Lincoln industrial AM 08 User manual

Owner Manual
Operating Instructions and Service Parts List
6.2A-18001-A96
Subject to change without notice
Mobile Lubricators
Model AM 08/14/24
1077a95
SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. [phone] ● Fax: [phone]
Page 1 of 24

Owner Manual
Operating Instructions and Service Parts List
6.2A-18001-A96
Subject to change without notice
If persons who are charged with work with the pump/lubrication
systemdonothaveagoodcommandoftheenglishlanguage,itis
the user’s responsibility to take the necessary action to make the
Owner manual, particularly the Operating Instructions, under-
standable to these persons.
The Owner manual must be read and used by all persons who are
charged with work with the pump/lubrication system, e.g.
• Operation, including adjustment, troubleshooting during ope-
ration, elimination of production waste, maintenance, disposal
of process materials
• Maintenance (inspection, repairs)
•Transport
This Owner manual is intended to familiarize the user with the
pump/lubrication system and to enable him/her to use its va-
rious features.
The Operating Instructions contain important information for safe,
correct and economic operation of the pump/lubrication system.
Their observance will help avoid hazards, reduce repair costs and
downtime, increase the reliability and prolong the service life of
the pump/lubrication system.
These Operating Instructions must be completed to include the
respective national regulations concerning the prevention of acci-
dents and protection of the environment.
TheOwnermanualmustalwaysbeavailableonthesitewherethe
pump/lubrication system is in operation.
Preface
Table of Contents
4 Operating Instructions....................................12
4.1 Commissioning ..................................................12
4.2 Operation ...........................................................13
4.3 Maintenance and Repair.................................... 13
4.4 Troubleshooting..................................................14
4.5 Adjustments .......................................................15
5 Spare Parts Drawing and Spare Parts List...16
6 Appendix ..........................................................19
6.1 Circuit Diagram ..................................................19
6.2 Motor Data Sheet...............................................21
6.3 Pressure Switch.................................................22
6.4 ControlValve......................................................23
Item Page Item Page
1 Safety Instructions ............................................3
2 Description.........................................................5
2.1 General ................................................................5
2.2 Appropriate Use ...................................................5
2.3 TechnicalData .....................................................5
2.4 Structure ..............................................................6
2.5 Electrical Equipment ............................................8
2.6 Mode of Operation ...............................................8
3 Erection and Assembly ....................................9
3.1 Preliminary Mechanical Work ............................12
3.2 Electrical Connection .........................................12
Preface and Table of Contents
SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. [phone] ● Fax: [phone]
Page 2 of 24

Owner Manual
Operating Instructions and Service Parts List
6.2A-18001-A96
Subject to change without notice
1 Safety Notes
Safety Notes
10013a94
10014a94
The Operating Instructions include general instructions which
must be followed when a pump/lubrication unit is installed, ope-
rated or serviced. Therefore, it is absolutely necessary for the
fitter and the specialist/user to read the Operating Instructions
before a unit is installed and commissioned. The Operating In-
structions must always be available on the site where the ma-
chine/system is erected.
All general safety instructions contained in this main chapter on
safety must be observed as well as all special safety instructions
given in other main chapters.
Hazard warnings in the Operating Instructions
The notes referring to safety contained in the Operating Instruc-
tions whose failure to observe may result in personal injury are
marked by the following symbol
Safety symbol acc. to DIN 4844-W9
The symbol
Safety symbol acc. to DIN 4844-W8
warns of an electrical hazard.
If ignoring the safety note might result in machine damages and
malfunction, the word
is added.
Warnings directly fixed to the machine must always be observed
and must be kept in completely legible condition.
CAUTION
Staff Qualification and Training
The staff responsible for operation, maintenance, inspection and
installation must be adequately qualified for these jobs. The user
must properly regulate the field of responsibility and supervision
of the personnel. If the personnel is not in command of the neces-
sary expertise, they must receive appropriate training and instruc-
tions.
If necessary, this can be done by the manufacturer/supplier on
behalf of the machine user. Furthermore, the user must ensure
that the contents of the Operating Instructions are fully under-
stood by the personnel.
Hazards resulting from failure to observe the safety instruc-
tions
Failuretoheed the safety warnings may resultindamageto equip-
ment and the environment and/or personal injury.
Failure to observe the safety notes may result in the loss of all
claims for damage.
As an example, in the following we list some dangers which may
result from failure to observe the warnings:
• failure of machine/system to fulfill important functions
• failure of specified methods for maintenance and repair
• personal injury due to electrical, mechanical and chemical influ-
ences
• danger to the environment due to leakage of harmful materials
Safety-Conscious Working
The safety instructions given in the Operating Instructions, the
prevailing national regulations for the prevention of accidents and
any internal working and shop regulations and accident preventi-
on measures of the user must be observed.
Safety Instructions for the User/Operator
• If warm or cold machine parts may involve hazards, the custo-
mer must protect them against accidental contact.
• Do not remove protection devices for moving parts while the
machine is in operation
• Leakages of harmful materials must be disposed of so as not
to jeopardize neither persons nor the environment. The requi-
rements of the law must be satisfied.
• Danger caused by electrical current must be excluded (for de-
tails refer to the applicable specifications of VDE and the local
power supply companies).
SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. [phone] ● Fax: [phone]
Page 3 of 24

Owner Manual
Operating Instructions and Service Parts List
6.2A-18001-A96
Subject to change without notice
Safety Notes
Safety Instructions for Maintenance, Inspection and Instal-
lation Services
The user must make sure that all maintenance, inspection and
installation work is executed by authorized and qualified experts
who have throroughly read the Operating Instructions.
On no account may work be done on the machine while the ma-
chine is in operation. Follow all instructions for shutting down the
machine as described in the Operating Instructions. Decontami-
nate pumps and pump units delivering harmful materials.
Reassemble all safety and protection devices immediately after
completion of the cleaning procedure.
Disposeofmaterialharmful to the environment in accordance with
the applicable official regulations.
Before putting the pump/lubrication unit into operation, ensure
that all points given in the chapter „Commissioning“ are obser-
ved.
Unauthorized Modification and Spare Parts Production
Alteration and modifications of the machine are only allowed if
approved by the manufacturer. Original spare parts and accesso-
riesauthorizedby the manufacturer ensure safe operation. If other
parts are used, the manufacturer may be released from its liability
for the resulting consequences.
Inadmissible Operating Modes
The operational safety of the supplied product is only granted if
the product is operated according to the instructions given in
chapter 2.2 of the Owner manual. The max. ratings listed in the
Technical Data sheet must never be exceeded.
SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. [phone] ● Fax: [phone]
Page 4 of 24

Owner Manual
Operating Instructions and Service Parts List
6.2A-18001-A96
Subject to change without notice
Description
2.3 Technical Data
Model AM08 AM14 AM24
Lubricant Output 8 dm³/h 14 dm³/h 24 dm³/h
Drive speed 60 rpm 100 rpm 180 rpm
1500 rpm mit
Reduziergetriebe
Operating pressure p max= 400 bar
Connection thread pressure line 3/4" BSPm.
relief line 3/4 „BSPm.
filling line 3/4 „BSPm.
Direction of rotation as desired
of the drive
Reservoir capacity 40 dm³
Lubricant filter filter area 5.1 cm²
grade of filtration 280 µm
Suitable lubricants grease up to NLGI grade 3
Safetyvalve fixed setting: 410 bar,
tamper-proof
Drive motor refer to Motor Data Sheet
Soundlevel < 70 dB (A)
Note: In the case of 60 Hz motors the speed and thus the lubri-
cant output may be less then the theoretical value calculated.
With stiff greases and at low temperatures the effective output
may be less then the theoretical value calculated.
2 Description
2.1 General
This Owner manual only refers to the mobile lubricator in charge
of the series AM 08/14/24. It is intended for the personnel the
assembly, service and maintenance of the units.
If you require more details, please contact us at the following
address:
Abt. Zentraler Kundendienst
Postfach1263
D-69183 Walldorf
Tel [phone]
Fax [phone]
2.2 Appropriate Use
The mobile lubricators model AM 08/14/24 are exclusively used
for dispensing grease to individual lubrication points and for filling
lubrication pumps.
ThemaximumratingsmentionedintheTechnicalData, particular-
ly the max. operating pressure of 400 bar, must never be excee-
ded.
Any other utilisation is not in accordance with the prescribed use
and will result in the loss of all claims for guarantee and damage.
SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. [phone] ● Fax: [phone]
Page 5 of 24
SKF Lubrication Systems Germany GmbH

Owner Manual
Operating Instructions and Service Parts List
6.2A-18001-A96
Subject to change without notice
2.4 Layout
Fig. 2.4.1: Layout of the mobile lubricator
Item Description
1 lubrication pump ZPU08, ZPU14 or ZPU24
2 trolley
3 *control valve ”E”
4 *2-way swivel 90°
5 *high pressure hose
6 electrical control box
7 power supply cable
* not included in our standard delivery program
1042a95
Description
SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. [phone] ● Fax: [phone]
Page 6 of 24

Owner Manual
Operating Instructions and Service Parts List
6.2A-18001-A96
Subject to change without notice
Item Description
7 checkvalve
8 lubricant filter
9 pressure gauge
10 pressure line connection
11 pressure switch
12 filling connection
The detailed pump structure and its equipement are indicated in
the following model designation chart.
The pumps ZPU 08/14/24 consist of the following parts:
Item Description
1 pump housing
2 lubricant reservoir
3 stirring paddle with scraper and fixed paddle
4 high-pressure pump element
5 bearing flange with drive
6 safetyvalve
1026a94
Fig. 2.4.2: Structure of the central lubrication pump
Description
SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. [phone] ● Fax: [phone]
Page 7 of 24

Owner Manual
Operating Instructions and Service Parts List
6.2A-18001-A96
Subject to change without notice
AM08 40 XN 380-415/
420-480V
AM14 40 XN 380-415/
420-480V
AM24 40 XL 500
Model designation chart
The full model designation is mentioned on the nameplate.
Model Designation
Lubricant delivery:
08 = 8 dm³/h
14 = 14 dm³/h
24 = 24 dm³/h
Reservoir capacity:
40 = 40 dm³
Reservoir design:
XN = standard grease reservoir
XL = with low level control
Motor supply voltage:
380-415/
420-480V =Multi range motor 380-415V
50 Hz and 420-480V 60 Hz
500 = 500 V, 50 Hz
other voltages on request
Description
SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. [phone] ● Fax: [phone]
Page 8 of 24

Owner Manual
Operating Instructions and Service Parts List
6.2A-18001-A96
Subject to change without notice
1015a94
1016a94
1020a94
1017a94
1018a94
Description p/no.
hose type ”A”, DN 6, 3000 mm long with
connection 1/4” BSP f. 666-36009-1
hose type ”A”, DN 10, 3000 mm long with
connection 1/2” BSP f. 666-36005-3
hose type “A”, DN 6, 6000 mm long with
connection 1/2” BSP f. 666-36005-6
hose type “A”, DN 6, 10000 mm long with
connection 1/2” BSP f. 666-36005-8
reducing bushing 1/2” male x 1/4” female 222-12521-2
hose type “A”, DN 6, 3000 mm long with
connection 1/4” BSP f. 666-36003-5
The pump is equipped with the following units:
1.Lubricant filter, item 8, page 7
Cleans the lubricant and prevents impu-
rities from entering the pump reservoir
2.Safety valve, item 6
Protects the pump against too high
backpressure. The safety valve is set to
a pressure of 410 bar and is tamper-
proof.
3.Pressure gauge, item 9
Allows visual monitoring of the operating
pressure
4.Electro-hydraulic pressure switch,
item 11,
Switches the pump drive motor off at a
preset pressure (160 to 400 bar)
Optional equipment :
5.Low level control for 40 dm³ reser-
voirs
Via the pivoted paddle and magnetic
switch
Note: Not to be used with greases NLGI
grade 3
6.Control valve with connecting tube
and universal swivel
(refer to data sheet attached to the ap-
pendix)
7.High-pressure hose available in fol-
lowing versions:
Description
SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. [phone] ● Fax: [phone]
Page 9 of 24

Owner Manual
Operating Instructions and Service Parts List
6.2A-18001-A96
Subject to change without notice
2.5 Electrical equipment
Control box Electrical circuit diagram attached
to the appendix
Flanged gearmotor Motor data sheet attached to the ap-
pendix
Pressure switch Technical data sheets attached to the
appendix
Accessories:
Low level control -”-
(via pivoted paddle)
2.6 Mode of Operation
The lubricant is filled by hand into the reservoir (connection, item
12) via the opened cover or by means of a filling pump.
A stirring paddle with scraper and a fixed paddle (item 3) are in-
stalled in the reservoir.The grease is homogenized and purged of
air by the rotation of the stirring paddle. The fixed paddle prevents
the grease from flowing in the direction of rotation of the stirring
paddle. When an electrical low level control is installed, the fixed
paddle is pivoted in a needle bearing.
The pump element (item 4) operates as a piston pump with 2 pi-
stons operating in opposite direction which suck in lubricant alter-
nately and then feed it through the outlet hole to the pressure line.
The outlet channels of the high-pressure pistons are controlled by
a floating valve piston.
The pump element is driven by a hollow shaft with eccentric pin
and roller, by which the rotary movement of the driving shaft is
convertedintotheoscillatingmovementofthepumppistons.With
this kind of drive, the direction of rotation of the pump shaft can be
selected and changed as desired.
The lubricant supplied by the pump element is fed via a check
valve (item 7) and a lubricant filter (item 8) to the pressure line
connection (item 10).
A safety valve (item 6) and a pressure gauge (item 9) are also
supplied with the pressure line connection.
1026a94
Description
SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. [phone] ● Fax: [phone]
Page 10 of 24

Owner Manual
Operating Instructions and Service Parts List
6.2A-18001-A96
Subject to change without notice
The pump element operates as a piston pump with two pistons
operating in opposite direction which suck in lubricant alternately
and feed it through the outlet hole to the pressure line. The outlet
channels of the high-pressure pistons are controlled by a floating
valve piston
The pump element is driven by a hollow shaft with eccentric pin
and roller, by which the rotary movement of the driving shaft is
converted into the oscillating movement of the pump pistons
Description of operation of the high-pressure pump element
1, 2 = delivery piston
3 = control piston (floating)
I = suction borehole for delivery piston 1
II = suction borehole for delivery piston 2
III = outlet borehole (pressure connection)
Fig. 2.6.2 discharge stroke upwards
Delivery piston 1 moves floating piston 3 upward, with the lubri-
cant stored ahead of it (from the preceding suction stroke).
The lubricant is dispensed into the pressure line via the outlet
borehole which is opened now.
A vacuum is generated by delivery piston 2, with the result that,
after borehole II has been opened, lubricant is sucked in.
Fig. 2.6.1 Upper final position
The piston begins to move downward
Fig. 2.6.3 Lower final position
The piston begins to move upward
Fig. 2.6.4 discharge stroke downwards
Delivery piston moves the floating piston upward, with the lubri-
cant stored from the preceding suction stroke.
The lubricant is dispensed into the pressure line.
Delivery piston 1 sucks in lubricant.
1001b94 1002b94
1003b94 1004b94
Description
SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. [phone] ● Fax: [phone]
Page 11 of 24

Owner Manual
Operating Instructions and Service Parts List
6.2A-18001-A96
Subject to change without notice
Erection and Asembly / Operating Instructions
3 Erection and Assembly 4 Operating Instructions
4.1 Commissioning
Filling of the lubricant reservoir
The grease reservoir must be filled with clean lubricant via the
filling connection fitting or via the opened cover.
When filling the reservoir, take care that no
foreign particles or dirt enter the reservoir.
Always refill the reservoir in due time.
Avoid dust in the machine area.
Plug main plug into live socket. Take care
that the voltage is correct and properly
power fused.
Do not bend the cable in an extreme way,
or expose it to a mechanical destruction.
Do not expose the cable to high tempera-
tures or chemicals.
Replace it immediately if it is damaged.
Do not touch the parts within the reser-
voir while the pump is in operation.
Danger due to the stirring paddle.
Switch pump ON and let it run until the
grease emerges from the hydraulic coup-
ler of the control valve without air bubbles
(actuate control valve).
Switch pump OFF on the control box.
The mobile lubricator is ready for operati-
on.
3.1 Preliminary mechanical work
• Connect high-pressure hose to pressure line connection of
pump.
• Connect control valve with universal swivel to the other end of
the high-pressure hose.
3.2 Electrical Connection
All electrical work should be executed
only by qualified personnel.
The electrical units in the control box are
wired and ready for operation.
The electrical connection cable must be
equippedwithaplugwhichmustbeincon-
formity with the available sockets.
Core identification for the plugs: refer to
circuit diagram.
CAUTION
SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. [phone] ● Fax: [phone]
Page 12 of 24

Owner Manual
Operating Instructions and Service Parts List
6.2A-18001-A96
Subject to change without notice
Operating Instructions
4.2 Operation
Move the mobile lubricator on even
surfaces only.
Do not stay in the tilting area of the trol-
ley.
• Plug the main plug into the live socket. The signal lamp for the
control voltage lights .
• Switch pump ON via the switch on the timer.
• The pump begins to operate and builds up pressure.
• The control valve can now be coupled to a lubrication fitting.
• Actuate the valve until the desired lubricant quantity is reached.
• If the valve is not actuated, the pump is switched off automati-
cally (factory setting: 280 bar).
• Proceed on the same way for the other lubrication points.
Never direct the control valve towards
persons or parts of the body!
Never try to deviate or stop the lubricant
which is discharged from the coupler
with the finger!
Avoid any contact with the coupler!
• In the case of longer interruptions of operation, switch the mo-
bile lubricator off via the switch on the timer. Remove the main
plug and reduce the pressure in the high-pressure hose (re-
lieve the compressed grease into the reservoir via the control
valve).
4.3 Maintenance and Repair
Repair work should be executed only by qualified personnel
using original spare parts.
Before undertaking any repair work on the mobile lubricator,
take care of the following:
• Switch mobile lubricator OFF and re-
move main plug.
Danger of injury by the stirring padd-
le.
• Reduce the pump pressure and sy-
stem pressure to 0 (observe the pres-
sure gauge).
For this, relieve the compressed
grease into the reservoir via the con-
trol valve.
Under the condition that the pump only supplies clean lubricant, it
doesnotneedany particular maintenance. The pump element lies
in the grease which is fed and is therefore lubricated automatical-
ly. It is subject to natural wear which depends on the operating
time and adjusted pressure.
Maintenance work:
• Clean the lubricant filter (item 26 - spare parts list) every 100
operating hours. First, remove closure plug item 30. Unscrew
filter insert and clean it. If it is very dirty, replace it.
• Replace the check valve (item 21 - spare parts list) if the filter is
clogged. First, remove closure plug item 22.
To ensure service life the gears of the flanged motors are filled
with oil in the factory.
CAUTION
SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. [phone] ● Fax: [phone]
Page 13 of 24

Owner Manual
Operating Instructions and Service Parts List
6.2A-18001-A96
Subject to change without notice
4.4 Troubleshooting
• Fault: pump does not supply the lubricant
• Cause:
• No electrical voltage applied (signal lamp for control voltage does
not light)
• Pressure switch is actuated
• Motor circuit-breaker has opened
• Reservoir empty
• Filter clogged
Note: this is indicated by short, strong deflections on the pressu-
re gauge of the pump
• Eccentric shaft or drive parts of the ratchet gear rocking plate and
of the stirring paddle damaged or defective
• Suction boreholes of pump element clogged
• Fault: pump runs, but there is no pressure
• Cause:
• Check valve (item 7) clogged or defective
• Pump element (item 4) damaged or defective
• Fault: lubricant is leaking from the pump safety valve
• Cause:
• Pressure switch defective
• Remedy:
• Check voltage supply, main plug, socket and cable.
• Reduce the pressure under cut-in pressure of the pressure
switch. If the switch does not respond, check pressure switch
and position switch.
• check and eliminate motor overload, actuate motor circuit
breaker again
• Refill reservoir with clean lubricant.
Then, let pump run until the lubricant emerges from the pres-
sure line connection without air bubbles.
• Check filter (item 8) and clean it. If it is damaged, replace it.
• Replace parts
• Remove pump element, clean it and check it for foreign par-
ticles
• Remedy:
• Replace check valve
• Replace pump element
Note: the pump element cannot be repaired since its pistons
are adjusted in the factory with the highest tolerances.
• Remedy:
• Check pressure switch
Operating Instructions
SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. [phone] ● Fax: [phone]
Page 14 of 24

Owner Manual
Operating Instructions and Service Parts List
6.2A-18001-A96
Subject to change without notice
Operating Instructions
All repair work beyond the knowledge of the user’s personnel
must be undertaken by Lincoln qualified experts. For this, send
the defective pump to the Repair Department of Lincoln or call a
specialist who will repair the pump on site.
Address of the Service Department:
Central Service Dpt.
Postfach1263
D-69183 Walldorf
Tel [phone]
Fax [phone]
4.5 Adjustments
The shut-off pressure at the electro-hydraulic pressure switch is
set in the factory to 350 bar.
It can be readjusted to a lower or higher pressure, if necessary. In
such a case, take care that the max. admissible pump pressure of
400 bar is not exceeded.
Refer to enclosed leaflet for the description of the pressure switch
and its adjustment.
SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. [phone] ● Fax: [phone]
Page 15 of 24
SKF Lubrication Systems Germany GmbH

Owner Manual
Operating Instructions and Service Parts List
6.2A-18001-A96
Subject to change without notice
5 Spare Parts List
1006a94
Fig 5.1: Central lubrication pump ZPU 08/14/24 without drive assemblies
Spare Parts List
SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. [phone] ● Fax: [phone]
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Owner Manual
Operating Instructions and Service Parts List
6.2A-18001-A96
Subject to change without notice
Spare Parts Drawing and Spare Parts List
1095a95
Item Designation Qty. Part Number
Drive assemblies for central
lubrication pump ZPU 08 (1)
Assembly for drive with gear motor
1 Flanged gear motor 1 245-13575-1
0.37 kW, 380-415V 50 Hz, 60 rpm
420-480V 60 Hz, 72 rpm
or
flanged gear motor 1 245-13564-1
0.37 kW, 500 V
50 Hz, 60 rpm
2 Tooth lock washer J8, 4Z 4 210-12161-8
3 Hexagon head screw M8x25C 4 200-12007-5
Fig.: 5.2 Drive assemblies for central lubricaton pump
Item Designation Qty. Part Number
without drive assemblies
1 reservoir 40 dm³ with air filter 1 505-30851-1
2 Hexagon socket head screw M6x20C8 201-12018-5
3 Tooth lock washer J6, 4Z 8 210-12161-3
4 Clamping ring 1 405-20315-1
5 O-ring Ø 265x4 1 219-12227-1
6 Housing 1 314-18594-1
7 Hexagon socket head screw
M12x45C 4 201-12028-4
8 Pump element with item 31 1 505-30405-3
9 O-ring Ø 155x4 1 219-12226-5
10 Safety valve 1 624-27092-1
SV-410-R3/8AZ
11 Bearing flange 1 505-30853-1
12 Sealing ring 110x160x1 1 306-17856-1
13 Hexagon socket head screwM6x20C 6 201-12018-5
14 Retaining ring J55x2 2 211-12165-6
15 Eccentric shaft 1 405-20316-2
16 High pressure gauge assy. 1 505-30852-1
17 SWVE10 -SG3/8AC 1 223-12285-5
18 MAV 10 - SG1/2C 1 223-13028-4
19 High pressure gauge D100 0-600bar 1 234-13101-2
20 Closure plug R318x10Z 2 303-17440-1
21 Check valve with gaskets 1 505-36089-1
22 Closure plug M20x1,5C 1 203-12077-3
23 Sealing ring Cu 20x26x1,5 1 209-12158-4
24 Check valve without gasket 1 524-30812-1
25 O-ring Ø 10 x 3 1 219-13043-8
26 Filter assy. with gasket 1 528-30822-1
29 Sealing ring Cu 22x28x1,5 1 209-12464-8
30 Closure plug M22x1,5x16Z 1 303-19310-1
31 O-ring Ø 9,3x2,4 1 219-13043-7
32 Flanged square head plug R 3/4 Z 2 203-12095-2
33 Roller 2 405-23544-1
34 Washer B15, 0C - 140 HV 1 209-13077-8
35 Ratchet gear rocking plate 1 405-23546-1
36 Roll pin 5x28 2 215-12187-3
37 Roller 8 405-24314-1
38 Compression spring 6,3x1x11 8 300-17203-1
39 Ratchet wheel 1 405-20307-1
40 Flat head screw M5x12C 6 202-12402-2
41 Brake drum 1 405-20304-1
42 Stirrer support assy. 1 505-30410-1
43 Roll pin 5x36 1 215-12187-5
44 Stirring paddle with scraper 1 505-30409-1
(40 l reservoirs) with items
47, 48 and 49
45 Stirrer shaft 1 405-20306-1
46 Fixed paddle (40 l reservoir) 1 405-20309-1
47 Washer A8, 4C 2 209-13077-1
48 Knurled roller 1 406-20344-2
49 Cotter pin 3x16Z 1 215-12180-2
50 Set screw M6x25Z 1 204-12115-5
51 Hexagon nut M6C 1 207-12138-3
52 Washer D28 2 209-12526-7
53 Sealing ring 26,5x44x3 1 306-17817-1
54 Counternut G3/4 1 207-12143-6
55 Support 1 405-20313-1
56 Set of gaskets consisting of:
items 5, 9, 12, 23, 25, 29 and 31
SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. [phone] ● Fax: [phone]
Page 17 of 24

Owner Manual
Operating Instructions and Service Parts List
6.2A-18001-A96
Subject to change without notice
Spare Parts Drawing and Spare Parts List
Item Designation Qty. Part Number
Drive assemblies for central
lubrication pump ZPU 14
Assembly for drive with gear motor (1)
1 Flanged gear motor 1 245-13575-2
0.55 kW,380-415V 50 Hz, 100 rpm
420-480V 60 Hz, 120 rpm
or
Flanged gear motor 1 245-13564-2
0.55 kW, 500 V
50 Hz,100 rpm
2-13 same as ZPU 08
Item Designation Qty Part Number
Drive assemblies for central
lubrication pump ZPU 24 (1)
Assembly for drive with gear motor
1 Flanged gear motor 1,15 kW, 1 245-13575-3
380-415V/50 Hz, 180 rpm
420-480V/ 60 Hz, 216 rpm
or
Flanged gear motor 1,15 kW 1 245-13564-3
500 V, 50 Hz
SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. [phone] ● Fax: [phone]
Page 18 of 24

Owner Manual
Operating Instructions and Service Parts List
6.2A-18001-A96
Subject to change without notice
6 Appendix
1043a95a
Fig. 6.1: Circuit Diagram
6.1 Circuit Diagram
Appendix
SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. [phone] ● Fax: [phone]
Page 19 of 24

Owner Manual
Operating Instructions and Service Parts List
6.2A-18001-A96
Subject to change without notice
Parts list
Item Description Part number
housing 220 x 300 x 120 237-13377-1
Q1 circuit-breaker 1 - 1.6 A acc. to motor 236-13820-3...7
F1 automatic circuit-breaker, 2-pole 1 A 236-13840-2
F2 automatic circuit breaker, 1-pole 0.5 A 236-13839-1
S1 control switch 236-13379-6
switching element 1 S
K1 motor contactor 236-13804-1
H1 signal lamp, green (pump ON) 236-13876-1
H2 signal lamp, white (control voltage) 236-13876-7
lamp socket 236-13876-7
T1 control transformer acc. to supply 236-13205-1...9
Appendix
Fig. 6.1.3 Mountig-plate
Fig. 6.1.2 Door-view
1079a95 1086a95
SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. [phone] ● Fax: [phone]
Page 20 of 24