Link LK-RAV19R User manual

LINK
INSTALLATION MANUAL
LK-RAV19R
TOYOTA RAV4
2019 & UP
PASSENGER SIDE FRONT

LINK Toyota Rav 4 2019 & up |Passenger FRONT p. 2
WARNINGS
PLEASE REVIEW BEFORE STARTING THE INSTALLATION
Look through the entire manual to understand the installation process.
Watch the tutorial videos that are found on the tablet.
During the installation use the ‘BYPASS’ mode to move the LINK.
Do not use the pendant or ‘PENDANT’ mode until you have reset the home position.
The LINK is designed to ALWAYS use the original seat. The biggest challenge this will present for the installer will
be extending the vehicle’s original seat wire harness, as this MUST be done. The general process does not vary, but
the exact steps will vary due to the trim level, the model and seat options from the vehicle manufacturer. Keeping
this in mind, we have made an effort to clearly describe the process required in this manual. However, it is possible
that the pictures in this manual do not match exactly the specific vehicle you are working on.
SEAT WIRING EXTENSION PROCESS
The wiring must be extended 80 inches. This extension is placed near the seat connectors that are under the seat.
The extension (80 inches) then passes under the LINK and loops around the back of the OEM seat –allowing the
seat and the LINK to travel in and out of the vehicle. Depending on the make, model and seat options, there are
components that must be disconnected, bypassed and/or relocated. On vehicle models with a seat position memory
function, the forward/backward, tilt and height adjustments as well as seat memory are replaced by the LINK.
However, the seat recline function is retained. (EXAMPLE: In the Ford F150, 2009-2014 model; the seat height, tilt,
forward and backward adjustment motors are disconnected and removed with the seat frame, but the recline motor
is retained. The control and memory box are relocated to the floor under the seat, next to the seat connectors. The
seat position sensor is also relocated to the floor under the seat. The wiring harness is then extended from this point
under the seat.)
PLEASE NOTE: If the ignition is turned on while extending a wire harness that includes airbags, this may cause the
airbag light to stay on following the installation.
ADAPT SOLUTIONS CANNOT BE HELD RESPONSIBLE FOR FAULTY WIRE EXTENSIONS.
Please use caution during the installation.
ANDROID TABLET –LINK I.T. SOFTWARE
If this is your first installation of a LINK, you will have also purchased an Android tablet that is required for the
installation and maintenance of the LINK product. This tablet will have the LINK IT software already installed. We
have prepared quick, easy and to the point tutorial videos imbedded into the software. Take a moment and watch
the video that shows all the features of the tablet. To do this, open the LINK IT app and tap on ‘INFO’. Make sure
your volume is turned up and tap on App-101. The video will start automatically.
REDUCED POWER MODE
A safeguard is integrated in the LINK system. Following any changes to the preset or sequence of the LINK, the
unit will enter a reduced power mode. This is to allow you to visually inspect the movements of the LINK to ensure
it is not damaging the vehicle or itself during its first cycle. On the tablet, a yellow bar will appear at the top of the
screen to indicate you are in reduced power mode. To exit, simply run the LINK a full cycle. NOTE:It is possible that
the LINK will stop during this cycle as power is reduced. Visually confirm nothing is impeding the movements and
then simply press the IN or OUT button again to continue the cycle. During the installation, if the 12V power is
removed and replaced at the same time as the 9V battery (LINK memory back up) is unplugged or fully drained, the
LINK will enter reduced power mode. Simply run a full cycle to exit. PLEASE NOTE: You will find an explanation of
this mode on a YELLOW tag attached to the hand pendant. Please explain the functions of the reduced power mode
to the LINK user (your client).
For technical support call 866.641.0419 or email tech@adaptsolutions.com
Please have the serial number of the unit on hand before placing your call.

20
21
22 23
24
1 OF 5
MANUAL SEAT
ITEM
PART NUMBER
QTY
DESCRIPTION
1
LK000R-01
1
Short Model LINK -Right-
2
LK-UNI-008R
1
008 Assembly Top Bearing Plate -Right-
3
LK-RAV19R-03
1
Adaptateur au siege - Right- LINK RAV4 2019 + LIMITED
4
L-LK912
1
Communication Cable Support
5
PRD 333-107
4
Nylon Insert Locknut 5/16-18
6
PRD 339-136P
4
Socket Shoulder Screw Zinc Plated 3/8 x 1/2 x 5/16-18 THD
7
LK710B
1
Chain Covert -Black-
8
PRD 110-106
2
Round washer head tapping screw #8 x 3/4
9
LK750RB
1
Pivot Cover -Right- Black
10
PRD 251-177
4
Trim Panel Clip Ø1/4'' x 3/4'' Black
11
LK730RB
1
Inside Cover -Right- Black
12
LK731RB
1
Outside Cover -Right- Black
13
LK700B
1
Link Covert -Black-
14
LK720RB
1
Pivot Motor Cover -Right- Black
15
LK-RAV19R-02
3
Spacer 3/8''
16
LK-RAV19R-01
1
Adaptateur au Plancher - Right- LINK RAV4 2019 + LIMITED
17
LK-RAV19R-04
1
Seat cushion support adaptor - Right
18
LK-RAV19R-05
2
Cushion support
19
LK-RAV19R-06
1
Seat shroud adaptor - Right
20
LK-RAV19R-AB
1
Air Bag Kit Seat -Right-
21
LK-RAV19-BK
1
Bolt kit
22
EW-CK-00
1
12V Power Supply Wiring Kit
23
LK960
1
LINK Wired Control
24
LK-UNI-650
1
Manual Backup Tool Kit
LK-RAV19R
ADAPT SOLUTIONS
|[email protected]|866.641.0419|418.889.9838 fax
PART NUMBER
Installations Kit - Right -
DESCRIPTION
LINK TOYOTA RAV4 2019 & UP

7
6
9
8
10
12
11
3
4
14
13
2
15
5
1
2 OF 5
ITEM
PART NUMBER
QTY
DESCRIPTION
1
LK000R-01
1
Short Model LINK -Right-
2
LK-UNI-308R
1
008 Top Bearing Plate -Right-
3
LK-UNI-408
1
408 Cam Pusher
4
LK-UNI-508R
1
508R Pusher Frame -Right-
5
PRD 333-107
1
Nylon Insert Locknut 5/16-18
6
PRD 192-135
1
Spring Tension Pin 5/32 x 3/4
7
PRD 192-151
1
Spring Tension Pin 1/4 x 3/4
8
SN 681-129 1
Wave Disc Spring 0.325 id x 0.546 od x 0.007 thickness
9
SN 654-006 1
Nylon Spacer id .317" od .500"
10
PRD 339-116P
1
Socket Shoulder Screw Zinc Plated 5/16 x 1/2 x 1/4-20 THD
11
SN 654-007 1
Nylon Spacer id .375" od .625"
12
PRD 339-135P
1
Socket Shoulder Screw Zinc Plated 3/8 x 3/8 x 5/16-18 THD
13
PRD 337-213P
3
Button head socket cap screw Zinc Plated 5/16-18 x 3/4
14
PRD 192-309
1
Spiral Spring Tensions Pin 3/16 x 3/4
15
LK750RB
1
Pivot Cover -Right- Black
LK-RAV19R
ADAPT SOLUTIONS
|[email protected]|866.641.0419|418.889.9838 fax
PART NUMBER
Installations Kit - Right -
DESCRIPTION
LINK TOYOTA RAV4 2019 & UP

43
5
2
1
3 OF 5
ITEM
PART NUMBER
QTY
DESCRIPTION
1
LK-RAV19R-01
1
Adaptateur au Plancher - Right- LINK RAV4 2019 + LIMITED
2
U-LK-KIA16R-05
1
Floor Fixing Screw -Right-
3
PRD 332-164P
4
Socket Head Cap Screw Zinc Plated 3/8-16 x 7/8
4
PRD 332-166P
4
Socket Head Cap Screw Zinc Plated 3/8-16 x 1 1/4
5
LK720RB
1
Pivot Motor Cover -Right- Black
LK-RAV19R
ADAPT SOLUTIONS
|[email protected]|866.641.0419|418.889.9838 fax
PART NUMBER
Installations Kit - Right -
DESCRIPTION
LINK TOYOTA RAV4 2019 & UP

2
4
3
9
7
8
9
2
5
1
2
6
63
10
12
11
Detail for L-LK912
4 OF 5
ITEM
PART NUMBER
QTY
DESCRIPTION
1
LK-RAV19R-03
1
Adaptateur au siege - Right- LINK RAV4 2019 + LIMITED
2
PRD 339-136P
4
Socket Shoulder Screw Zinc Plated 3/8 x 1/2 x 5/16-18 THD
3
PRD 333-107
5
Nylon Insert Locknut 5/16-18
4
L-LK912
1
Communication Cable Support
5
PRD 302-177P
2
Hex Cap Bolt Zinc Plated 3/8-16 x 1 1/4 G5
6
LK-RAV19R-02
2
Spacer 3/8''
7
LK730RB
1
Inside Cover -Right- Black
8
LK731RB
1
Outside Cover -Right- Black
9
PRD 251-177
4
Trim Panel Clip Ø1/4'' x 3/4'' Black
10
LK710B
1
Chain Covert -Black-
11
PRD 110-106
2
Round washer head tapping screw #8 x 3/4
12
LK700B
1
Link Covert -Black-
LK-RAV19R
ADAPT SOLUTIONS
|[email protected]|866.641.0419|418.889.9838 fax
PART NUMBER
Installations Kit - Right -
DESCRIPTION
LINK TOYOTA RAV4 2019 & UP

5
4 7
1
8
9
3
3
5
4
2
6
2
3
10
Detail for pillar
5 OF 5
ITEM
PART NUMBER
QTY
DESCRIPTION
1
LK-RAV19R-04
1
Seat cushion support adaptor - Right
2
LK-RAV19R-05
2
Cushion support
3
PRD 130-115
12
Slotted Hexagon Washer Head Tapping Screw #10 x 1/2
4
PRD 341-147P
2
Flat Washer Zinc Plated I.D. 13/32 SAE for 3/8
5
PRD 333-108
2
Nylon Insert Locknut 3/8-16
6
LK-RAV19R-06
1
Seat shroud adaptor - Right
7
PRD 303-226P
1
Hex Cap Bolt Zinc Plated 7/16-20 x 1½ G5
8
PRD 20201P
1
Zinc-Plated Steel Cap Screw M8-1.25 x 30mm G8.8
9
PRD 341-146P
1
Flat Washer Zinc Plated I.D. 11/32 SAE 5/16
10
LK-RAV19R-02
1
Spacer 3/8''
LK-RAV19R
ADAPT SOLUTIONS
|[email protected]|866.641.0419|418.889.9838 fax
PART NUMBER
Installations Kit - Right -
DESCRIPTION
LINK TOYOTA RAV4 2019 & UP

LINK Toyota Rav 4 2019 & up |Passenger FRONT p. 3
1. Remove the passenger side OEM seat and place it on a workbench or table. In the next few steps, you will be
taking apart much of the seat. You may wish to take your own pictures and notes to help you reassemble it. Start
by removing the four OEM seat bolts keeping for later reinstallation of the LINK floor adapter. Unplug all the
wiring connectors and remove the seat.

LINK Toyota Rav 4 2019 & up |Passenger FRONT p. 4
2. Remove the recline handle and plastic trims on both sides of the seat.
3. Unhook the fabric flap under the seat, disconnect all the seat back wiring connecters, and unbolt and remove
the seat back.

LINK Toyota Rav 4 2019 & up |Passenger FRONT p. 5
4. Remove the seat cushion.
5. Remove the seat base airbag.

LINK Toyota Rav 4 2019 & up |Passenger FRONT p. 6
6. Disconnect the seat fan, load cell sensors, and then remove the seat wiring along with the plastic support that
holds the seat heating and load cell modules.
7. Remove the seat fan, it will not be reinstalled.

LINK Toyota Rav 4 2019 & up |Passenger FRONT p. 7
8. The metal seat pan, which is riveted to the seat base will have to be removed for reinstallation to the LINK. Cut
the rivets and punch them out to remove the seat pan.
9. Remove the seat belt receiver and the interior plastic shrouds.

LINK Toyota Rav 4 2019 & up |Passenger FRONT p. 8
10. Remove the two load cells; they will be reinstalled onto the LINK seat adapter.

LINK Toyota Rav 4 2019 & up |Passenger FRONT p. 9
11. The wiring harness extension can now be made using the provided multibrand cable. Extend the OEM wire
harness with the provided connectors and 18-gauge multi-strand extension. Start the extension six (6) inches
from the floor connector. For best results, extend one wire at a time. Test continuity of each wire through the
extension to avoid errors. (If you wish to keep a record of your wire extensions for reference, you will find a lined
sheet at the very end of this manual for that purpose.)
WIRING BEFORE EXTENTION

LINK Toyota Rav 4 2019 & up |Passenger FRONT p. 10

LINK Toyota Rav 4 2019 & up |Passenger FRONT p. 11

LINK Toyota Rav 4 2019 & up |Passenger FRONT p. 12

LINK Toyota Rav 4 2019 & up |Passenger FRONT p. 13
WIRING AFTER EXTENTION
NOTE: Once the extension is finished place it, along with the seat back and seat base air bag, on the second row
seat ready to be reinstalled to the LINK.

LINK Toyota Rav 4 2019 & up |Passenger FRONT p. 14
12. Install the provided door shim Part # LK-RAV419R-02, this will allow the door to open wider for better
access. Use the M8-1.25X30mm bolt and washer provided.

LINK Toyota Rav 4 2019 & up |Passenger FRONT p. 15
13. Run the power from the battery to the LINK. To do this, thread the red power cable (+) under the doorstep
moulding and through the firewall. Make sure you pass through a grommet in the firewall to prevent the cable
from chaffing. Install the circuit breaker near the battery and then connect the battery to the circuit breaker.
Attach the black ground wire (-) to the vehicle’s frame, under the doorstep moulding using a self-tapping screw.
Locate a spot where the sheet metal is doubled-up to ensure a proper ground.
14. Remove the LINK from the shipping box and set it on a table or workbench. Connect auxiliary 12V power to the
LINK. The LINK will ‘beep’ during the installation. (See LINK Audible Warnings chart for further references.)
15. Next, connect the LINK to the Android tablet via Bluetooth. Connect the Bluetooth module (small, blue and
white, 4 pronged connector) to the LINK pendant plug. Make sure the tablet and LINK are connected. (Detailed
explanations are found in the video tutorial, under INFO.) Using the LINK IT application, open ‘BYPASS’. Press
the ‘PIVOT OUTWARD’ button to move the LINK out just enough to see the eight (8) bolt holes.
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