logitrans LOGIFLEX ELF User manual

LOGIFLEX ELF / ELFS

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D221
B148
EU DECLARATION CONFORMANCE
Manufacturer: Logitrans A/S
Address:Hillerupvej 35
6760 Ribe
Danmark
hereby declares that:
machine: Product group: Logiex
Type: ELF1001 / ELFS1001
ELF1201 / ELFS1201
Production year/
Serial no:
a) has been manufactured in conformance with the stipulations of the:
• Directive no. 2006/42/EC
• Directive no. 2014/30/EC
• Directive no. 2014/35/EC
b) has been manufactured in conformance with the stipulations of the standard:
• EN ISO 3691-5
Responsible for the technical dossier:
Name: Gitte Kirkegaard
Address: Hillerupvej 35, DK-6760 Ribe
Signature:
Gitte Kirkegaard, CEO, Logitrans A/S Ribe, 01.12.2021.

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Contents
1.0 Before the rst lift... ............................................................................................ 4
2.0 Functions and identications .......................................................................... 5
3.0 How to operate the Logiex ............................................................................ 6
3.1 Handling of pallets............................................................................................................... 6
4.0 Optimum safety ...................................................................................................... 7
4.1 Safety regulations................................................................................................................ 7
4.2 Avoid overloads ................................................................................................................... 8
4.3 Avoid offset loads ................................................................................................................ 8
4.4 Driving loaded...................................................................................................................... 9
4.5 Emergency braking and Emergency stop............................................................................ 9
5.0 There must be a current supply.................................................................. 10
5.1 Fuses - replacement.......................................................................................................... 10
5.2 Wiring connections ............................................................................................................ 10
6.0 Long live the Logiex ..........................................................................................11
6.1 Lubrication and hydraulic oil...............................................................................................11
6.2 Oil change ..........................................................................................................................11
6.3 The hydraulic pump........................................................................................................... 12
6.4 Fork adjustment................................................................................................................. 12
6.5 Adjustment of lifting chain.................................................................................................. 12
6.6 Adjustment of steering wheel chains ................................................................................. 13
6.7 Adjustment of side play ..................................................................................................... 13
6.8 Cleaning ............................................................................................................................ 14
7.0 Good service after purchase ......................................................................... 15
7.1 Ordering spare parts.......................................................................................................... 15
7.2 Warranty/Compensation.................................................................................................... 15
7.3 Service and repair ............................................................................................................. 15
7.4 Warranty ............................................................................................................................ 15
7.5 Liability exemption............................................................................................................. 15
8.0 Fault location key................................................................................................. 16

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The Logiex is manufactured in accordance with safety directives.
Among the subjects dealt with in this Instruction Manual are:
Therefore please read this Instruction Manual carefully!
• Proper application
• Physical limitations of the product
• Risks with improper use
1.0 Before the rst lift...

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Maximum noise level < 70 dBA
Instrument board:
• Battery indicator
• Charging plug
(internal or external charger)
• Plug for extra equipment,
12V maximum 15 Amp
Braked position
To release the brake
1. Pull
2. Push
Released
Type plate
Lifting / Lowering
Emergency stop
2.0 Functions and identications

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ELF
ELFS
When handling closed pallets...
- Use the straddle Logiex!
For proper operation,
stand behind the handle.
Push/pull - raise/lower.
The forks will lift 190 mm
before the telescopic mast begins
to extend.
Applies to:
ELF 2050 - 3300
ELFS 2020 - 3270
3.1 Handling of pallets
3.0 How to operate the Logiex

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4.1 Safety regulations
• Never walk under a raised load!
• Before lowering the forks, make certain that no foreign
elements can hinder the free lowering of the forks
• The Logiex is designed for use on an even and level oor
• During transport the forks shall be raised as little as possible
• Transport with raised forks should be made over the shortest
possible distances and at low speed
• Check that the chains lift equally. They shall be equally tight
when the forks are loaded
• Chains and chain bolts must not be damaged. Chains that have become
permanently stretched (max. 2 % of original length) must be scrapped.
ATTENTION
Moving parts
4.0 Optimum safety

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4.2 Avoid overloads
The maximum load must not be exceeded. Remember, that the Logiex is
designed for evenly distributed load, - goods on pallets etc. If the forks are
point-loaded on one side, there is a risk of bending.
4.3 Avoid offset loads
The load must be evenly distributed. The maximum centre of gravity distance from
the front of the fork mast (given on the truck) must not be exceeded. A greater
distance reduces the level of safety and increases the risk of toppling.
Goods on pallets, etc. must be properly secured, so that they cannot fall off during
transport, when the truck is lifted, or when the truck must remain lifted for a time.
Marking
The mast lifting capacity and the corresponding
centre of gravity distance are given by the pictogram
on the side of the mast.
The lifting capacity of the mast is the same as the
max. lifting capacity of the product.
Max. lifting capacity is set on the safety valve of the
product.
NOTE! If the Logiex is tted with optional extras,
the capacity of the optional extras will apply.
Specic to ELF 1001/3300 - with load limitation at
signicant lifting heights.
• The fork bracket loading is dependent on the lifting
height and can be read on the load diagram.
• Load limitation at signicant heights is
incorporated to give greater stability of the
Logiex and operator safety.
4.0 Optimum safety

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!
The product has an emergency stop. When activating the emer-
gency stop, the main current supply is switched off.
The movement of the forks stops immediately when activating
the emergency stop.
If it becomes necessary to use the load as a brake to prevent the Logiex from
running away, activate the DOWN button quickly, until the load reaches the ground.
4.5 Emergency braking and Emergency stop
The Logiex is designed for use on even and level oor. During transport the forks
shall be raised as little as possible. Transport with raised forks should be made over
the shortest possible distances and at low speed.
4.4 Driving loaded
4.0 Optimum safety

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20A10A 20A 100A
5.2 Wiring connections
Many operational disturbances are caused by bad connections in the
electrical circuit. Make sure that the connections are in order.
Check connections regularly for damage at insulating caps or bad connections at
plugs, etc.
Verdigris must be removed from cable plugs. Keep all screw/nut connections tight.
Replacement:
The old fuse is to be removed and replaced by a new one of the same size.
Do not use a bigger fuse, as the fuse works as protection of the electric circuit.
Find out why fuses blow!
Pump unit
5.1 Fuses - replacement
There are four fuses in the electrical circuit.
• 100A fuse in the main supply from battery
• 10A fuse in the control current circuit
• 20A fuse (plug for extra equipment on the instrument board)
• 20A fuse for built-in charger
5.0 There must be a current supply...

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Regular inspection and the replacement of worn or defective parts in good time will
prolong the life of the Logiex.
“Prevention is better than repair”, therefore ensure:
• Correct usage
• Regular cleaning
• Periodic safety and service inspection
6.1 Lubrication and hydraulic oil
Under normal operation conditions the Logiex requires no
lubrication.
All ball bearings are sealed and lubricated for life, and moving parts
have self-lubricating bearings or are treated with grease. The hydraulic system is
lled with hydraulic oil of viscosity class ISO VG 15.
An additive is added to the oil. The concentrate reduces friction and wear and pro-
tects against corrosion.
Pre-mixed hydraulic oil with additive is available from the dealer. The oil is suitable
for use in the temperature range -10 to +50° C. A thinner oil is recommended for
temperatures lower than -10° C (if necessary, contact your dealer).
6.2 Oil change
Draining the oil:
1. Bring the unloaded forks down to the lowest position.
2. Most of the oil can be drained by loosening the hydraulic hose union and briey
activating the hydraulic pump with the switch.
3. The remaining oil can be drained from the oil tank by taking off the twelve clips
on the pump and removing the tank.
Oil lling:
4. Fill oil through the lling hole on the tank.
5. Oil quantity:
6. Ret the lling cap and bleed the system (6.3).
ELF 920 & ELFS 890 Approx 1,5 Liter
ELF 1200 - ELF 1600 & ELFS 1170 - ELFS 1570 Approx 3,0 Liter
ELF 1910 - ELF 2850 & ELFS 1880 - ELFS 2820 Approx 4,0 Liter
ELF 3300 & ELFS 3270 Approx 4,5 Liter
6.0 Long live the Logiex

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6.5 Adjustment of lifting chain
The chains shall be adjusted so that
• they lift equally
• they are equally tight
• The lifting movement has to stop in the cylinder, before the
mast rolls touch the top stop.
After adjusting, please check:
a: Fork bracket: the forks have to be placed above
the wheels
b: Adjustable carriage: the forks are to be kept
clear of the oor
The nuts (pos. 18) are to be adjusted
(nut M12, key width 19 mm).
6.3 The hydraulic pump
The hydraulic pump has a S3 “periodic intermittent duty” of 10 %. This means that
the pump in total is allowed to operate 1 minute for a period of 10 minutes. If the
pump operates more than 10%, the motor will be damaged due to superheating.
Bleeding the hydraulic system
With a load of 50-100 kg, the forks must be raised and lowered to top and bottom
position 2-3 times.
6.4 Fork adjustment
Two of the rollers on the fork bracket are
mounted on eccentric pins, so that they can
be adjusted. The adjustable rollers are at the
top.
1. Loosen screw (pos. 91) (key width 5 mm)
2. Eccentric pins (pos. 56) (key width 8 mm)
can now be turned to give the necessary
fork adjustment.
3. Adjustment must be made on both sides
to ensure uniform loading of the rollers.
6.0 Long live the Logiex

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A
C
B
Center
Fork
C Prol (Mast)
Mast roll
6.7 Adjustment of side play
1. Screw (A) is loosened counter-clockwise, until resistance disappears.
2. Turn the screw clockwise, until resistance appears. The following 1.5 to 2.5
turns of the screw will be a tightening of the spring (C).
3. When a larger resistance appears, make 0.25 turn counter-clockwise, and the
counter nut (B) will be tightened.
4. Pump the forks to its top position, and when lowering it has to slide to
the bottom. If this is not the case, loosen screw A, make approx. 0.5 turn
counter-clockwise and repeat point 4.
6.6 Adjustment of steering
wheel chains
• Set the handle in its middle position
Adjust the nuts (1, 2, 3 and 4) and bring
the wheels into parallel.
6.0 Long live the Logiex

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6.8 Cleaning
When cleaning the Logiex, do not direct the jet onto bearings and
seals. Otherwise the grease will be washed out and the life of the
equipment shortened.
Cleaning of the plastic screen (polycarbonate)
The screen is to be washed with slightly warm water added a neutral cleaning
material, and afterwards washed with clean water.
Use a soft sponge, a woollen cloth or a wash leather.
Never use sharp objects or
solvent cleaners when cleaning.
6.0 Long live the Logiex

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7.0 Good service after purchase
7.1 Ordering spare parts
The correct spare parts are obtainable from your dealer.
When ordering, please state:
• Serial number of the product
• Type and width/length of the product
• Spare part no. Please nd spare part no. on www. logitrans.com.
7.2 Warranty/Compensation
Spare parts delivered during the warranty period will be invoiced. A credit note will be
sent immediately after we have received and tested the defective parts and found that
the warranty conditions have been met.
7.3 Service and repair
You should be able to make adjustments and perform minor repairs on the spot. How-
ever, major repairs should be left to the dealer who has well-trained
personnel and the necessary special tools.
7.4 Warranty
The warranty covers material and assembly defects which, subject to inspection by us or
our representative, are deemed to be faults or deciencies that prevent normal use of the
parts concerned. Such affected parts shall be sent to your
Logitrans dealer carriage paid within the warranty period in force at the time in question,
together with a copy of the documentation for the service performed (B0284 - see the
back page). The warranty does not cover normal wear and
adjustments. The warranty period is based on singleshift working.
The warranty shall no longer apply if
• the product has been used incorrectly,
• the product is used in environments for which it was not designed,
• the product has been overloaded,
• replacements of parts have been made incorrectly or original parts have not been
used and consequential damages have arisen,
• if the product is changed or accessories, not being approved by Logitrans, are used.
• it can not be proved that a qualied technician has performed the service check
according to the requirements stated in the instruction manual (see the back page).
7.5 Liability exemption
The manufacturer accepts no responsibility for personal injury or material damage aris-
ing from deciencies, defects or improper usage. The manufacturer accepts no respon-
sibility for lost earnings, operating losses, lost time, lost prots or similar indirect losses
incurred by the purchaser or a third party.

16
Symptoms and observations
APump does not run when the UP button is pressed
BTruck does not lift when the UP button is pressed
CTruck does not lift to max. height
DForks lower after being raised
EForks do not lower when DOWN button is pressed
FForks cannot be lowered fully
GTruck unable to lift the max. load
HTruck lifts slowly
IForks do not lift horizontally
JSteering wheel does not drive evenly
Before asking the dealer for assistance...
...try the fault location key!
When the Logiex is used every day, adjustments and the replacement of worn
parts might be necessary.
If a fault appears during daily operation of the LOGIFLEX, rst check:
• Oil supply
• Electricity supply
• Condition of leads and fuses
If faults cannot be traced to these sources, contact your dealer, but...
8.0 Fault location key

17
If the problem cannot be solved
by using the fault location
key...
...please contact your dealer!
Contact
the dealer
Defective solenoid
valve
See point
6.5
Steering wheel out
of adjustment
Contact
the dealer
Defective valves
in pump
Contact
the dealer
Solenoid or check
valve defective
See point
6.4/6.5/6.7
Fork bracket needs
adjustment
Contact
the dealer
Leakage in hydraulic system
Visible oil leakage
Contact
the dealer
Pressure relief valve incorrectly
adjusted
See point
6.3
Air in hydraulic system
See point
4.1
Max. load exceeded
See point
5.2
Cables defective
See point
5.1
Fuse blown
10A or 100A
See seperate
manual
Battery discharged
See point
6.1/6.2
Oil deciency
Cause Mending
J
I
H
G
F
E
D
C
B
A

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Ergonomic
Lifting Performance
Logitrans A/S
[phone]
[email protected]
www.logitrans.com
S612 08022022/02
ELF-L-EN
Periodic service and safety inspection
Service check is required once each year.
Safety inspection should be performed by the dealer or other qualied
persons at least once each year, unless local regulations state otherwise.
The inspections are to be performed on the basis of form no. B0278 and
proved on form no. B0284. Forms and instructions for the
inspections are available at your dealer.