Life Fitness Cross-Trainer Classic User manual

Classic Cross-trainer CLSXH-0XXX-01
(international only)
Customer Support Services
PARTS MANUALrev 09 Apr 2008

2
CLASSIC CROSS-TRAINER CLSXH-0XXX-01
Contents S/N CLSXH_ _ _ _ _ _ _ _ _
Console Support and Deadshaft Covers............................................................................4
Handlebars and Bullhorns............................................................................................5
Console and Related Components ..................................................................................6
Upper Frame Hardware ..............................................................................................7
Rocker Arms and Pedal Levers ......................................................................................8
Crank Cover and Lower Caps........................................................................................9
Lower Frame Shrouds and Hardware..............................................................................10
Pedal Lever Components............................................................................................11
PCB, Battery, Reed Switch, and Bracket .........................................................................12
Bearing Insert Assembly.............................................................................................13
Crank Arm Pulley Assembly.........................................................................................14
Drive Module ..........................................................................................................15
Drive Module Hardware .............................................................................................16
Cables..................................................................................................................17

3
CLASSIC CROSS-TRAINER CLSXH-0XXX-01
Miscellaneous S/N CLSXH_ _ _ _ _ _ _ _ _
Description Part No.
OPERATION MANUAL (CD) 0KCD-02003-0001
SERVICE MANUAL M051-00K62-A149
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
HARDWARE BAG AK62-00152-0001
ACCESS PANEL ASSEMBLY
CONSISTS OF:
120” COAX CABLE
120” POWER EXTENSION CABLE
BRACKET
F-TYPE PANEL CONNECTOR
#8 PLASTIC GROMMET
AK62-00210-0000
AK32-00020-0002
AK32-00078-0001
0K62-01179-0001
0017-00021-2846
0017-00042-0754
PLUG IN OPTION 120/60 GK62-00002-0018
PLUG IN OPTION 240/50 UK GK62-00002-0019
PLUG IN OPTION 240v AUS GK62-00002-0020
PLUG IN OPTION 230/50 CONT GK62-00002-0021
This treadmill has both Lifepulse sensors and telemetry for reading heart rate.

4
CLASSIC CROSS-TRAINER CLSXH-0XXX-01
Console Support and Dead Shaft Covers S/N CLSXH_ _ _ _ _ _ _ _ _
2-Outside Front
Deadshaft Cover
0K62-01013-0000
2-Outside Rear
Deadshaft Cover
0K62-01012-0000
Right Inside
Deadshaft Cover
0K62-01010-0000
Left Inside
Deadshaft Cover
0K62-01011-0000
2-Front Inside
Deadshaft Cover
0K62-01009-0000
Console Support
MAK62-00123-0000
Console Support Cap
0K62-01030-0000
Console Support
Shroud
0K62-01023-0000
Right
Bullhorn Cover
0K62-01007-0001
Left
Bullhorn Cover
0K62-01008-0001

5
CLASSIC CROSS-TRAINER CLSXH-0XXX-01
Handlebars and Bullhorns S/N CLSXH_ _ _ _ _ _ _ _ _
Right Handlebar
AK62-00086-0000
Right Bullhorn Assembly
AK62-00360-0000
Left Bullhorn Assembly
AK62-00361-0000
HR Sensor Kit
GK20-00002-0005
HR Cable
AK47-00029-0000
( one per bullhorn)
Bullhorn Gasket
0K62-01199-0001
Left Handlebar
AK62-00087-0000
Heart Rate Cable
AK61-00051-0001
(one per handlebar)
HR Sensor Kit
GK20-00002-0005
Medallion Bug
AK58-00245-0000
Bug Adaptor
0K62-01034-0001

6
CLASIC CROSS-TRAINER CLSXH-0XXX-01
Console and Related Components S/N CLSXH_ _ _ _ _ _ _ _ _
Part Nos.
Language Console Overlay/Bezel/Switch
Eng + Met AK62-00329-0001 AK62-00191-0001
Ger/Met AK62-00329-0003 AK62-00191-0003
Spn/Met AK62-00329-0004 AK62-00191-0004
Jap/Met AK62-00329-0006 AK62-00191-0006
Frn/Met AK62-00329-0007 AK62-00191-0007
Ital/Met AK62-00329-0008 AK62-00191-0008
Dut/Met AK62-00329-0009 AK62-00191-0009
Port/Met AK62-00329-0010 AK62-00191-0010
Turk/Met AK62-00329-0014 AK62-00191-0014
Overlay/Bezel/Switch
(see chart below)
Polar PCB
with receiver
AK39-00064-0000 Lower PCB
B084-92222-B000
Upper and Lower
PCB mounting screws
0017-00101-1650
Battery Door
0K62-01026-0000
Polar Cable
AK39-00063-0000
Lower Display Cable
AK63-00038-0000
Programmed PCB
A084-92219-A032
Console Case
with decal
AK62-00142-0000
Console Case Screws
0017-00101-1242

7
CLASSIC CROSS-TRAINER CLSXH-0XXX-01
Upper Frame Hardware S/N CLSXH_ _ _ _ _ _ _ _ _
Handlebar Mounting
Screws
0017-00101-1791
(3 per side)
Bullhorn Screw Kit
(includes 4 screws)
GK62-00002-0042
Bullhorn Cover
Screws
0017-00101-1854
Outside Deadshaft
Cover Screws
0017-00101-1796
(2 per side)
Inside Deadshaft
Cover Screws
0017-00101-1796
(2 per side)
Console Mounting Screws (4)
0017-00101-1796
Console Support
Mounting Screws (6)
0017-00101-1791
Console Support
Shroud Mounting
Screws
0017-00101-1796
not shown:
Accessory Tray
0K62-01022-0000
Mounting Screws (2)
0017-00101-1846

8
CLASSIC CROSS-TRAINER CLSXH-0XXX-01
Rocker Arms and Pedal Levers S/N CLSXH_ _ _ _ _ _ _ _ _
Rocker Arms
AK62-00062-0001
Shaft Collar w/screws
M0K61-01259-0000
Washer
0017-00104-0418
Retaining Ring
0017-00100-0178
Left Pedal Lever Assembly
AK62-00235-0000
Right Pedal
Lever Assembly
AK62-00236-0000
LF Bug
Medallion Assy.
AK58-00245-0000

9
CLASSIC CROSS-TRAINER CLSXH-0XXX-01
Crank Cover and Lower Caps S/N CLSXH_ _ _ _ _ _ _ _ _
Crank Cover
0K61-03100-0002
2 - Mounting screws
0017-00101-1837
Stabilizer Caps
4 - 0K68-01129-0000
Front frame Cap
0K62-01004-0000
Mounting Screws
(Located on front sides of Ladder Frame Cover)
2- 0017-00101-179
5

10
CLASSIC CROSS-TRAINER CLSXH-0XXX-01
Lower Frame Shrouds and Hardware S/N CLSXH_ _ _ _ _ _ _ _ _
Leg Levelers
A
K62-00124-0000 Wheel/Bracket Assy.
AK62-00102-0000
Mounting Screws
( 3 per assy.)
M0017-00101-1789
Foot Pad (4)
0K62-01121-0000
Ladder Frame Cover w/decal
AK62-00106-0001
4 - Mounting screws
0017-00101-1795
Right Link Cover w/decal
AK62-00390-0000
Left Link Cover w/decal
AK62-00391-0000
Mounting screws
( 6 per cover)
0017-00101-1796
Rear Shroud
Assembly
AK62-00223-0000
Mounting screws
(2 per side)
0017-00101-1796
Shroud Panel
0K62-01002-0003
Mounting screws
(2 per side)
0017-00101-1795
Rocker Cover Kit
(includes clip & screw)
GK62-00002-0066
Mounting screw
0017-00101-1796
Right Inside Rocker Cover
0K62-01037-0000
Right Inside Lever Joint Cover
0K62-01039-0000
Outside Pedal Joint Cover
0K62-01035-0000
Mounting screw
0017-00101-1836
Rocker Cover Kit
(includes clip & screw)
GK62-00002-0066
Mounting screw
0017-00101-1796
Left Inside Rocker Cover
0K62-01038-0000
Left Inside Lever Joint Cover
0K62-01040-0000
Outside Pedal Joint Cover
0K62-01035-0000
Mounting Screw
0017-00101-1836

11
CLASSIC CROSS-TRAINER CLSXH-0XXX-01
Pedal Lever Assembly Components S/N CLSXH_ _ _ _ _ _ _ _ _
Left Pedal
0K62-01005-0000
Right Pedal
0K62-01006-0000
Pedal Mounting Hardware
4 - Screw - 0017-00101-1805
4 - Washer-0017-00104-0469 Roller w/bearing
AK62-00196-0001
Shaft Collar
M0K62-01065-0000
Washer
0017-00104-0474
Brass Washer
0K47-01104-0000
Anti-Lift Roller
M0K62-01191-0000
Hex Nut
0017-00103-0333
Right Inside
Pedal Cover
0K62-01015-0000
Left Inside
Pedal Cover
0K62-01016-0000
5 - Mounting screws
0017-00101-1796
Anti-Lift Track
0K62-01208-0000
2 - Screws
0017-00101-1836
Roller Extrusion
AK62-00197-0000
4 - Screws
M0017-00101-1789
Pedal/Rocker Shaft & Bearings
Order Kit GK62-00002-0001
E-Ring
0017-00100-0107
Thrust Washer
0K47-01105-0000
Brass Washer
0K47-01104-0000
Crank Extension
Mounting Bolt
0017-00101-1806
Link Sleeve Kit
GK62-00002-0022
Washer
0017-00104-0164
Nut
0017-00103-0338
Tie Rod Extension
Assembly
AK62-00234-0000
or
Link Hardware Kit
GK62-00002-0015
(see note below)

12
CLASSIC CROSS-TRAINER CLSXH-0XXX-01
PCB, Battery, Reed Switch, and Bracket S/N CLSXH_ _ _ _ _ _ _ _ _
6V Battery
0017-00003-0685
Power Control Board
B084-92218-D002
PCB Mounting screws
0017-00101-1838
PCB, Reed Switch
Battery Bracket
0K62-01233-0000
Grommet (4)
0017-00042-0821
Reed Switch
118E-00001-0140
Battery
Mounting screws
0017-00101-1797 Reed Switch
Mounting screws (2)
0017-00101-1794

13
CLASSIC CROSS-TRAINER CLSXH-0XXX-01
Bearing-Insert Assembly S/N CLSXH_ _ _ _ _ _ _ _ _
1” Bearing
0K62-01221-0000
Bearing Flanges (2)
0K62-01220-0000
Bearing InsertAssembly
AK62-00299-0000
Service Kit
GK62-00002-0044
kit contents:
Crankshaft (1)
Bearings (2)
Bearing Flanges (2 sets)
Nuts (4)
Washers (4)
Service Kit
GK62-000002-0045
kit contents:
Intermediate Shaft (1)
Bearings (2)
Bearing Flanges (2 sets)
Nuts (4)
Washers (4)

14
CLASSIC CROSS-TRAINER CLSXH-0XXX-04
Crank Arm Pulley Assembly S/N CLSXH_ _ _ _ _ _ _ _ _
Crank arm weld
Assembly
MAK62-00205-0000
Magnet-Standoff
Assembly
AK62-00186-0000
Poly-V Crank Pulley
0K61-02409-0000
Magnet Mounting
screw
0017-00101-1835
washer
0017-00104-0144
Retaining Ring
0017-00100-0107
Crank arm
mounting bolt
0017-00101-1860
nut - 0017-00103-0334
Crankshaft Plate
M0K61-02302-0001
Crankshaft Plate
Mounting screws (4)
0017-00101-1834

15
CLASSIC CROSS-TRAINER CLSXH-0XXX-01
Drive Module S/N CLSXH_ _ _ _ _ _ _ _ _
Poly-V Metric
Pulley
0K35-01186-0007
Pulley Set Screws
0017-00101-1833
J8 Flexonic
Belt
0K62-01134-0000
Right Crank Arm
Weld Assembly
MAK62-00204-0000
Alternator-Flywheel
Assembly
AK61-00250-0001
Mando Alternator Brushes
0017-00009-0895
Crankshaft
M0K62-01222-0001
Crank Arm-Pulley
Assembly
See Page 14 for
breakdown
J10 Flexonic Belt
0K62-01135-0000
Intermediate Shaft
M0K62-01223-0000
Resistor Assembly
Includes Power
Control Cable
AK62-00260-0000 Bearing-Insert
Assembly (4)
See Page 13 for
breakdown

16
CLASSIC CROSS-TRAINER CLSXH-0XXX-01
Drive Module Hardware S/N CLSXH_ _ _ _ _ _ _ _ _
Crank Arm
Mounting bolt
0017-00101-1860
nut
0017-00103-0334
Alternator-Flywheel
Assembly
Mounting bolt
0017-00101-0986
Square
Machine Key (2)
M0K53-01122-0000
Alernator-flywheel
mounting bolt
and nut
bolt-0017-00101-1867
nut-0017-00103-0332
Machine Key
0K53-01183-0000
Retaining ring
0017-00100-0107
Poly-V pulley
mounting screw
and washer
0017-00101-1836
0017-00104-0465
Bearing-Insert
mounting screw
and nut
0017-00101-1866
0017-00103-0341
Set Screws
0017-00101-1833

17
CLASSIC CROSS-TRAINER CLSXH-0XXX-01
Cables S/N CLSXH_ _ _ _ _ _ _ _ _
Power Control Board
B084-92218-D002
Upper Console Board
A084-92219-A016
Lower
Console Board
B084-92222-B000
RED
BLUE
YELLOW
GREEN
WHITE
BLACK
BROWN
ORANGE
GREY
RED
BLUE
YELLOW
GREEN
WHITE
BLACK
BROWN
ORANGE
GREY
RED
BLUE
YELLOW
GREEN
WHITE
BLACK
Vce
GND
RED
WHITE
BLACK
P12
19 POS.
UPPER KEYPAD
GND
St4
P7
3POS.
MINI FIT JR. POLAR RECEIVER
P1
24POS. MICROFIT
P5
24POS. MICROFIT
WHITE
BLACK
BLACK
WHITE
4POS. MINI FIT JR.
P4
RT SIGNAL
GND
GND
LT SIGNAL
P9
RJ45
CSAFE
P10
RJ45
CARDIO
TH.
P11
10POS.
BACKGROUND
DEBUG
HOR.
NC
NC
RXD
TXD
Vcardio
CTS
GND
Vsysc
NC
NC
RXD
TXD
Vcardio
CTS
GND
Vsysc
DS
BERR
GND
BKPT
GND
FREEZE
RESET
Dsi
Vcc
Dsc P1
17POS.
LOWER KEYPAD
St5
St6
St4
St6
START
GND
GND
GND
IO
St2
St2
St3
St1
St3
St1
START
GND
MAGNET
REED SWITCH
N.C.
N.C.
COM
3 POS. MINI FIT
P3
GND
Vbat
RPM_REED
P2
12POS.MNL RPM_ALT
VoltR
VoltR
VoltR
Volt
Volt
GND
GND
GND
GND
FIELD
ORANGE
AC TAP
FIELD
EXC FIELD
RTN
GND
Valt
YELLOW
BLK/WHT
BLK
BLK
BLK
POWER RES.
2 x .75 OHM
240W
RED/BLK
RED/BLK
RED/BLK GREEN
GREEN
GREEN
6V
RED
BLK/PURPLE P1
13POS.KK-156
I6
I5
I4
I2
I1
I3 I3
IO
I2
I4
I5
St8
I6
St5
St6
I1
S98
S108
S118
S128
S138
S148
S158
LWR-CNSL
D08
D18
D28
D38
D48
D58
D68
D78
D88
D98
D108
D118
D128
D138
D148
D158
S9
S10
S11
S12
S13
S14
S15
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
S15
Main Cable
A
K62-00093-0000
Power Control Cable
AK62-00092-0000
Console HR
Cable
AK61-00052-0002
Dual HR Cable
AK62-00375-0000
User Arm HR Cables
AK61-00051-0001
Lower Console Cable
AK63-00038-0000
Polar w/latch Conn.Cable
AK39-00063-0000
PolarPCB w/header Cable
A
K39-00064-0000