Life Fitness CLUB SERIES FLY User manual

CLUB SERIES FLY
Part # 7146301
RevA. Revision:6/19/011
ASSEMBLY INSTRUCTIONS

PARTS LIST
KEY PART # DESCRIPTION QTY KEY PART # DESCRIPTION QTY
1 71464xx TOWER 1 8 70581xx ASSY BOTTOM FRAME 2
1A 7146701 CABLE 1 9 70611xx ASSY 3” X 2” TUBE 1
1B 70857xx GUIDE ROD SPPT 1 10 7068702 HEAD PLATE 1
1C 6714901 GUID ROD BUSHING 2 11 3102901 3/8 X 1-1/4” BOLT 2
1D 3222801 4.5" PULLEY 4 12 3102903 3/8 X 2-1/2” BOLT 2
1E 6480301 3/8 SPACER 4 13 3102922 3/8 X 2-3/4” BOLT 8
1F 3102903 3/8-16 X 2.5 BOLT 2 14 3102904 3/8 X 3” BOLT 6
1G 6866701 3/8 RH WASHER 4 15 3102905 3/8 X 3-3/4” BOLT 2
1H 3102514 3/8 FLAT WASHER 4 16 3102906 3/8 X 4” BOLT 4
1I 3102933 3/8-16 X 2 BOLT 2 17 3202404 3/8 X 3” BUTTON HEAD BOLT 8
1J 3102807 3/8 LOW NYLOCK NUT 4 18 3102807 3/8” LOW HEIGHT LOCK NUT 25
1K 6866603 CAP, RH-20 PLATINUM 4 19 3102514 3/8” SAE WASHER 36
1L 6692601 END CAP 3 X 2 2 20 6866701 3/8” RH WASHER 50
2 71475xx WLDMT, SEAT FRAME 1 21 3203501 PILLOW BLOCK 4
2A 6967402 ASSY SEAT ADJ 1 22 3116001 1-1/4” SQ. RUBBER BUMPER 2
2B 6912202 HINGE 1 23 6971601 WEIGHT STACK LABEL 1
2C 6897001 ADJ PLATE 15 POS 1 24 3108001 WEIGHT STACK CUSHION 2
2D 6897101 ADJ PLATE 1 25 6866601 BLACK RH CAP 4
2E 3234301 SCREW 2 26 68769xx BACK PAD 1
2F 6692601 3 X 2 END CAP 2 27 69300xx ARM PAD 2
2G 3233401 3/8 X 2.5 BOLT 1 28 69131xx SEAT PAD 1
2H 6896901 HINGE PIN 2 29 3222801 4-1/2” PULLEY 1
2I 3222101 SPRING 1 30 3222001 1” SHAFT COLLAR 2
2J 3221701 EXTERNAL E-RING 4 31 6714901 GUIDE ROD BUSHING 2
2K 3114705 5/16-18 NYLOCK NUT 1 32 7064201 PLACARD LABEL ENGLISH 1
2L 6793001 PRODUCT WARNING LABEL 1 33 7064301 LANGUAGE PLACARD LABEL 1
3 70577xx ASSY RIGHT CAM 1 34 6887202 10 LB. WEIGHT PLATE (STD) 15
3A 3104903 FLANGE BEARING 4 35 6888402 15 LB. WEIGHT PLATE (OPT) 10
3B 3108409 3/8-16 X 1 BOLT 4 36 6926601 GUIDE ROD 2
3C 6895701 PLATE 1/2 X 3 X 5.5 2 37 3102924 3/8 X 1-3/4” BOLT 1
3D 6866701 3/8 RH WASHER 4 38 3106301 2” SQ. VINYL CAP 2
3E 3102807 3/8-16 NYLOCK NUT 4 39 6866602 WHITE RH CAP 46
3F 6866601 CAP, RH-20 BLK 4 OR 6866603 PLATINUM RH CAP 46
4 70579xx ASSY LEFT CAM 1 40 3230701 STARLOCK WASHER 8
5 71468xx ASSY RIGHT TOP FRAME 1 41 6861902 TOP COVER SHROUD BLK 1
6 71471xx ASSY LEFT TOP FRAME 1 42 6925202 ASSY REAR FULL SHROUD BLK 1
7 70567xx ASSY PIVOT ARM 2 43 6862007 FRONT SHROUD PLATINUM 1
44 6862102 FRONT SIDE SHROUDS 2
*** 6921602 ASSY FULL FT OPTION SHROUD 1
*For all 5 digit part numbers you need to add the color at the end. **Language placard kit comes with Dutch, French,
For shrouds and weldments please use the following codes: German, Poruguese, Spanish, Japaneese, and
xxxxx07 Denotes Platinum Italian.
xxxxx08 Denotes White
*For upholstery, please use the following codes:

11/16"
59 1/2"
(2X)
(4X)
2
2B 1J
1L
2I
2H
2G
2F
2K

STEP 1:
FIGURE 1
4
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1/2 1/2 1/2 1/2 1/2 1/2
• LOOSELY assemble the two BOTTOM FRAMES (8) to the TOWER (1) using eight RH CAPS (39), four 3/8 X 2-3/4” BOLTS
(13), eight 3/8” SAE WASHERS (19), eight 3/8” RH WASHERS (20) and four 3/8” LOW HEIGHT LOCK NUTS (18) as shown
in FIGURE 1.
1
2
8
3/8 X 2-3/4” 13
19
39
18
20
• LOOSELY assemble the two BOTTOM FRAMES (8) to the SEAT FRAME (2) using four RH CAPS (39), two 3/8 X 4” BOLTS
(16), four 3/8” SAE WASHERS (19), four 3/8” RH WASHERS (20) and two 3/8” LOW HEIGHT LOCK NUTS (18) as shown in
FIGURE 1.
16 3/8 X 4”
1A
2D
2A
2C
2B
2E

5
FIGURE 2
STEP 2:
• LOOSELY assemble the RIGHT TOP FRAME (5) and LEFT TOP FRAME (6) to the TOWER (1) using eight RH CAPS (39),
four 3/8 X 2-3/4” BOLTS (13), eight 3/8” SAE WASHERS (19), eight 3/8” RH WASHERS (20) and four 3/8” LOW HEIGHT
LOCK NUTS (18) as shown in FIGURE 2.
• LOOSELY assemble the RIGHT TOP FRAME (5) and LEFTTOP FRAME (6) to the SEAT FRAME (2) using four RH CAPS
(39), two 3/8 X 4” BOLTS (16), four 3/8” SAE WASHERS (19), four 3/8” RH WASHERS (20) and two 3/8” LOW HEIGHT
LOCK NUTS (18) as shown in FIGURE 2.
13 3/8 X 2-3/4”
3/8 X 4” 16
20
5
18
19
39
2
1
6

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1/2 1/2 1/2 1/2 1/2 1/2
6
FIGURE 3
STEP 3:
3/8 X 3-3/4” 15
39 18 19 20
2
9
• LOOSELYassemble the 3” X 2”TUBE (9) to the SEAT FRAME (2) using two 3/8 X 3-3/4” BOLTS (15), four 3/8” SAE WASHERS
(19), four RH WASHERS (20), two 3/8” LOW HEIGHT LOCK NUTS (18) and four RH CAPS (39) as shown in FIGURE 3.

7
FIGURE 4
STEP 4:
• Slide the RIGHT and LEFT CAM (3 & 4) and four PILLOW BLOCKS (21) over the shafts of the two PIVOTARMS (7) as shown
in FIGURE 4.
21
3
22
4
• Assemble two 1-1/4” SQ. RUBBER BUMPERS (22) to the RIGHT and LEFT CAM (3 & 4) as shown in FIGURE 4.
7
17 3/8 X 3”
BUTTON HEAD
40
• Assemble eight 3/8 X 3” BUTTON HEAD CAP SCREWS (17) and eight STARLOCK WASHERS (40) to the the PILLOW
BLOCKS (21) as shown in FIGURE 4
3C
3E
3A
3B 3F
3D

8
STEP 5:
FIGURE 5
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1/2 1/2 1/2 1/2 1/2 1/2
• LOOSELY assemble the PILLOW BLOCKS (21) to the RIGHT TOP FRAME (5) and 3” X 2” TUBE (9) using four previously
inserted 3/8 X 3” BUTTON HEAD CAP SCREWS (17), four 3/8” SAE WASHERS (19), four RH WASHERS (20), four 3/8”
LOW HEIGHT LOCK NUTS (18) and four RH CAPS (39) as shown in FIGURE 5
17 3/8 X 3”
5
21
6
• LOOSELY assemble the PILLOW BLOCKS (21) to the LEFT TOP FRAME (6) and the 3 X 2” TUBE (9) using four four
previously inserted 3/8 X 3” BUTTON HEAD CAP SCREWS (17), four 3/8” SAE WASHERS (19), four RH WASHERS (20),
four 3/8” LOW HEIGHT LOCK NUTS (18) and four RH CAPS (39) as shown in FIGURE 5.
39
18
19
20
9
1A

9
FIGURE 6
STEP 6:
• Slide the end of the CABLES into the bushing on the RIGHT and LEFT CAM (3 & 4) as shown in FIGURE 6.
3
4
CABLE
21
9

10
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1/2 1/2 1/2 1/2 1/2 1/2
STEP 7:
FIGURE 7
• Insert the two GUIDE RODS (36) (found in the SHROUD KIT box) into the base of the TOWER (1) as shown in FIGURE 7.
Lubricate the GUIDE RODS (36) with a slicon or teflon spray that is available at most hardware stores.
• Slide two WEIGHT STACK CUSHIONS (24) down over the GUIDE RODS (36). See FIGURE 7.
• Using EXTREME CARE place fifteen 10 LB. WEIGHT PLATES (34) over the GUIDE RODS (36) as shown in FIGURE 7.
(NOTE: If HEAVY WEIGHT OPTION is being used, slide ten 15LB. WEIGHT PLATES (35) over the GUIDE RODS (36)
first, then slide five 10 LB. WEIGHT PLATES (34) over the GUIDE RODS.)
• Carefully Slide the HEAD PLATE (10) down over the GUIDE RODS (36) onto the weight stack as shown in FIGURE 7.
• Slide two GUIDE ROD BUSHINGS (31) over each GUIDE ROD (36).
• Slide two 1” SHAFT COLLARS (30) over each GUIDE ROD (36) as shown in FIGURE 7.
24
34
36
10
30
31
1
35
HEAVYWEIGHTOPTION
34
1A

11
STEP8:
FIGURE 8
• SECURELY assemble the GUIDE ROD SUPPORT (8) to the TOWER (1) using four RH CAPS (39), two 3/8 X 2-1/2” BOLTS
(12), four 3/8” RH WASHERS (20) and two 3/8” LOW HEIGHT LOCK NUTS (18) as shown in FIGURE 8.
• Slide GUIDE ROD BUSHINGS (31) into the tubes on the GUIDE ROD SUPPORT (8), slide 1” SHAFT COLLARS (30) under-
neath the GUIDE ROD BUSHINGS (31) and SECURELY tighten the set screws.
• Insert the WEIGHT STACK PIN on the HEAD PLATE (10) into the WEIGHT STACK (34) as shown in FIGURE 8.
12 3/8 X 2-1/2”
20
39
8
31
TIGHTEN!
18
1
10
30
34

12
ST`````
FIGURE 9
• Peel the backing off the WEIGHT STACK LABELS (23), line up sheet to the right of the selector opening and apply labels to
the WEIGHT PLATES (34), starting with the HEAD PLATE (10) as shown in FIGURE 9.
23
29
10
20
18
25
37
3/8 X 1-3/4”
• SECURELY assemble the 4-1/2” PULLEY (29) to the bracket on the HEAD PLATE (10) using one 3/8 X 1-3/4” BOLT (37), two
BLACK RH CAPS (25), two 3/8” RH WASHERS (20) and one 3/8” LOW HEIGHT LOCK NUTS (18) as shown in FIGURE 9.
(NOTE: To adjust cable tension, disassemble the 4-1/2” PULLEY (29) and loosen both jam nuts under the bracket on
the HEAD PLATE (10). Adjust the bolt accordingly. Retighten jam nuts and reassemble the 4-1/2” PULLEY (29).
• Run the CABLE under and around the 4-1/2” PULLEY (29) as shown in FIGURE 9.
34
10
TIGHTEN!
5
21
7
6
9
21
1
2
• The WEIGHT STACK LABEL sheet (23) includes labels for both lbs. and kgs. for both the standard and optional weight stacks.

• NOTE: In order for the CABLE to track properly one or both of the following adjustments may be needed:
1. Raise or lower the RIGHT AND LEFT TOP FRAMES (5 & 6) before tightening their respective nuts and bolts.
2. Raise or lower the PIVOT ARMS (7) in the PILLOW BLOCKS (21) before tightening the pillow block set screws.
•Afterall frame connections have been tightened and the CABLE tracks properly, proceed to snap
RH CAPS (39) over the RH WASHERS (20) on all tightened connections.
STEP10:
FIGURE 10
8
TIGHTEN!
5
7
6
9
21
1
2
1. Position the RIGHT and LEFT TOP FRAMES (5 & 6) so that the plates are square to the TOWER (1) then SECURELY
tighten the corresponding NUTS and BOLTS.
2. Position the RIGHT and LEFT TOP FRAMES (5 & 6) so that the plates are square to the SEAT FRAME (2) then
SECURELYtighten the corresponding NUTS and BOLTS.
3. SECURELYtighten BOTTOM FRAMES (8) to the TOWER (1) and SEAT FRAME (2).
4. Rotate both the PIVOT ARMS (7) forward so that their bottom corners meet and the PIVOT ARMS (7) are symetrical
to each other. Maintain this position and SECURELY tighten the PILLOW BLOCKS (21) to the 3” X 2” TUBE (9) and
the RIGHT and LEFT TOP FRAMES (5 & 6).
13
• SECURELYTIGHTENALLCONNECTIONS INTHE FOLLOWINGSEQUENCE:

STEP 11:
FIGURE 11
• Assemble two 2” SQ. VINYL CAPS (38) to the PIVOTARMS (7) as shown in FIGURE 11.
14 3/8 X 3”
39
27
7
20
14
STEP 12:
FIGURE 12
• SECURELY assemble the SEAT PAD (28) to the SEAT FRAME (2) using two BLACK RH CAPS (25), two 3/8 X 1-1/4” BOLTS
(11) and two 3/8” RH WASHERS (20) as shown in FIGURE 12.
11 3/8 X 1-1/4”
25
28
2
20
• SECURELYassemble twoARM PADS (27) to the PIVOTARMS (7) using four RH CAPS (39), four 3/8 X 3” BOLTS (14) and four
3/8” RH WASHERS (20) as shown in FIGURE 11.
38
0123456
1/2 1/2 1/2 1/2 1/2 1/2

• SECURELY assemble the BACK PAD (26) to the SEAT FRAME (2) using two RH CAPS (39), two 3/8 X 3” BOLTS (14) and two
3/8” RH WASHERS (20) as shown in FIGURE 13.
STEP 13:
FIGURE 13
15
14 3/8 X 3”
26
2
39
20
• REFERTOSHROUDKITASSEMBLYINSTRUCTIONS.

16
FIGURE 14
STEP14:
• Assemble the PLACARD LABEL (32) or the FOREIGN LANGUAGE PLACARD LABEL (33) to the FRONT SHROUD as shown
in FIGURE 13.
33
32
0123456
1/2 1/2 1/2 1/2 1/2 1/2
41
43 44
42

Clean:
• Upholstery with mild soap and water.
• Guide rods with a cotton cloth.
• Hand grips with mild soap and water.
• Frame damage can be repaired with touch-up paint can be purchased from your LifeFitness customer service representative at
[phone].
Inspect:
• Cables for wear or damage and proper tension (should not exceed 3/4” deflection.) Pay close attention at bends and attachment
points.
• Hardware should be checked for looseness. Tighten as required.
• Frames should be inspected for wear or damage.
• Hand Grips should be checked for wear or damage
Lubricate:
• Lube the Guide Rods. Apply the lubricant to a cotton cloth, then run the cotton cloth up and down the guide rods as needed. Do not
spray lubricant directly on the Guide Rods.
PREVENTATIVE MAINTENANCE TIPS
There is a risk assumed by individuals who use this type of equipment. To minimize risk, please
follow these rules:
2. Do not allow minors or children to play on or around this equipment.
1. Inspect equipment daily. Tighten all loose connections and replace worn parts immediately.
Failure to do so may result in serious injury.
3. Exercise with care to avoid injury.
4. Consult your physician before beginning any exercise program.
17
Thankyou forpurchasing theLifeFitnessCLUBSERIES FLY.If unsureofproperuse ofequipment,call
your local LifeFitness distributor or call the LifeFitness customer service department at [phone].
CAUTION-PLEASE READ
Action DAILY WEEKLY QUARTERLY BI-ANNUALLY AS NEEDED
CLEAN
Upholstery X
Guide Rods X
Hand Grips X
INSPECT
Visual Overall X
Cables X
Hardware X
Frame X
Hand Grips X
LUBRICATE
Guide Rods X
WARRANTY INFORMATION
10YEARS STRUCTURUALFRAME
3 YEARS PILLOWBLOCKS, PULLEYS,WEIGHTPLATESANDGUIDERODS
1 YEAR CABLES
90 DAYS UPHOLSTERY