LOFTNESS Draper Windrower Shredder 30 User manual

Model Number:
Serial Number:
Date of Purchase:
Preliminary Draft 08.05.13
Draper Windrower Shredder
30' Model
Owner’s Manual and Parts Book
(Originating w / Serial Number 59-163)
N32999 09.10.14

Preliminary Draft 08.05.13

Preliminary Draft 08.05.13
LOFTNESS SPECIALIZED EQUIPMENT, INC.
WARRANTY POLICY
The warranty policy begins upon delivery of the unit to the original customer.
All Loftness products have a one (1) year warranty policy.
If any Loftness product is used as rental equipment, the warranty period extends for only 30 days from the
delivery date to the original customer.
Loftness Specialized Equipment, hereinafter referred to as LOFTNESS, a manufacturer of quality machinery since
1956, warrants new LOFTNESS machinery and/or attachments at the time of delivery to the original purchaser,
to be free from defects in material and workmanship when properly set up and operated in accordance with the
recommendations set forth in the LOFTNESS Operator’s Manual.
LOFTNESS’ liability for any defect with respect to accepted goods shall be limited to repairing the goods at an
authorized dealer or other LOFTNESS designated location, or replacing them as LOFTNESS shall elect. The above
shall be in accordance with LOFTNESS warranty adjustment policies. This warranty shall not apply to any machine
or attachment which shall have been repaired or altered outside the LOFTNESS factory or authorized LOFTNESS
dealership or in any way so as in LOFTNESS’ judgment, to affect its stability or reliability, nor which has been subject
to misuse, negligence or accident, nor to any machine or attachment which shall not have been operated in accordance
with LOFTNESS’ printed instructions or beyond the company recommended machine rated capacity.
WARRANTY REQUIREMENTS
Warranty registration form must be lled out and returned to Loftness Specialized Equipment to validate all
future warranty claims.
LIMITATIONS OF WARRANTY
All Products - LOFTNESS products are designed to provide years of dependable service when proper use and
maintenance is adhered to. The potential for misuse in many applications exists, therefore a limited warranty is provided
as follows:
All Shredders, Axes, Cutters & Mowers – Rotor Balance: Critical rotor balance can be affected by conditions beyond
LOFTNESS’ control, such as the operation of a shredder beyond the Company’s rated capacity, improper knife
replacement, missing knives, striking foreign objects, lack of lubrication, etc. Any failure resulting from running in as
“out-of-balance” condition, such as, but not limited to bearing and or drive-line failure, metal fatigue, cracks, etc. will
be considered abuse and will not be covered under warranty. LOFTNESS may elect to have an area representative
evaluate the condition of the machine before warranty is considered.
To receive a warranty claim, a return authorization from LOFTNESS must be obtained. The failed part may then be
returned in an untampered status. This warranty does not include freight or delivery charges incurred when returning
machinery for servicing. Dealer mileage, service calls and pick-up/delivery charges are the customer’s responsibility.
EXCLUSIONS OF WARRANTY
Except as otherwise expressly stated herein, LOFTNESS makes no representation or warranty of any kind, expressed
or implied, and makes no warranty of merchantability in respect to its machinery and/or attachments and makes no
warranty that its machinery and/or attachments are t for any particular purpose. LOFTNESS shall not be liable for
incidental or consequential damages for any breach of warranty, including but not limited to inconvenience, rental
or replacement equipment, loss of prots or other commercial loss. Upon purchase the buyer assumes all liability, all
personal injury and property damage resulting from the handling, possession or use of the goods by the buyer.
No agent, employee, or representative of LOFTNESS has any authority to bind LOFTNESS to any afrmation,
representation or warranty concerning its machinery and/or attachments except as specically set forth herein.
April 2009

Preliminary Draft 08.05.13

Preliminary Draft 08.05.13
650 South Main Street
Hector, MN 55342 USA
loftness.com 320-848-6266
US & Canada 800-828-7624 TM
International: 320-848-6266 Fax: [phone] Parts Fax: [phone] E-mail: inf[email protected] Web Address: www.loftness.com
WARRANTY REGISTRATION
Dealer No.:
Dealer Name:
Shipping Address:
Mailing Address:
City: State: Zip:
City:
County:
Phone: Month Day Year
Warranty (Delivered) Date
State: Zip:
Invoice No.:
Model No.: Serial No.:
Part No.:
Dealer Phone:
PLEASE
PRINT
FOLLOWING INFORMATION MUST BE FILLED IN COMPLETELY FOR WARRANTY:
DEALER PURCHASER
Customer:
Last Name:
The machine was properly set up, adjusted and inspected
before delivery. The following items were explained to the
purchaser.
* How to operate machine properly as shown in the owner’s
manual.
* The importance of safety precaution, safety equipment
and preventative maintenance.
* Loftness Warranty for this machine.
I have received and reviewed the operator’s manual for the
above machine and understand the proper and safe operation
as well as the applicable warranty outlined therein.
A customer’s manual is included with each machine.
The unit was delivered to me in satisfactory condition.
First
Mailing Address:
Middle Initial
Dealer’s Signature
Date
x
Purchaser’s Signature
Date
x
Customer Copy

Preliminary Draft 08.05.13

Preliminary Draft 08.05.13
650 South Main Street
Hector, MN 55342 USA
loftness.com 320-848-6266
US & Canada 800-828-7624 TM
International: 320-848-6266 Fax: [phone] Parts Fax: [phone] E-mail: [email protected] Web Address: www.loftness.com
WARRANTY REGISTRATION
Dealer No.:
Dealer Name:
Shipping Address:
Mailing Address:
City: State: Zip:
City:
County:
Phone: Month Day Year
Warranty (Delivered) Date
State: Zip:
Invoice No.:
Model No.: Serial No.:
Part No.:
Dealer Phone:
PLEASE
PRINT
FOLLOWING INFORMATION MUST BE FILLED IN COMPLETELY FOR WARRANTY:
DEALER PURCHASER
Customer:
Last Name:
The machine was properly set up, adjusted and inspected
before delivery. The following items were explained to the
purchaser.
* How to operate machine properly as shown in the owner’s
manual.
* The importance of safety precaution, safety equipment
and preventative maintenance.
* Loftness Warranty for this machine.
I have received and reviewed the operator’s manual for the
above machine and understand the proper and safe operation
as well as the applicable warranty outlined therein.
A customer’s manual is included with each machine.
The unit was delivered to me in satisfactory condition.
First
Mailing Address:
Middle Initial
Dealer’s Signature
Date
x
Purchaser’s Signature
Date
x
Loftness Copy

Preliminary Draft 08.05.13

30' Draper Windrower Shredder OM
Preliminary Draft 08.05.13
Table of Contents
Warranty
Table of Contents
Ordering Code
Ordering Code ...............................................................1
Draper Windrower Shredder (Example).........................................1
Introduction
Owner Information ............................................................3
Warranty Policy ..............................................................3
Serial Number Location ........................................................3
Manual Storage ..............................................................3
Draper Windrower Shredder Features.............................................4
Draper Windrower Shredder Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Safety Instructions
Safety First..................................................................5
Owner’s Responsibility ........................................................5
Mandatory Shut-Down Procedure .............................................5
Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Safety Instructions for Operation and Maintenance ................................6
Hydraulic Safety ...........................................................7
Hitch Safety ..............................................................7
Draper Windrower Shredder Identification..........................................8
Safety Decal Locations ........................................................9
Set-up Instructions
Equipment Set-up ...........................................................13
Rear Wheel Installation and Spacing ..........................................13
Rear Wheel Hydraulic Cylinder Installation .....................................13
Front Wheel Installation ....................................................14
Hydraulic Motor Installation .................................................14
Operation Hitch Installation .................................................14
PTO Shield.................................................................15
PTO Set-up ................................................................15
PTO Sizing.................................................................15

30' Draper Windrower Shredder OM
Preliminary Draft 08.05.13
Table of Contents
Operating Instructions
Getting Started..............................................................17
Pre-Start Checklist ........................................................17
Attaching the Draper Windrower to Tractor .....................................17
Jack Stands ................................................................17
Belt Tension ................................................................18
Operating Speed ............................................................18
Maintaining Rotor Balance.....................................................18
Cutting Height Adjustment .....................................................18
Turning....................................................................18
Rear Door Angle Adjustment ...................................................19
Transport to Operation Configuration Procedure....................................19
Operation to Transport Configuration Procedure....................................23
Transporting................................................................26
Tunnel Access Doors .........................................................26
Maintenance
General Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Maintenance Schedule .......................................................27
Lubrication .................................................................27
Grease Point Location .....................................................28
Other Lubrications Points...................................................30
Conveyor Belt Adjustment .....................................................31
Setting the Conveyor Belt Speed................................................31
Belt Shields ................................................................32
Belt Adjustment .............................................................32
Belt Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Sheave and Pulley Removal ...................................................33
Pulley Assembly.............................................................34
Rotor Removal..............................................................34
Rotor Assembly .............................................................34
Knife Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Gearbox Repair .............................................................36
Gearbox Removal ...........................................................36
Storage ...................................................................37
End of the Season ........................................................37
Beginning of the Season ...................................................37
Troubleshooting .............................................................38

30' Draper Windrower Shredder OM
Preliminary Draft 08.05.13
Parts Identification
Covers and Rear Door........................................................40
Rear Door (N32465) .........................................................41
Deflectors and Guards, Rear Door ..............................................42
Skirting....................................................................43
Internal Baffles, Plates, and Conveyor Scraper.....................................44
Belts and Sheaves...........................................................46
Rotors ....................................................................48
Rotor and Knive Assemblies ...................................................50
Drive Lines.................................................................52
Gearbox, 2200 RPM 1:1 Bondioli (N21532) .......................................54
PTO, 1-3/4" Walterscheid W/97 Friction Overrunning Clutch (N10512) ..................56
Clutch, PTO 97 Friction/Overrunning (N10856).....................................58
Takeup, Draper Tailstock ......................................................60
Drum, Draper Belt Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Return Roller ...............................................................63
Conveyor Motor .............................................................64
Hydraulics, Main ............................................................66
Schematic, Main Hydraulics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Wheel Assembly, Front .......................................................70
Wheel Assembly, Rear........................................................72
Operation Hitch .............................................................74
Transport Hitch .............................................................76
Hitch Conversion Kit (N37609) .................................................77
Lights, Manual Holder, Jack Stands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
Machine Decals and Signs ....................................................79
Appendix
Rear Wheel and Lift Arm Installation and Spacing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
Right Side Rotor Knife Pattern..................................................84
Left Side Rotor Knife Pattern ...................................................85
Specifications...............................................................86
Dimensions ................................................................87
Torque Specifications.........................................................88
Inches Hardware and Lock Nuts .............................................88
Metric Hardware and Lock Nuts..............................................89
Table of Contents

30' Draper Windrower Shredder OM
Preliminary Draft 08.05.13

130' Draper Windrower Shredder OM
Preliminary Draft 08.05.13
Ordering Code
Draper Windrower Shredder (Example)
The ordering code will consist of three number (model), one letter (base machine), one letter (knives type), one number
(gearbox rpm), one number (belt style), one letter (mounting type), one number (PTO type), one number (wheel setup),
one number (lifting mechanism), and one to three numbers/letters (options). An example for a Draper Windrower Shredder
of this type would be as shown below.
Ordering Code
360DW76N678.7
MODEL
360 = 30 ft.
BASE MACHINE
D = Draper Windrower
KNIVES
W = Windrower - Cupped
GEARBOX - 280HP
7 = 1450 RPM
BELTS
6 = 6 Section Banded Belt
MOUNTING
N = Pull-type Floating Clevis
PTO - 1000 RPM
6 = Pull-type, 1-3/4" Constant Velocity with Slip Clutch
WHEELS & TIRES
7 = 4 Rear Wheels and 2 Front Wheels (Swivel)
LIFTING MECHANISM
8 = 5 Hydraulic Lift Re-phasing Cylinder & Hoses
OPTIONS
7 = Hood Liner
G = Green Paint

230' Draper Windrower Shredder OM
Preliminary Draft 08.05.13

330' Draper Windrower Shredder OM
Preliminary Draft 08.05.13
Owner Information
Thank you for your decision to purchase a draper
windrower shredder from Loftness. To ensure maximum
performance of your machine, it is mandatory that you
thoroughly study the owner’s manual and follow its
recommendations. Proper operation and maintenance
are essential to prevent injury or damage and to maximize
machine life.
Operate and maintain this machine in a safe manner and
in accordance with all applicable local, state, and federal
codes, regulations and/or laws, and in compliance with
on-product labeling and these instructions.
Make sure that all personnel have read this owner’s
manual and thoroughly understand safe and correct
operating, set-up, installation and maintenance
procedures.
Continuous improvement and advancement of Loftness
products may result in changes to your equipment that
may not be reflected in this publication. Loftness reserves
the right to make product improvements to the machine at
any time. Although great care has been taken to ensure
the accuracy of this publication, Loftness does not
assume any liability for errors or omissions.
Warranty Policy
Be sure to read and understand the Warranty Policy at
the beginning of this manual. It is also important that you
fill out the Warranty Registration form(s) completely with
your dealer so as not to void the warranty.
Serial Number Location
The arrows indicate the location of the serial number tag
(1), and the location of the serial number stamped into
the frame (2).
Always use your model and serial number when
requesting information or when ordering parts.
Manual Storage
Keep the owner’s manual and the entire documentation
packet in the storage compartment (1) provided on your
draper windrower. The owner’s manual must be available
for all operators.
Introduction
1
2
1

430' Draper Windrower Shredder OM
Preliminary Draft 08.05.13
Introduction
Draper Windrower Shredder Options
• HoodLiner
• GreenPaint
Draper Windrower Shredder Features
• 30'CuttingWidth
• Pull-typeHitch
• 30in.SideDischarge
• 1-3/4in.1000RPMPTO
• 1,450RPMRotor
• 4-1/2in.WideCuppedKnives-Hardened
• High-speed33in.Draper
• FlowDeectors
• AdjustableAngleCropRearDoor
• TunnelAccessDoors
• 6-GrooveBandedBelts
• Spring-loadedPush-typeIdlerSystem
• AdjustableRearWheelSpacing
• FourRotors
• FourRearSwivelTires
• TwoFrontSwivelTires

530' Draper Windrower Shredder OM
Preliminary Draft 08.05.13
Safety First
In the owner’s manual and on decals used on the
machine the words DANGER, WARNING, CAUTION,
IMPORTANT, and NOTE are used to indicate the
following:
DANGER: This word warns of immediate hazards which,
if not avoided, will result in severe personal injury or
death. The color associated with Danger is RED.
WARNING: This word refers to a potentially hazardous
situation which, if not avoided, could result in severe
personal injury or death. The color associated with
Warning is ORANGE.
CAUTION: This word refers to a potentially hazardous or
unsafe situation that, if not avoided, may result in minor
or moderate injury. It may also be used to alert against
unsafe practices. The color associated with Caution is
YELLOW.
IMPORTANT: Highlights information that must be heeded.
NOTE: A reminder of other related information that needs
to be considered.
If Safety Decals on this machine are ISO two panel
pictorial, decals are defined as follows:
• Therstpanelindicatesthenatureofthehazard.
• The second panel indicates the appropriate
avoidance of the hazard.
• BackgroundcolorisYELLOW.
• Prohibitionsymbolssuchas and STOP if used,
are RED.
Be certain all machine operators are aware of the
dangers indicated by safety decals applied to the
machine, and be certain they follow all safety decal
instructions. Contact Loftness for safety decal
replacement.
Loftness cannot anticipate every possible
circumstance that may involve a potential hazard. The
warnings in this owner’s manual are not all inclusive.
Owner’s Responsibility
Due to the potential danger of flying debris, it is the owner’s
responsibility and is “ABSOLUTELY MANDATORY that
IMPACT-RESISTANT SHIELDING” be installed on the
machine to protect the operator.
It is ABSOLUTELY MANDATORY that all personnel read
and follow all safety precautions before operating the
machine and attachment.
Make sure that all personnel have read this owner’s
manual, and thoroughly understand safe and correct
installation, operation, and maintenance procedures.
Operate and maintain this machine in a safe manner and
in accordance with all applicable local, state, and federal
codes, regulations and/or laws; and in compliance with
on-product labeling and this owner’s manual instructions.
Make sure that all personnel know how to stop the
machine and attachment by disengaging all controls. See
“Mandatory Shut-Down Procedure” on page 5.
Make sure the attachment is installed on the machine
correctly before being placed in service. At regular
intervals thereafter, the attachment should be serviced
in accordance with procedures outlined in this owner’s
manual.
Mandatory Shut-Down Procedure
• Stopthemachineandattachmentonalevelsurface
and lower the attachment to the ground.
• Movethrottletoidleposition.
• Disengageallpowertotheattachment.
• Shutoffengineandremovethekey.
Wait until the rotor has stopped completely before
inspecting the attachment.
Safety Alert Symbol
This message alert symbol identifies
important safety messages on the machine
and in the owner’s manual. When you see
this symbol, be alert to the possibility
of personal injury and carefully read the
message that follows.
Safety Instructions

630' Draper Windrower Shredder OM
Preliminary Draft 08.05.13
Safety Rules
These are general safety considerations. Additional
precautions may be necessary to operate your
machine in a safe manner. Be certain you are operating
your machine in accordance with all safety codes,
OSHA rules and regulations, insurance requirements
and local, state, and federal laws.
• Never allow children to operate equipment. Never
allow adults to operate equipment without proper
instructions.
• Keeptheareaofoperationclearofallunauthorized
persons.
• Remove from area of operation all foreign objects
such as sticks, wire, rocks, etc., that might become
tangled in rotors, causing damage to the draper
windrower or be thrown from the draper windrower
striking other objects.
• Never attempt to make any adjustments while the
engine is running or the key is in the “ON” position
of the tractor. Before leaving the operator’s position,
disengage power to the draper windrower and
remove ignition key.
• DisengagePTO,clutchandhydraulicvalveandshift
tractor into neutral or park before starting engine.
Safety Instructions for Operation and
Maintenance
The following safety warnings are used here and on the
draper windrower. Become familiar with them before
operating this machine.
CAUTION:
• Donotstart,operate,orwork onthismachineuntil
you have carefully read and thoroughly understand
the contents of the operator’s manual.
• Failuretofollowsafety,operating,andmaintenance
instructions could result in death or serious injury to
the operator or bystanders, poor operation, or costly
breakdown.
• Unlessinstructedbydecaloroperator’smanual,stop
engine before leaving operator’s position and wait for
all movement to stop before attempting to adjust,
lubricate, unclog or inspect. Exercise mandatory
shut-down procedure. After the service has been
performed, be sure to restore all guards, shields and
covers to their original position.
• Always observe all safety rules shown on decals.
Replace any damaged decals immediately. If the unit
is repainted, be sure to replace all decals which apply
to the machine.
• Become familiar with and know how to use all the
safety devices and controls on the draper windrower
before attempting to operate the unit. Know how to
stop the unit before starting it.
• Before working under any hydraulically controlled
implement, be sure to securely block implement in
position.
• Keepchildrenandspectatorsoffandawayfromthe
machine while it is in operation.
• Neveroperatethedraperwindrowerwitha540RPM
tractor.
• Never use a steel hammer when connecting or
disconnecting a PTO shaft.
CAUTION:
• Repeatedimpactofthekniveswithfrozengroundor
hard objects can cause excessive wear and damage
to tractor or draper windrower. Be sure to maintain
recommended ground clearance as specified in this
manual.
• Should excessive vibration occur, disengage the
tractor PTO immediately and shut off tractor. Do not
continue to operate the machine until the problem
has been determined and corrected.
• Be sure the rotor has stopped completely before
checking the knives.
WARNING:
• Keepallguards,shieldsanddecalsinplace.
• Alwaysrepairorreplaceanyfrontippershieldsthat
are damaged or missing.
Safety Instructions

730' Draper Windrower Shredder OM
Preliminary Draft 08.05.13
Safety Instructions for Operation and
Maintenance (Cont'd)
• BesurePTOouterguardturnsfreelybeforeoperating
machine.
WARNING:
• Keep hands, feet and clothing away from moving
components.
• Donotwearlooseorbaggyclothingaroundrotating
machinery. Machine must be clear of people, tools,
and other objects before engaging PTO.
• Engage the PTO slowly at idle speed to prevent
unnecessary stress to drive-line.
• Read and observe all warnings on the machine
before attempting to operate the draper windrower.
Do not attempt to operate this machine unless all
factory-installed safety devices are in place.
• Neverattempttolubricatethedraperwindrowerwith
the engine running. Always be sure to exercise the
mandatory shut-down procedure.
• BeextremelycarefulnottobottomoutorextendPTO
shaft too far, damage to tractor or draper windrower
could occur. Be careful to avoid lifting draper
windrower too high, which results in excessive PTO
shaft wear if machine is operated during turning
maneuver.DONOTUSEPTOADAPTERSOFANY
KIND.
• Do not operate the draper windrower without the
universal joints locked to the tractor and gearbox
shafts.
• Operating the draper windrower at less than rated
RPM will reduce drum speed and cause improper
cutting. In difficult conditions, reduce tractor speed by
down-shifting gears while maintaining rated engine
RPM. Severely difficult conditions may require a
delay until conditions improve.
Safety Instructions
• Donotoperatethedraperwindrowerabovetherated
RPM.
DANGER:
• Escaping uid under pressure can be invisible and
can penetrate the skin. Do not use hands to search
for leaks!
• Hydrauliclinesorothercomponentscanbehotafter
operation!“DONOTTOUCH”!
• Keephandsandfeetout!Donotsteponoroverthe
machine while it is in operation!
• Rotating drive-line. Personal injury or death can
result from entanglement.
Hydraulic Safety
• Thehydraulicsystemisunderhighpressure.Make
sure all lines and fittings are tight and in good
condition. These fluids escaping under high pressure
can have sufficient force to penetrate skin and cause
serious injury.
• Nevercheckforleaksbyusinganypartofyourbody
to feel for escaping fluid.
Hitch Safety
• Make sure the winch is in ratchet position when
raising or lowering either the operation hitch or
transport hitch. Failure to do so will result in the hitch
falling forward suddenly which could result in serious
injury to those nearby.

830' Draper Windrower Shredder OM
Preliminary Draft 08.05.13
Safety Instructions
Draper Windrower Shredder Identification
Tunnel Access
Doors
Main Axle
Support Tube
Rear Wheel
Lift Cylinders
Front Wheel
Lift Cylinder
Front Wheel
Lift Cylinder
Transport
Hitch
Rear
Door
Conveyor
Belt
Motor
Rear Door
Link
Operation Hitch
Operation Hitch Winch
Jack Stand
(4 total)
Pillow Block
(left side shown,
4 total)
Driveline Shaft
(left side) Belt Shield
(left side)
Belt Shield
(right side)
Rear
Wheels
(Street side
during Transport)
Front
Wheel
(Curb side
during
Transport)
Front Wheel
(Curb side
during Transport)
Conveyor Belt
Cover
Transport Hitch
Winch
Gearbox