Lucent Technologies Lineage 2000 ECS Battery Plant User manual

Product Manual
H569-420
Select Code 167-790-062
Comcode 107539926
Issue 5
February 1997
Lineage®2000
600-Ampere, +24-Volt
ECS Minicell Battery Plant
Notice:
Every effort was made to ensure that the information in this
document was complete and accurate at the time of printing.
However, information is subject to change.
© Lucent Technologies 1997
All Rights Reserved
Printed in U.S.A.

Lucent Technologies ECS Minicell Battery Plant H569-420
Issue 5 February 1997 Table of Contents - 1
Table of Contents
1 Introduction
General 1 - 1
Application 1 - 1
Configurations 1 - 1
Basics 1 - 1
Technical Support 1 - 2
USA, Canada, Puerto Rico, and the US Virgin Islands 1 - 2
Central and South America 1 - 2
Europe, Middle East, and Africa 1 - 3
Asia Pacific Region 1 - 3
Product Repair and Return 1 - 3
USA, Canada, Puerto Rico, and the US Virgin Islands 1 - 3
Central and South America 1 - 3
Europe, Middle East, and Africa 1 - 3
Asia Pacific Region 1 - 3
Customer Service 1 - 3
2 Product Description
Specifications 2 - 1
Notes 2 - 4
Safety Agency Approvals 2 - 4
Typical Battery Plant 2 - 4
Battery Plant Subsystems 2 - 4
ECS Battery Plant Physical Description 2 - 6
ECS Battery Plant Subsystems 2 - 7
Rectifier 2 - 7
Batteries 2 - 8
Controller 2 - 8
DC Distribution 2 - 9
ECS DC Distribution Panel 2 - 9
Distribution Bus Bars 2 - 9
Plant Shunt 2 - 9
Low Voltage Battery Disconnect/Reconnect
(LVD/R) Feature 2 - 10
Circuit Breakers 2 - 13
Converter 2 - 13

Lucent Technologies ECS Minicell Battery Plant H569-420
2 - Table of Contents Issue 5 February 1997
3 Engineering and Ordering
Sizing a Plant 3 - 1
Non-Redundant Systems 3 - 1
Redundant Systems 3 - 1
Plant Sizing Example 3 - 2
Other Considerations 3 - 2
Ordering Information 3 - 3
Sample Orders 3 - 14
Documentation References 3 - 15
Battery Plant 3 - 15
Controller 3 - 16
Rectifier and RSA 3 - 16
Battery 3 - 16
Battery Thermal Management 3 - 16
4 Safety
Safety Statements 4 - 1
Warning Statements 4 - 3
5 Installation
General 5 - 1
Installation Tools and Test Equipment 5 - 1
Suggested Installation Sequence 5 - 2
Installation Sequence 5 - 3
Unpacking, Handling, and Frame Installation 5 - 3
Battery Stand Assembly 5 - 3
Cable Support and Ground System 5 - 6
Controller and LVD Setup 5 - 6
Wiring, Rectifier Installation, and Test 5 - 6
Battery Connections 5 - 7
Load Wiring 5 - 8
Initial Charge 5 - 8
Controller Test 5 - 8
Turn-up 5 - 9
Installation Procedures for Plant Growth 5 - 12
Adding a Load Circuit 5 - 12
6 Installation Tables
Controller 6 - 1
Rectifier 6 - 3
Wiring Diagram T-83260-30 6 - 4

Lucent Technologies ECS Minicell Battery Plant H569-420
Issue 5 February 1997 Table of Contents - 3
Alarm Leads 6 - 5
AC Fittings 6 - 7
7 Maintenance
Controls and Indicators 7 - 1
LVD/R LEDs 7 - 1
Fuses 7 - 1
DC Circuit Breakers 7 - 2
Troubleshooting 7 - 2
Open Distribution Breaker 7 - 3
Red LVD OPEN LED Lit 7 - 4
Yellow LVD FAIL LED Lit 7 - 4
Blown Fuse on LVD/Fuse Board 7 - 4
Repair and Replacement 7 - 5
Load Circuit Breaker Replacement 7 - 5
LVD/R Contactor Replacement 7 - 6
LVD/Fuse Board (CP5) Replacement 7 - 7
8Spares
9 Product Warranty
10 Glossary

Lucent Technologies ECS Minicell Battery Plant H569-420
Issue 5 February 1997 List of Figures - 1
List of Figures
Figure 1-1: +24V Lineage®2000 ECS Minicell
Battery Plant (Model H569-420 Group 1) 1 - 4
Figure 1-2: +24V Lineage®2000 ECS Minicell
Battery Plant (Model H569-420 G-2 E/W Group 10) 1 - 5
Figure 2-1: Block Diagram of Typical Battery Plant 2 - 5
Figure 2-2: ECS Battery Plant Block Diagram 2 - 7
Figure 2-3: ECS Distribution Bus Bars 2 - 11
Figure 2-4: Plug-In Circuit Breaker Mounting 2 - 12
Figure 2-5: ECS Distribution Panel 2 - 14
Figure 3-1: Recharge Time vs. Recharge Factor 3 - 3
Figure 5-1: Typical Floor Mounting Detail
for Battery Stands 5 - 9
Figure 5-2: Floor Mounting Hole Pattern
for Group 1 Battery Stand 5 - 10
Figure 5-3: Floor Mounting Hole Pattern
for Group 10 Battery Stand 5 - 11
Figure 5-4: LVD/Fuse Board (CP5) Jumper Locations 5 - 11
Figure 7-1: Fuse Designation and Function
for LVD/Fuse Board (CP5) 7 - 3

Lucent Technologies ECS Minicell Battery Plant H569-420
2 - List of Figures Issue 5 February 1997

Lucent Technologies ECS Minicell Battery Plant H569-420
Issue 5 February 1997 List of Tables - 1
List of Tables
Table 2-A: H569-420 Specifications 2 - 1
Table 3-A: +24V Minicell Battery Plant (H569-420) 3 - 4
Table 3-B: Recommended Spares 3 - 5
Table 3-C: Miscellaneous Parts 3 - 5
Table 3-D: Floor Plan and Heat Release Data 3 - 6
Table 3-E: Low Voltage Disconnect Settings
for CP5 (BCB4) 3 - 7
Table 3-F: Cable and Lug Sizes 3 - 8
Table 3-G: Cable and Lug Sizes 3 - 8
Table 3-H: Terminal Lug Kits for 3 - 50 Ampere
Circuit Breakers 3 - 8
Table 3-I: Terminal Lug Kits for 60 - 100 Ampere
Circuit Breakers 3 - 9
Table 3-J: J85501D-2 Controller Default Settings 3 - 10
Table 3-K: Optional TL1/X.25 Equipment 3 - 10
Table 3-L: Circuit Breakers for Groups 7 and 8 3 - 11
Table 3-M: Fuse Holder and Fuses for Groups 7 and 8 3 - 12
Table 3-N: Rectifiers for Groups 4 and 5 3 - 12
Table 3-O: Battery Stand and Batteries 3 - 13
Table 3-P: Battery Cable Kits 3 - 13
Table 3-Q: Battery Terminal Plate Assembly 3 - 14
Table 3-R: Anchor Bolt Kits 3 - 14
Table 5-A: Minimum Torque for All Electrical
Connections 5 - 4
Table 5-B: Torque and Minimum Yield Strength for
Mechanical Connections using Hex Head Cap Screws 5 - 5

Lucent Technologies ECS Minicell Battery Plant H569-420
2 - List of Tables Issue 5 February 1997
Table 5-C: Installation Reference Documents 5 - 5
Table 6-A: Controller Dip Switch Settings 6 - 1
Table 6-B: Controller Factory Default Settings 6 - 2
Table 6-C: CP2 Dip Switch Settings 6 - 3
Table 6-D: SW701 Settings for SR100/+24V Rectifier 6 - 3
Table 6-E: Figure/Feature Cross-Reference 6 - 4
Table 6-F: T83260-30 Figure H3 Alarm Lead Designation 6 - 5
Table 6-G: Recommended AC Fittings 6 - 7
Table 7-A: Troubleshooting 7 - 2
Table 8-A: Recommended Spares 8 - 1
Table 8-B: Miscellaneous Parts 8 - 1

Lucent Technologies ECS Minicell Battery Plant H569-420
Issue 5 February 1997 Introduction 1 - 1
1 Introduction
General This product manual (Select Code 167-790-062) describes the
H569-420 ECS Minicell Battery Plant, developed by Lucent
Technologies to satisfy the growing needs of cellular service
providers for a reliable mid-size, +24-volt battery plant.
Application The H569-420 battery plant supports +24-volt loads between
100 and 600 amperes and -48-volts loads less than 4 amperes.
Designed with new wireless hut dimensions in mind, this plant
has a small footprint.
Configurations The H569-420 is a front-access plant and offers you the
flexibility needed to plan a cell site. The +24V minicell battery
plant has two main configurations:
• The first accommodates two rectifier shelves, a controller, a
distribution panel, a +24V/-48V converter shelf, and one
string of C&D 600-ampere-hour batteries.
• The second houses either two rectifier shelves or one
rectifier shelf and one +24V/-48V converter shelf, as well as
a controller, a distribution panel, and up to two strings of
Lucent Technologies 2VR375E 375-ampere-hour batteries.
Basics The H569-420 battery plant is shown in Figures 1-1 and 1-2.
This member of the ECS family of battery plants operates from
anominal 208/220/240-voltac, 50/60-Hz source. It offersatotal
plant capacity of 600 amperes with a nominal 24-volt dc output
in a totally integrated energy system.

Lucent Technologies ECS Minicell Battery Plant H569-420
1 - 2 Introduction Issue 5 February 1997
The H569-420 plant houses the rectifiers, controller,
distribution, and the battery in a single, compact frame. It offers
a choice of racks that are mounted on a battery stand. The basic
plant has charge and discharge bus bars with optional low
voltage disconnect, a distribution panel capable of accepting up
to 42 circuit breakers, an ECS controller, space for two rectifier
shelves and/or converter assembly. The +24V Lineage®2000
ECS plant can connect up to six +24-volt, 100-ampere
switchmode rectifiers and either two strings of Lineage®2000
375-ampere-hour VR Series +24-volt batteries or one string of
600-ampere-hour batteries.
The plant's modular, front-access design makes installation,
growth and use in confined locations easy. Plant output current
capacity is increased by adding Lineage®2000 100-ampere,
+24-volt rectifiers to the rectifier shelf assemblies. Two optional
circuit packs are available to enhance the basic controller. One
adds microprocessor-based remote features and the second, a
datalogger.
Technical
Support Technical support for Lucent Technologies equipment is
available to customers around the world.
USA, Canada,
Puerto Rico, and
the US Virgin
Islands
Onapost-salebasis,duringtheProductWarrantyperiod,our
Technical Support telephone number 1-800-CAL RTAC
(1-800-225-7822) provides coverage during normal business
hours. Product Specialists are available to answer your technical
questions and assist in troubleshooting problems. For
out-of-hours EMERGENCIES, the 800 number will put you in
touch with a Regional Technical Assistance Center Engineer via
our 24 hour a day, 7 day per week Help Desk.
When Technical Support is required in the Post-Warranty
Period, the service may be billable unless you hold an extended
warranty or contractual agreement.
Central and
South America If you need product technical support, contact your local Field Support/Regional Technical Assistance Center or contact your
sales representative who will be happy to discuss your specific
needs.

Lucent Technologies ECS Minicell Battery Plant H569-420
Issue 5 February 1997 Introduction 1 - 3
Europe, Middle
East, and Africa If you need product technical support, contact your local Field Support/Regional Technical Assistance Center or contact your
sales representative who will be happy to discuss your specific
needs.
Asia Pacific
Region If you need product technical support, contact your local Field Support/Regional Technical Assistance Center or contact your
sales representative who will be happy to discuss your specific
needs.
Product Repair
and Return Repair and return service for Lucent Technologies equipment is
available to customers around the world.
USA, Canada,
Puerto Rico, and
the US Virgin
Islands
For information on returning of products for repair, customers
may call 1-800-255-1402 for assistance.
Central and
South America If you need to return a product for repair, your sales representative will be happy to discuss your individual situation.
Europe, Middle
East, and Africa If you need to return a product for repair, your sales representative will be happy to discuss your individual situation.
Asia Pacific
Region If you need to return a product for repair, your sales representative will be happy to discuss your individual situation.
Customer
Service For customer service, any other product or service information,
or for additional copies of this manual or other Lucent
Technologies documents, call 1-800-THE-1PWR
(1-800-843-1797). Specify the select code number for manuals,
or drawing number for drawings. Contact your regional
customer service organization or sales representative for
information regarding spare parts.

Lucent Technologies ECS Minicell Battery Plant H569-420
1 - 4 Introduction Issue 5 February 1997
Figure 1-1: +24V Lineage®2000 ECS Minicell Battery Plant
(Model H569-420 Group 1)
Output
Distribution Panel
(G-7 or G-8)
+24VDC to –48VDC
Converter Assembly
(G-N)
364B2 +24V Rectifier
One String of +24V
600AH Batteries
ECS Controller (G-6)
G-4
G-5

Lucent Technologies ECS Minicell Battery Plant H569-420
Issue 5 February 1997 Introduction 1 - 5
Figure 1-2: +24V Lineage®2000 ECS Minicell Battery Plant
(Model H569-420 G-2 E/W Group 10)
FAIL
F
F
F
11/3A
11/3A
11/3A2A
LINEAGE 2000
5A MAX
1
13 14 15 16 17 18 19 20 21
7
F
F
F
28
F
F
F
39
F
FF
F
4 1011 12
F
FF
F
5
F
F F SPARE
FUSES
F
WARNING
6
OPEN
LVD/R
Output
Distribution Panel
(G-7 or G-8)
364B2 +24V
100A Rectifier
Two Strings of
2VR375E Batteries
ECS Controller (G-6)
G-4
G-5
LucentTechnologies
LucentTechnologies

Lucent Technologies ECS Minicell Battery Plant H569-420
1 - 6 Introduction Issue 5 February 1997

Lucent Technologies ECS Minicell Battery Plant H569-420
Issue 5 February 1997 Product Description 2 - 1
2 Product Description
Specifications Table 2-A: H569-420 Specifications
Input Voltage 180-264 volts ac
(208/220/240 volts ac nominal)
Input Frequency 47-63 Hertz
(50/60 hertz nominal)
Operating Voltage 20-30 volts dc
(24 volts dc nominal)
Float Voltage 24-29 volts dc
(24 volts dc nominal)
Plant current rating
(Note 1) 600 amperes
Plant Shunt 600 amperes maximum
@ 50 millivolts
Low Voltage
Disconnect/Reconnect 20.25 or 21.25 volts dc
Controller Basic: 113B Microprocessor option circuit pack
Datalogger option circuit pack
Rectifier Shelf Assembly 2 maximum; each mounts 3
rectifiers
Rectifiers
Type: 364B
Rating: +24V dc nominal,
100 amperes
Maximum per plant: 6

Lucent Technologies ECS Minicell Battery Plant H569-420
2 - 2 Product Description Issue 5 February 1997
Converter Shelf Assembly
(Note 2) Type: PECO II
Converters Type: PECO II Rating: 48V dc nominal, 4 amperes
Maximum per shelf: 2
Batteries (Group 1) Type: C&D, Liberty 2000 Rating: 600Ah
Maximum per plant: 1 string
Batteries (Group 2) Lineage®2000 2VR375E
Rating: 375Ah
Maximum per plant: 2 strings
Circuit Breakers
Type: KS23616
Available ratings: 3, 5, 10, 15, 20,
30, 40, 45, 50, 60, 760, 80, 90, 100
amperes
Interrupt capacity: 7000 amperes
Temperature 32 to 122° Fahrenheit
0 to 50° Celsius
Altitude
(Note 3) -200 to 13,000 feet -61 to 3962 meters
Framework (Group 1) H x
D x W 46" x 16.5" x 26"
1168mm x 419mm x 660mm
Framework (Group 2) H x
D x W 42" x 26" x 26"
1067mm x 660mm x 660mm
Vertical Mounting Centers 1.00" (25 mm)
Horizontal Mounting
Center 22.32" (567 mm)
Dimensions with battery
stand
Group 1 (H x D x W)
88" x 16.5" x 26"
2235mm x 419mm x 660mm
Dimensions with battery
stand (G-10)
Group 2 (H x D x W)
84" x 26" x 26"
2134mm x 660mm x 660mm
Table 2-A: H569-420 Specifications

Lucent Technologies ECS Minicell Battery Plant H569-420
Issue 5 February 1997 Product Description 2 - 3
Weight Group 1
362 lbs (164kg) with 6 rectifiers
1797 lbs (815kg) with 6 rectifiers
battery stand and 1 string of C&D
batteries
Weight Group 2
337 lbs (153kg) with 6 rectifiers
1636 lbs (742kg) with 6 rectifiers
battery stand and two strings of VR
batteries
Rectifiers 25 lbs (11 kg)
Batteries Group 1 1 string C&D Liberty 600 Ah: 1435
lbs (651kg)
Batteries Group 2 2VR375E Battery: 78 lbs (35kg)
each
1 string: 936 lbs (425.5kg)
Earthquake Group 1 Zone 3 (includes 1 string of
batteries)
Earthquake Group 2 Zone 4, upper floors (includes 2
strings of batteries)
Heat Dissipation Group 1
(Full load) 3398 Watts (11595 BTU/hr)
Heat Dissipation Group 2
(Full load) 3328 Watts (11356 BTU/hr)
Heat Dissipation by unit
(Full load)
(Note 4)
Rectifier: 538 Watts (1836 BTU/hr)
Controller, basic + options: 26
Watts (89BTU/hr)
Converter: 144 Watts (491 BTU/hr)
Humidity Rating 10% to 95% non-condensing
Audible Noise (Note 5) 65dBa
Electrostatic Discharge IEC 801-2 Level 5 (15KV) @ 40%
relative humidity
Radiated and Conducted
Emissions FCC Level A
Electromagnetic Immunity 10V/m over the range of 20 to
2000MHz
Table 2-A: H569-420 Specifications

Lucent Technologies ECS Minicell Battery Plant H569-420
2 - 4 Product Description Issue 5 February 1997
Notes 1. If a panel is expected to operate continuously in an
ambient temperature of 40° C to 50° C, the total current
draw through the panel cannot exceed 500 amperes.
2. The H569-420 Group 1 can accommodate 2 rectifier
shelves and one converter shelf. In the H569-420 Group 2,
the converter shelf takes the place of the second rectifier
shelf.
3. For altitudes of 5000 to 13,000 feet, derate maximum
temperature by 3.6° F per 1000 feet above 5000 feet. For
altitudes of 1524 meters to 3962 meters, derate the
maximum temperature by 0.656° C per 304 meters above
1524 meters.
4. Specified at 27.25 volts dc, 600 amperes output, and
nominal input voltages and frequencies.
5. Measured at 2 feet (0.6 meter) from the rectifiers installed
in a plant.
Safety Agency
Approvals The H569-420 bay is Underwriters Laboratories (UL) Listed per Subject Letter 1801, Power Distribution Center for
Communications Equipment. Rectifiers are individually UL
Recognized (UL1950) and CSA Certified (CSA 22.2234) or
equivalent.
Typical Battery
Plant A basic block diagram of a typical dc battery plant is shown in
Figure2-1.Thebatteryplantacceptsalternatingcurrent from the
commercial utility or a standby ac power source and rectifies it
toproducedc power for theusing equipment. The plant’s control
and alarm functions interact with the rectifiers and the office. In
addition, the plant provides overcurrent protection, charge,
discharge, and distribution facilities. Battery reserve
automatically provides a source of dc power if the commercial
or standby ac fails. This battery reserve is engineered to supply
dc power for a specific period of time. In normal practice,battery
capacity is sized to provide 3 to 8 hours of reserve time.
Battery Plant
Subsystems AC Input: connects the commercial and/or standby ac power sources to the rectifiers within the plant and provides
overcurrent protection. This subsystem is usually supplied by
the customer.

Lucent Technologies ECS Minicell Battery Plant H569-420
Issue 5 February 1997 Product Description 2 - 5
Rectifiers: convertan ac source voltageinto the dc voltage level
required to charge and float the batteries and to power the using
equipment.
Controller: provides the local and remote control, monitor and
diagnostic functions required to administer the battery plant.
Batteries: provide energy storage for an uninterrupted power
feed to the using equipment during loss of ac input or rectifier
failure.
DC Distribution: provides overcurrent protection, connection
points for the using equipment, and bus barsused to interconnect
the rectifiers, batteries, plant shunt, and dc distribution.
Converters: transform 24-volt source voltages into regulated,
low noise -45.6 to -50.4 volt dc power sources for use with
telecommunications loads.
Figure 2-1: Block Diagram of Typical Battery Plant