Life Fitness CLUB SERIES FLY User manual

CLUB SERIES FLY
Part # 7146301
RevA. Revision:6/19/011
ASSEMBLY INSTRUCTIONS

PARTS LIST
KEY PART # DESCRIPTION QTY KEY PART # DESCRIPTION QTY
1 71464xx TOWER 1 8 70581xx ASSY BOTTOM FRAME 2
1A 7146701 CABLE 1 9 70611xx ASSY 3” X 2” TUBE 1
1B 70857xx GUIDE ROD SPPT 1 10 7068702 HEAD PLATE 1
1C 6714901 GUID ROD BUSHING 2 11 3102901 3/8 X 1-1/4” BOLT 2
1D 3222801 4.5" PULLEY 4 12 3102903 3/8 X 2-1/2” BOLT 2
1E 6480301 3/8 SPACER 4 13 3102922 3/8 X 2-3/4” BOLT 8
1F 3102903 3/8-16 X 2.5 BOLT 2 14 3102904 3/8 X 3” BOLT 6
1G 6866701 3/8 RH WASHER 4 15 3102905 3/8 X 3-3/4” BOLT 2
1H 3102514 3/8 FLAT WASHER 4 16 3102906 3/8 X 4” BOLT 4
1I 3102933 3/8-16 X 2 BOLT 2 17 3202404 3/8 X 3” BUTTON HEAD BOLT 8
1J 3102807 3/8 LOW NYLOCK NUT 4 18 3102807 3/8” LOW HEIGHT LOCK NUT 25
1K 6866603 CAP, RH-20 PLATINUM 4 19 3102514 3/8” SAE WASHER 36
1L 6692601 END CAP 3 X 2 2 20 6866701 3/8” RH WASHER 50
2 71475xx WLDMT, SEAT FRAME 1 21 3203501 PILLOW BLOCK 4
2A 6967402 ASSY SEAT ADJ 1 22 3116001 1-1/4” SQ. RUBBER BUMPER 2
2B 6912202 HINGE 1 23 6971601 WEIGHT STACK LABEL 1
2C 6897001 ADJ PLATE 15 POS 1 24 3108001 WEIGHT STACK CUSHION 2
2D 6897101 ADJ PLATE 1 25 6866601 BLACK RH CAP 4
2E 3234301 SCREW 2 26 68769xx BACK PAD 1
2F 6692601 3 X 2 END CAP 2 27 69300xx ARM PAD 2
2G 3233401 3/8 X 2.5 BOLT 1 28 69131xx SEAT PAD 1
2H 6896901 HINGE PIN 2 29 3222801 4-1/2” PULLEY 1
2I 3222101 SPRING 1 30 3222001 1” SHAFT COLLAR 2
2J 3221701 EXTERNAL E-RING 4 31 6714901 GUIDE ROD BUSHING 2
2K 3114705 5/16-18 NYLOCK NUT 1 32 7064201 PLACARD LABEL ENGLISH 1
2L 6793001 PRODUCT WARNING LABEL 1 33 7064301 LANGUAGE PLACARD LABEL 1
3 70577xx ASSY RIGHT CAM 1 34 6887202 10 LB. WEIGHT PLATE (STD) 15
3A 3104903 FLANGE BEARING 4 35 6888402 15 LB. WEIGHT PLATE (OPT) 10
3B 3108409 3/8-16 X 1 BOLT 4 36 6926601 GUIDE ROD 2
3C 6895701 PLATE 1/2 X 3 X 5.5 2 37 3102924 3/8 X 1-3/4” BOLT 1
3D 6866701 3/8 RH WASHER 4 38 3106301 2” SQ. VINYL CAP 2
3E 3102807 3/8-16 NYLOCK NUT 4 39 6866602 WHITE RH CAP 46
3F 6866601 CAP, RH-20 BLK 4 OR 6866603 PLATINUM RH CAP 46
4 70579xx ASSY LEFT CAM 1 40 3230701 STARLOCK WASHER 8
5 71468xx ASSY RIGHT TOP FRAME 1 41 6861902 TOP COVER SHROUD BLK 1
6 71471xx ASSY LEFT TOP FRAME 1 42 6925202 ASSY REAR FULL SHROUD BLK 1
7 70567xx ASSY PIVOT ARM 2 43 6862007 FRONT SHROUD PLATINUM 1
44 6862102 FRONT SIDE SHROUDS 2
*** 6921602 ASSY FULL FT OPTION SHROUD 1
*For all 5 digit part numbers you need to add the color at the end. **Language placard kit comes with Dutch, French,
For shrouds and weldments please use the following codes: German, Poruguese, Spanish, Japaneese, and
xxxxx07 Denotes Platinum Italian.
xxxxx08 Denotes White
*For upholstery, please use the following codes:

11/16"
59 1/2"
(2X)
(4X)
2
2B 1J
1L
2I
2H
2G
2F
2K

STEP 1:
FIGURE 1
4
0123456
1/2 1/2 1/2 1/2 1/2 1/2
• LOOSELY assemble the two BOTTOM FRAMES (8) to the TOWER (1) using eight RH CAPS (39), four 3/8 X 2-3/4” BOLTS
(13), eight 3/8” SAE WASHERS (19), eight 3/8” RH WASHERS (20) and four 3/8” LOW HEIGHT LOCK NUTS (18) as shown
in FIGURE 1.
1
2
8
3/8 X 2-3/4” 13
19
39
18
20
• LOOSELY assemble the two BOTTOM FRAMES (8) to the SEAT FRAME (2) using four RH CAPS (39), two 3/8 X 4” BOLTS
(16), four 3/8” SAE WASHERS (19), four 3/8” RH WASHERS (20) and two 3/8” LOW HEIGHT LOCK NUTS (18) as shown in
FIGURE 1.
16 3/8 X 4”
1A
2D
2A
2C
2B
2E

5
FIGURE 2
STEP 2:
• LOOSELY assemble the RIGHT TOP FRAME (5) and LEFT TOP FRAME (6) to the TOWER (1) using eight RH CAPS (39),
four 3/8 X 2-3/4” BOLTS (13), eight 3/8” SAE WASHERS (19), eight 3/8” RH WASHERS (20) and four 3/8” LOW HEIGHT
LOCK NUTS (18) as shown in FIGURE 2.
• LOOSELY assemble the RIGHT TOP FRAME (5) and LEFTTOP FRAME (6) to the SEAT FRAME (2) using four RH CAPS
(39), two 3/8 X 4” BOLTS (16), four 3/8” SAE WASHERS (19), four 3/8” RH WASHERS (20) and two 3/8” LOW HEIGHT
LOCK NUTS (18) as shown in FIGURE 2.
13 3/8 X 2-3/4”
3/8 X 4” 16
20
5
18
19
39
2
1
6

0123456
1/2 1/2 1/2 1/2 1/2 1/2
6
FIGURE 3
STEP 3:
3/8 X 3-3/4” 15
39 18 19 20
2
9
• LOOSELYassemble the 3” X 2”TUBE (9) to the SEAT FRAME (2) using two 3/8 X 3-3/4” BOLTS (15), four 3/8” SAE WASHERS
(19), four RH WASHERS (20), two 3/8” LOW HEIGHT LOCK NUTS (18) and four RH CAPS (39) as shown in FIGURE 3.

7
FIGURE 4
STEP 4:
• Slide the RIGHT and LEFT CAM (3 & 4) and four PILLOW BLOCKS (21) over the shafts of the two PIVOTARMS (7) as shown
in FIGURE 4.
21
3
22
4
• Assemble two 1-1/4” SQ. RUBBER BUMPERS (22) to the RIGHT and LEFT CAM (3 & 4) as shown in FIGURE 4.
7
17 3/8 X 3”
BUTTON HEAD
40
• Assemble eight 3/8 X 3” BUTTON HEAD CAP SCREWS (17) and eight STARLOCK WASHERS (40) to the the PILLOW
BLOCKS (21) as shown in FIGURE 4
3C
3E
3A
3B 3F
3D

8
STEP 5:
FIGURE 5
0123456
1/2 1/2 1/2 1/2 1/2 1/2
• LOOSELY assemble the PILLOW BLOCKS (21) to the RIGHT TOP FRAME (5) and 3” X 2” TUBE (9) using four previously
inserted 3/8 X 3” BUTTON HEAD CAP SCREWS (17), four 3/8” SAE WASHERS (19), four RH WASHERS (20), four 3/8”
LOW HEIGHT LOCK NUTS (18) and four RH CAPS (39) as shown in FIGURE 5
17 3/8 X 3”
5
21
6
• LOOSELY assemble the PILLOW BLOCKS (21) to the LEFT TOP FRAME (6) and the 3 X 2” TUBE (9) using four four
previously inserted 3/8 X 3” BUTTON HEAD CAP SCREWS (17), four 3/8” SAE WASHERS (19), four RH WASHERS (20),
four 3/8” LOW HEIGHT LOCK NUTS (18) and four RH CAPS (39) as shown in FIGURE 5.
39
18
19
20
9
1A

9
FIGURE 6
STEP 6:
• Slide the end of the CABLES into the bushing on the RIGHT and LEFT CAM (3 & 4) as shown in FIGURE 6.
3
4
CABLE
21
9