logitrans LOGIFLEX SELFR Series User manual

LOGIFLEX ROTATOR - SELFR / SELFSR

D144-2
01.04.2016
Distributor:
EU DECLARATION CONFORMANCE
Manufacturer: Logitrans A/S
Hillerupvej 35
DK-6760 Ribe
Danmark
It is hereby declared that:
Machine: Productgroup:  LogiexwithRotator
   Type:   SELFR/SELFSR
   Yearofmanufacture/
Serial No:
a)  Hasbeenmanufacturedinconformancewiththestipulationsofthe:
• Directive no. 2006/42/EC
• Directive no. 2004/108/EC
• Directive no. 2006/95/EC
b) Hasbeenmanufacturedinconformancewiththestipulationsofthestandards:
• EN ISO 3691-5
Name: Gitte K. Berg
Position: CEO
Company: Logitrans A/S
Product type declaration of:
Signature:

3
Contents
1.0 Before the first lift... ............................................................................................. 4
2.0 Functions and identifications.......................................................................... 5
2.1Boxholder ........................................................................................................................... 6
2.2Boxholderwithclamps ....................................................................................................... 6
3.0 How to operate the Rotator.............................................................................. 7
3.1 Handling of pallets............................................................................................................... 7
3.2 Emergency stop................................................................................................................... 8
3.3 Handle functions.................................................................................................................. 9
3.4 Personal safety...................................................................................................................11
3.5UseoftheRotator ............................................................................................................. 12
3.6 Adjusting of stop ................................................................................................................ 13
3.7 Setting the speed............................................................................................................... 13
3.8Resetthesettings.............................................................................................................. 13
4.0 Optimum safety ......................................................................................................14
4.1 Avoid overloads ................................................................................................................. 15
4.2 Avoid offset loads .............................................................................................................. 16
4.3Rotationrange................................................................................................................... 17
4.4 Driving loaded.................................................................................................................... 19
4.5Rotationwithload.............................................................................................................. 19
5.0 There must be a current supply... ............................................................... 20
5.1 Fuses - replacement.......................................................................................................... 20
5.2 Wiring connections ............................................................................................................ 20
6.0 Long live the Rotator .......................................................................................... 21
6.1 Lubrication and hydraulic oil.............................................................................................. 21
6.2 Oil change ......................................................................................................................... 22
6.3 Forks adjustment............................................................................................................... 23
6.4 Adjustment of lifting chain.................................................................................................. 23
6.5 Hydraulic pump and gear motor ........................................................................................ 24
6.6 Cleaning ............................................................................................................................ 24
6.7 Adjustment of side play...................................................................................................... 25
7.0 Adjustment of the Rotator............................................................................... 26
7.1 Tensioning the chains ........................................................................................................ 26
7.2Adjustingtheswitch........................................................................................................... 27
7.3 Lubrication......................................................................................................................... 27
8.0 Fault location key................................................................................................. 28
9.0 Good service after purchase ......................................................................... 30
9.1 Ordering spare parts.......................................................................................................... 30
9.2Warranty/Compensation.................................................................................................... 30
9.3 Service and repair ............................................................................................................. 30
9.4 Warranty ............................................................................................................................ 30
9.5Liabilityexemption............................................................................................................. 30

4
The Rotator ismanufacturedinaccordancewithsafetydirectives.
AmongothersubjectsdealtwithinthisInstruction Manual are:
Therefore please read this Instruction Manual carefully!
1.0 Before the first lift...
• Proper application
• Psysical limitations of the product
• Risks with improper use

5
1
5
4
2
3
8
7
6
10
11
12
9
13
15
16
14
2.0 Functions and identifications
Remote control:
Theremotecontrolisusedwhen:
• Rotatingtheforks
• Setting tilt stop in both directions: See paragraph 3.6
• Setting rotation speed: See paragraph 3.7
Remotecontrol
Clockwise/
counter-
clockwise
1. Safetyswitch
2. Horn
3. Lift/Lower
4. Forward/Reverse
5. Multiexfunction
6. Handle
7. Battery indicator
 /hourcounter
8. Emergency stop
9. Ignition key
10. Charger plug
 (externalcharger)
11.Boxholderwithclamps
12.Boxholderwithoutclamps
13.
Batterylabel(belowthecover)
14. Name plate, serial number
15. Seiral number, stamped in
chassis behing the rear cover
16. Charging lamps

6
A
Long, 620 - 950
Short, 620 - 870
Long, 425 - 715
Short, 385 - 635
Long, 620 - 950
Short, 620 - 870
Long, 425 - 715
Short, 385 - 635
Box holder with clamps
– upper position
Box holder with clamps
– lower position
2.1 Box holder
TheRotatorcanbeequippedwithoneortwosetsofboxholders,
adjustedfordifferentboxsizes.Whenlooseningthescrew(A),
theboxholdercanbemovedbetweenthetwodifferentpositions.
NOTE! Thescrewhastobetightened,beforeusingtheproduct.
Adjusting the distance
• Fork span 560 mm:Distancebetweenboxholdersof840,890,1000or
1040mm,forboxwidthsof800,850,950or1000mm.
• Fork span 680 mm: Distancebetweenboxholdersof1040,1090,1200or
1240mm,forboxwidthsof1000,1050,1150or1200mm.
Setting of height
Theboxholderscanbeplacedintwodifferentheights
• Itisimportantthattheboxholdersareplacedapprox.ontheleveloforabove
the load centre of the load.
• Usetwoboxholdersineachside:
 1)Whentheweightoftheloadisbetween500and1000kg.
 2)Forhighboxesorwhenthematerialoftheboxisunstable,e.g.cardboard
NOTE! Iftheboxholdershavenoclamps,theloadisnotallowedtobetiltedmore
than 60º to each side.
2.2 Box holders with clamps
Iftheboxcanfalloff,orifithastobetiltedmorethan60º,boxholderswithclamps
have to be used.
Boxholderswithclampscangrip,holdandrotateboxeswithdifferentheights.
Theclampsaretobetightenedwhentheboxisliftedfromthefloor.
2.0 Functions and identifications

7
SELFR
SELFSR
For proper operation,
stand behind the handle.
Push/pull-raise/lower
When handling closed pallets
-usethestraddleRotator!
3.1 Handling of pallets
TheRotatorfunctionsasanordinarystacker,whentheforksareplacedin
horizontalposition.
3.0 How to operate the Rotator

8
2
3
1
1
3.0 How to operate the Rotator
Insertkey(1)andturnclockwisetoswitchoncontrolcurrentreadyfor
function activation.
Note!!! Emergency stop
(2) must not be activated.
3.2 Emergency stop
The product has an emergency stop. When activating the
emergencystop,themaincurrentsupplyisswitchedoff.
• The movement of the forks stops immediately
• Drivingwiththetruckstopsimmediately
• Theemergencystopisdeactivatedbyturningtheswitch
to the right

9
190
190
3.0 How to operate the Rotator
3.3 Handle functions

10
Multiex function
• ThisfunctionmakesitpossibletodrivetheRotator,eventhoughthehandleis
initsupright,brakedposition(B)
• Thefunctionrequirestwo-handedoperation,i.e.itmustbeperformeddeliberately
• Thefunctionfacilitatesmanoeuvringinconnedareas.
Multiex function
3.0 How to operate the Rotator
ThecontrolfunctionsoftheRotator
arelocatedinthehandle(3).
- The functions are dependent on
the positions of the handle!
Position A: Drive position
Drive current on
Brake deactivated
Position B: Stop/Brake/
Emergency Stop
Drive current off
Brake activated

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Safety function
3.0 How to operate the Rotator
3.4 Personal safety
Thesafetyswitchontheendofthehandleensuresthattheoperatorcannotbe
trappedwhentheRotatorisreversed.
When the safety switch is activated, the stacker will change direction, move
forwards and stop.

12
3.5 Use of the Rotator
Condition: Theupperedgeoftheforksisliftedbetween400and900mm.
Theloadcanberotated355ºwithoneadjustablestopineveryside.
Note! Tocontinuethetiltfunctionfromthehorizontalposition,thetiltswitchhas
tobereleasedandactivatedintherequestedtiltdirection.
Tolowertheforksfullyortolifthigherthan900mm,theforkshavetobeplacedin
horizontalposition.
Soft acceleration / deceleration
TheRotatorhassoftacceleration/decelerationwiththefollowingbenefits:
• The rotation stops precisely
• Thegearisprotected,becausesuddenstart/stopareminimised
NOTE!
The load has to be supported
sideways before tilting.
3.0 How to operate the Rotator

13
A
3.6 Adjusting of stop
Theforksarefactory-settostopin45º.Ifanothersettingisrequired,theRotator
can be set electronically to stop in different angles.
1) Theforksareplacedinhorizontalposition
2)ShortpressureontheswitchAactivatesthe 
setting procedure. The controller gives a signal
 (onebeep)
3) Theforksareplacedintherequestedangle
4) Whentheforkshavereachedtherequestedangle,
 thecontrollerwillgivesignalafterthreeseconds 
 (onebeep),whenthepositionhasbeenstored.
The procedure is repeated to set stop in the opposite
side
.
3.7 Setting the speed
1) Theforksareplacedinhorizontalposition
2)
Theswitchispressedthreeseconds,andtwoshort
 beepswillbegiven.Theswitchisreleasedand
the speed is set by activating the remote control.
Clockwise: Increasing the speed
Counter-clockwise: Reducingthespeed
Note:Maximumtiltspeed:360º/minute.
3) Whentherequestedspeedhasbeenreached,thecontrollerwillgivesignal 
 afterthreeseconds(twobeeps),whenthepositionhasbeenstored.
3.8 Reset the settings
1) Theforksareplacedinhorizontalposition.
2)PressswitchA,untilfivebeepsaregiven.Theswitchisreleasedand
 thecontrollerissettomaximumspeedandstopsat45°.
Plug from
remote control
SwitchA
Signal
3.0 How to operate the Rotator

14
4.0 Optimum safety
Safety regulations
- Neverwalkunderaraisedload!
- Beforeloweringtheforks,makecertainthatnoforeign
 elementscanhinderthefreeloweringoftheforks.
- TheRotatorisdesignedforuseonanevenandlevelfloor
- During transport the forks shall be raised as little as possible
- Transportwithraisedforksshouldbemadeovertheshortestpossible
 distancesandatlowspeed
- Checkthatthechainsliftequally.Theyshallbeequallytightwhentheforks
are loaded
- Chains and chain bolts must not be damaged. Chains that have become
permanentlystretched(max.2%oforiginallength)mustbescrapped.
ATTENTION
Moving parts

15
4.1 Avoid overloads
Themaximumloadmustnotbeexceeded.Remember,thattheRotatoris
designed for evenly distributed load, - goods on pallets etc. If the forks are point-
loaded on one side, there is a risk of bending.
NOTE! Whendrivingwiththetruck,theforksshouldbeplacedinhorizontalposition.
Max.capacityoftheRotator/Multi-purposecarriage:1000kg/700Nm(seeload
diagram).
Load diagram
When the forks are tilted, the spatial position of the load changes. This means that
theloadcapacitythatcanbetiltedisreduced,thelargerthedistanceisbetween
load centre of the load and rotation centre.
Inordertousetheloaddiagram,thefollowingthreefactshavetobeknown:
•Thedistancefromtheupperedgeoftheforks/belowedgeoftheMulti-purpose
carrige to the load centre
•Requestedtiltdegree
• Weight of the load
Example:
-Theloadcentreisplaced120mm(A)over
 theforks/belowedgeMulti-purpose
carrige
-Tiltdegree:90º(B)
- Weight of the load: 400 kg
It appears from
the load diagram that
themaximumallowed
loadis425kg(C).
NOTE! Iftheloadcentreexceedsthealloweddistanceshownintheloaddiagram,
thereisariskthattheRotatorwillturnover,whenrotating.
Load centre distance
from upper edge of
theforks/belowedge
Multi-purpose carriage.
Upperedgeforks/below
edge Multi-purpose
carriage.
4.0 Optimum safety

16
Marking
The mast lifting capacity and the corresponding centre of
gravity distance are given by the pictogram on the side of the
mast.
Theliftingcapacityofthemastisthesameasthemax.lifting
capacity of the product.
Max.liftingcapacityissetonthesafetyvalveoftheproduct.
4.2 Avoid offset loads
Theloadmustbeevenlydistributed.Themaximumcentreofgravitydistancefrom
thefrontoftheforkmast(givenonthetruck)mustnotbeexceeded.Agreater
distance reduces the level of safety and increases the risk of tilting.
Goods on pallets, etc. must be properly secured, so that they cannot fall off during
transport,whenthetruckislifted,orwhenthetruckmustremainliftedforatime.
4.0 Optimum safety

17
4.0 Optimum safety
4.3 Rotation range
Standard version
Theloadcanberotated,whentheupperedgeoftheforksareliftedbetween
400and900mm.Outsidethisrange,theRotatorfunctionsasastandardstacker.
Bottom stop
Adjusted so that the forks are lifted 400 mm
above the floor.
Top stop
Indicates that the forks are lifted 900 mm above
the floor.
NOTE: TopstopisonlyplacedonRotatorswith
lifting heights, being higher than:
 920mmSELFR
 890mmSELFSR

18
400
900
1450
1880
Upper
edge forks
Max.sideways
moment
SELFR560x1250
Max.sideways
moment
SELFR680x1250
Max.sideways
moment
SELFSR560x1250
with 850 mm straddle
legs
Rangeofmaximumload1000kg/700Nm
ofRotatorinspecialversion
Normalrangeforthemaximumload1000kg/700Nm,
fork height 400-900 mm.
Special version
Thetopstopcanbesettootherintervalsthanbetween400-900mm.
TheheightofthetopstopdependsonthewidthoftheRotator,asawideRotator
canmanagealargersidewaysmovement.
E.g. OnaRotatorwith850mmstraddlelegs,thestopcanbeplacedata
 maximumforkheightof1880mm.
4.0 Optimum safety

19
4.4 Driving loaded
Theloadcentreisneverallowedtoexceedthecentrelineofthewheels.The
drivingspeedisreducedwhenliftingtheforksabove400mm.
4.5 Rotation with load
Theloadcentreisnotallowedtobeplacedontheoutsideofthelegsofthestacker,
asthiswillcauseariskofturningover. NOTE! Rotationisonlyallowedtotake
place,iftheRotatorisplacedonanequalfloor.Theloadisnotallowedtobe
dislocated during rotation.
BE CAREFUL!
Whenrotatingboxes,theoperatorneedsafulloverviewofthewholeworkingarea,
sothattherotationmovementcanbestoppedbeforetheboxtouchesthefloor,the
itemsorpersonsintheworkingarea.
4.0 Optimum safety

20
40A
60A
80A
5A
10A
20A
100A
100A
10A
5.0 There must be a current supply...
5.1 Fuses - replacement
There are five fuses in the electrical circuit.
100 Amp fuse in the main supply
from battery
10 Amp fuse in the control
current circuit
20 Amp fuse for built-in charger
40 AmpfuseforRotator
100 Amp fuse for the hydraulic pump
Replacement:
Theoldfuseistoberemovedandreplacedbyanewoneofthesamesize.
Find out why the fuses blow!
Many operational disturbances are caused by bad
connections in the electrical circuit. Make sure that the
connections are in order.
Check connections regularly for damage at insulating caps or
bad connections at plugs etc. Verdigris must be removed from
cableplugs.Keepallscrew/nutconnectionstight.
5.2 Wirring connections