1) and the BOOMASSEMBLY(4) using eight RH CAPS (39), four
3/8 X 3-3/4” BOLTS (15), eight 3/8” SAE WASHERS (21), eight 3/8” RH WASHERS (22) and four 3/8” LOW HEIGHT LOCK
NUTS (19) as shown in FIGURE 1.
15 3/8 X 3-3/4”
2
21
22
19
26
4
1
39
21
22
4B
4D
4E
1B
4A 4C
1A

• Carefully route the CABLE around the pulleys as shown. Make sure the CABLE is in the grooves of all the pulleys.
STEP 3:
FIGURE 3
5
FIGURE 2
STEP 2:
•Securely tighten all loose frame connections made to this point.
• LOOSELY assemble the CROSS BRACE (5) to the TOWER (1) and the BOOMASSEMBLY (4) using seven RH CAPS (39), four
3/8 X 2-3/4” BOLTS (13), seven 3/8” SAE WASHERS (21), seven 3/8” RH WASHERS (22) and three 3/8” LOW HEIGHT LOCK
NUTS (19) as shown in FIGURE 2.
CABLE
19
13 3/8 X 2-3/4”
4
5
1
21
22
39
1A
1A

6
0123456
1/2 1/2 1/2 1/2 1/2 1/2
• Slide the ARM ADJUSTMENT (3) over the shafts on the BOOM ASSEMBLY (4) as shown in FIGURE 5. (NOTE: Make sure
PILLOW BLOCKS are on the INSIDE of theARM ADJUSTMENT.)
STEP 5:
FIGURE 5
FIGURE 4
• Slide two PILLOW BLOCKS (23) over the shafts on the BOOM ASSEMBLY (4) as shown in FIGURE 4.
STEP 4:
4
23
4
3
18 3/8 X 1-1/4” BUTTON HEAD
• Assemble four 3/8 X 1-1/4” BUTTON HEAD CAP SCREWS (18) and four STARLOCK WASHERS (32) to the the PILLOW
BLOCKS (23) as shown in FIGURE 4
32
1A
3A
3C
3B

7
STEP 6
FIGURE 6
STEP 7:
FIGURE 7
• IMPORTANT! WhenARM ADJUSTMENT (3) is centered and level in the PILLOW BLOCKS (23), tighten the PILLOW BLOCK
set screws.
• SECURELY assemble the PILLOW BLOCKS (23) to the ARM ADJUSTMENT (3) using four previously inserted 3/8 X 1-1/4”
BUTTON HEAD CAP SCREWS (18), four previously inserted STARLOCK WASHERS (32), four 3/8” SAE WASHERS (21),
four RH WASHERS (22), four 3/8” LOW HEIGHT LOCK NUTS (19) and four RH CAPS (39) as shown in FIGURE 6
4
23
• Slide two PILLOW BLOCKS (23) over the shafts on the BOOM ASSEMBLY (4) as shown in FIGURE 7.
18 3/8 X 1-1/4” BUTTON HEAD
3
22
21
19
39
17 3/8 X 3-1/4” BUTTON HEAD
32
• Assemble four 3/8 X 3-1/4” BUTTON HEAD CAP SCREWS (17) and four STARLOCK WASHERS (32) to the the PILLOW
BLOCKS (23) as shown in FIGURE 7

8
0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 8:
FIGURE 8
• IMPORTANT! When the PRESS ARM (9) is centered and level in the PILLOW BLOCKS (23), tighten the PILLOW BLOCK set
screws.
• Pull back the SPRING PIN on the PRESS ARM (9) until the the PRESS ARM (9) lines up with one of the adjustment holes on the
ADJUSTMENTARM (3).
17 3/8 X 3-1/4” BUTTON HEAD
9
3
23
22
21
19
39
• SECURELY assemble the PILLOW BLOCKS (23) to the ARM ADJUSTMENT (3) using four previously inserted 3/8 X 3-1/4”
BUTTON HEAD CAP SCREWS (17), four previously inserted STARLOCK WASHERS (32), four 3/8” SAE WASHERS (21),
four RH WASHERS (22), four 3/8” LOW HEIGHT LOCK NUTS (19) and four RH CAPS (39) as shown in FIGURE 8
1A
9A
9A 9B

9
STEP 9:
FIGURE 9
• SECURELY assemble the SINGLE CHEST SHROUD (6) and one 4-1/2” PULLEY(29) to the ARMADJUSTMENT (3) using one
3/8 X 4” BOLT (16), two 3/8” SAE WASHERS (21), two RH WASHERS (22), one 3/8” LOW HEIGHT LOCK NUT (19), and one
RH CAP (26) and one RH CAP (39) as shown in FIGURE 9
16 3/8 X 4”
3
39
6
22
21
26
• Carefully route the CABLE around the pulley as shown. Make sure the CABLE is in the grooves of all the pulley.
19