Lucent Technologies Lineage 2000 User manual

Lineage®2000
600A, -48V Battery Plant
J85500G-2
Product Manual
Select Code 167-790-035
Comcode 106648348
Issue 6
May 1999
©1999 Lucent Technologies 1999

Product Manual
Select Code 167-790-035
Comcode 106648348
Issue 6
May 1999
Lucent Technolo
g
ies
Linea
g
e®2000
600A, -48V Batter
y
Plant
J85500G-2
Notice:
Every effort was made to ensure that the information in this
document was complete and accurate at the time of printing.
However, information is subject to change.
© 1999 Lucent Technologies
All Rights Reserved
Printed in U.S.A.

Lucent Technologies Lineage®2000 ECS/GPS Battery Plant J85500G-2
Issue 6 May 1999 Table of Contents - 1
Table of Contents
1 Introduction
General Information 1 - 1
Documentation 1 - 2
Customer Training 1 - 2
Customer Service 1 - 2
Technical Support 1 - 2
Product Repair and Return 1 - 3
2 Product Description
Plant Specifications 2 - 1
Typical Battery Plant Description 2 - 3
Battery Plant Subsystems 2 - 3
ECS Battery Plant Physical Description 2 - 4
Initial Bay 2 - 5
Supplementary Bays 2 - 5
ECS Battery Plant Subsystems 2 - 6
Rectifier 2 - 6
Batteries 2 - 7
Controller 2 - 7
ECS Controller 2 - 7
Galaxy Controller 2 - 8
DC Distribution 2 - 9
ECS DC Distribution Panel 2 - 9
Circuit Breaker Panel Description 2 - 12
Fuse panels 2 - 14
Capacitor Charge 2 - 24
Plant Bus Bars 2 - 25
Plant Shunt 2 - 25
Low Voltage Battery Disconnect/Reconnect (LVD/R)
Feature 2 - 26
Thermal (slope/step) compensation feature 2 - 27
3 Engineering, Planning and Ordering
General engineering calculations 3 - 2
Load Equipment Voltage 3 - 2

Lucent Technologies Lineage®2000 ECS/GPS Battery Plant J85500G-2
2 - Table of Contents Issue 6 May 1999
Battery voltage 3 - 3
Load drain and growth 3 - 4
Reserve Capacity 3 - 6
Charge capacity and recharge time 3 - 7
Battery string voltage drop and balancing 3 - 9
Battery size versus voltage drop 3 - 10
Calculating Voltage Drop 3 - 12
Conductor Ampacity 3 - 12
Overcurrent Protection 3 - 13
General Guidelines 3 - 13
Fuses 3 - 13
Circuit Breakers 3 - 13
Lineage® 2000 Engineering Specifics 3 - 14
Rectifier Sizing 3 - 14
Battery Sizing 3 - 14
Initial and supplementary bays 3 - 16
Cable and load breaker sizing 3 - 17
Record Wire And Breaker/Fuse Sizes 3 - 20
Low-Voltage Disconnect/Reconnect Feature 3 - 21
Emergency disconnect 3 - 21
Thermal (slope/step) compensation 3 - 22
Controller Options 3 - 22
Alarm System Interface 3 - 22
Earthquake Bracing 3 - 22
Planning 3 - 23
Floor Plan Data 3 - 23
Cable Rack and Routing 3 - 24
Grounding 3 - 24
Growth 3 - 24
Ordering Reference Material 3 - 24
Coding and Terminology 3 - 24
J-drawings 3 - 26
T-drawings 3 - 30
SD-drawings 3 - 31
Ordering Information 3 - 32
Ordering Guide (List Numbers) 3 - 34
Documentation References 3 - 37
4 Installation
General 4 - 1
Installation tools and test equipment 4 - 1
Suggested installation sequence 4 - 2
Sequence of tasks 4 - 2
Unpacking, handling & frame installation 4 - 3
Battery stand assembly 4 - 6

Lucent Technologies Lineage®2000 ECS/GPS Battery Plant J85500G-2
Issue 6 May 1999 Table of Contents - 3
Initial charge 4 - 6
Cable support and ground system 4 - 6
Controller and LVD set-up 4 - 6
AC wiring, rectifier installation & test 4 - 8
Load wiring 4 - 9
Battery connections, installation and test 4 - 10
Controller test 4 - 10
Load turn-up 4 - 11
Installation procedures for plant growth 4 - 11
Adding a load circuit 4 - 12
Installing thermal compensation unit in existing plant 4 - 13
Test Procedure 4 - 17
5 Maintenance
Controls and Indicators 5 - 1
CP5 Fuse Board LEDs and fuses 5 - 1
DC Circuit Breakers/Fuses 5 - 1
Troubleshooting 5 - 2
Open Distribution Breaker or Fuse 5 - 2
Red LVD OPEN LED Lit 5 - 3
Yellow LVD FAIL LED Lit 5 - 3
Repair and Replacement 5 - 4
Load Circuit Breaker or Fuse Replacement 5 - 4
LVD/R Contactor Replacement 5 - 5
LVD/Fuse Board (CP5) Replacement 5 - 6
Spare Parts 5 - 7
6 Product Warranty

Lucent Technologies Lineage®2000 ECS/GPS Battery Plant J85500G-2
Issue 6 May 1999 List of Figures - 1
List of Figures
Figure 1-1a: Lineage® 2000 ECS/GPS Battery Plant
(Model J85500G-2, Initial Bay) 1 - 4
Figure 1-1b: Lineage® 2000 ECS/GPS Battery Plant
(Model J85500G-2, Supplementary Bay) 1 - 5
Figure 2-1: Block diagram of typical battery plant 2 - 4
Figure 2-2: ECS/GPS Battery Plant block diagram 2 - 5
Figure 2-3a: Configurations A-M (allowed distribution
options in Initial Bay) 2 - 11
Figure 2-3b: Supplementary Bay options 2 - 12
Figure 2-4: List 20 (5 to 600A circuit breaker panel 2 - 13
Figure 2-5: List 30 (1 to 30A) fuse panel 2 - 15
Figure 2-6: List 31 (1 to 60A) fuse panel 2 - 15
Figure 2-7: List 32 (70 to 100A) fuse panel 2 - 16
Figure 2-8: List 33 (110 to 200A) fuse panel 2 - 17
Figure 2-9: List 34 (70 to 200A) fuse panel 2 - 18
Figure 2-10: List 35 (70 to 600A) fuse panel 2 - 18
Figure 2-11: List 36 (3 to 60A) fuse panel 2 - 19
Figure 2-12: Plant Bus Bars With Optional List 2
Low Voltage Disconnect 2 - 28
Figure 2-13: ECS Distribution Fuse Board Panel
(front view) 2 - 29
Figure 3-1: ECS Appearance Package Options 3 - 39
Figure 3-2: Uniframe Rack Construction of Initial
and Supplementary Bay 3 - 40
Figure 3-3: Bay Dimensions and Clearances 3 - 41

Lucent Technologies Lineage®2000 ECS/GPS Battery Plant J85500G-2
2 - List of Figures Issue 6 May 1999
Figure 3-4: Cabling Arrangement 3 - 42
Figure 3-5: Frame Ground Adapter Assembly 3 - 43
Figure 3-6: Typical J-Drawing A-Sheet 3 - 43
Figure 4-1: Typical floor mounting detail 4 - 5
Figure 4-2: Floor mounting template (all dimensions
are given in inches) 4 - 6
Figure 4-3: LVD/fuse board (CP5) jumper locations 4 - 8
Figure 4-4: LVD/fuse board with thermal compensation
circuitry (BMD1) switch locations 4 - 8
Figure 4-5: 216A Battery Thermal Compensation
Control Unit faceplate 4 - 18
Figure 4-6: Door assembly 4 - 19
Figure 4-7: VR Battery stand (placement of thermistors) 4 - 19
Figure 4-8: Plant frame work (placement of control
unit, option 1) 4 - 20
Figure 4-9: Door panel (placement of control unit,
option 2) 4 - 21
Figure 4-10: 216A Battery Thermal Compensation
Control Unit installed on frame 4 - 22
Figure 4-11: Terminal block assembly 4 - 23

Lucent Technologies Lineage®2000 ECS/GPS Battery Plant J85500G-2
Issue 6 May 1999 List of Tables - 1
List of Tables
Table 2-A: Lineage® 2000 Battery Plant Specifications
(Model J85500G-2) 2 - 1
Table 2-B: ECS/GPS Battery Plant Breaker and Fuse
Panels 2 - 10
Table 2-C: Load Lead Termination Points 2 - 10
Table 2-D: List 20 Circuit Breaker PanelWith
Optional Capacitor Charge Feature Panel 2 - 14
Table 2-E: List 30 Fuse Panel 2 - 19
Table 2-F: List 31 Fuse Panel 2 - 20
Table 2-G: List 32 Fuse Panel 2 - 20
Table 2-H: List 33 Fuse Panel 2 - 20
Table 2-I: List 34 Fuse Panel 2 - 21
Table 2-J: List 35 Fuse Panel 2 - 21
Table 2-K: List 36 Fuse Panel 2 - 22
Table 2-L: Initial Bay Feeder Cables for Different
Configurations 2 - 23
Table 3-A: Initial Load Drain Information 3 - 6
Table 3-B: Anticipated Future Load Drain Information 3 - 6
Table 3-C: Reserve Capacity 3 - 7
Table 3-D: Double Hole Terminal Lugs 3 - 18
Table 3-E: Single Hole Terminal Lugs 3 - 19
Table 3-F: Load Feeder Wire And Fuse/Breaker Size 3 - 21
Table 3-G: Minimum Wire Gauge (Ampacity) - All
Strings 3 - 21

Lucent Technologies Lineage®2000 ECS/GPS Battery Plant J85500G-2
2 - List of Tables Issue 6 May 1999
Table 3-H: Ordering Guide J85500G-2 ECS 600
Ampere -48 Volt Battery Plant 3 - 34
Table 4-A: Minimum Torque For All Electrical
Connections (e.g. Bus Bars) 4 - 4
Table 4-B: Torque For All Non-Electrical Connections
(e.g. Floor Anchors) 4 - 4
Table 4-C: Installation Reference Documents 4 - 7
Table 4-D: SW500 Reference 4 - 17
Table 5-A: Troubleshooting 5 - 2

Lucent Technologies Lineage®2000 ECS/GPS Battery Plant J85500G-2
Issue 6 May 1999 Introduction 1 - 1
1 Introduction
General
Information Thank you for making the Right Choice, a Lucent Technologies
Lineage®2000 Energy Systems product. The Lineage®2000
family name of premier energy system products is globally
recognized as the right choice for the ultimate in systems
performance and reliability.
Selecting this product brings the Lucent Technologies
commitment to product and service excellence to your own
telecommunications system. This long-standing Lucent
Technologies commitment has been gained from over 80 years
of worldwide telecommunications experience in the
development, manufacturing, engineering, installation and
servicing of leading edge energy systems, products and services.
The ECS Battery Plant, J85500G-2, is shown in Figure 1-1a.
This member of the ECS family of battery plants operates from
a nominal 208/240 volt ac, 50/60 Hz source. It offers a
600-ampere totalplantcapacitywith anominal48 voltdc output
in a totally integrated energy system.
The basic plant consists of charge and discharge bus bars with
optional low voltage disconnect, provision for breaker and fuse
panels, an ECS or Galaxy controller and space for four rectifier
shelf assemblies which can connect up to twelve -48-volt,
50-ampere switch mode rectifiers.
The plant’s modular design facilitates installation and growth.
Growth in plant output current capacity is achieved by adding
Lineage®2000 50-ampere, 48-volt rectifiers to rectifier shelf
assemblies.Twooptionalcircuitpacksareavailablefor thebasic
ECS controller, one to add microprocessor-based features and
the second to add a datalogger. A host of optional circuit packs
are available for the Galaxy controller. The ECS controller

Lucent Technologies Lineage®2000 ECS/GPS Battery Plant J85500G-2
1- 2 Introduction Issue 6 May 1999
requires only front access to the plant. The Galaxy controller
requires both front and rear access.
The ECS battery plant is compatible with virtually all flooded
and valve-regulated batteries which float within the range of 47
through 58.5 volts. In addition, the ECS plant is capable of
operating in a batteryless mode, making it suitable for those
applications where battery backup is not necessary or is
achieved through the use of an uninterrupted power supply
(UPS).
Documentation This document (Lucent Technologies 167-790-035) is part of a
set of product manuals which provide information on the
Lineage®2000 Evolutionary Control System (ECS) Battery
Plant and its components. Each manual contains a technical
description of the product, which is followed by detailed
information on engineering, installation, operation and
maintenance. The contents of the documentation package are
identified for ordering and reference purposes in Section 3 of
this manual.
Customer
Training Lucent Technologies offers customer training on many power
products. For information call 1-972-284-2163. This number is
answered from 8:00 a.m. until 4:30 p.m., Central Time Zone
(Zone 6), Monday through Friday.
Customer
Service Forcustomers in the United States, Canada, Puerto Rico, and the
US Virgin Islands, call 1-800-THE-1PWR (1-800-843-1797).
Services provided through this contact include initiating the
spare parts procurement process for out of service emergencies,
ordering Lucent Technologies documents, and providing other
product and service information.
For other customers worldwide, call 001-972-840-0382. This
numberis answeredfrom8:00a.m.until4:30p.m.,CentralTime
Zone (Zone 6), Monday through Friday.
Technical
Support Technical support for Lucent Technologies customers is
available around the world during the normal product warranty
period and also while specific contractual agreements extend
this service.

Lucent Technologies Lineage®2000 ECS/GPS Battery Plant J85500G-2
Issue 6 May 1999 Introduction 1 - 3
For customers in the United States, Canada, Puerto Rico, and the
US Virgin Islands, call 1-800-CAL-RTAC (1-800-225-7822) to
contact a product specialist to answer your technical questions
and assist in troubleshooting problems.
For other customers worldwide, contact your local field support
center or your sales representative to discussyour specific needs.
Product Repair
and Return Repair and return service is provided for Lucent Technologies
customers around the world. For customers in the United States,
Canada, Puerto Rico, and the US Virgin Islands, call
1-800-255-1402 for information on returning of products for
repair.
For other customers worldwide, contact your sales
representative to discuss your particular circumstances.

Lucent Technologies Lineage®2000 ECS/GPS Battery Plant J85500G-2
1- 4 Introduction Issue 6 May 1999
Figure 1-1a: Lineage®2000 ECS/GPS Battery Plant (Model J85500G-2, Initial Bay)
LVD/Fuse
Power Supply Panel
(List 20)
Circuit Breaker
Distribution Panel
ECS or Galaxy
Controller
364A Rectifier
(List 4)
(Max. 12 between
Initial and
Supplementary Bay)
Rectifier
Shelf
(List 10)
Plant Charge/
Discharge
Bus Bars
Space Available
for Distribution
Panel or Rectifiers
(Shown)
(4th Rectifier
Shelf not
Available with
Galaxy Controller)
POS 12 POS 11 POS 10
POS 1
POS 4
POS 7POS 8POS 9
POS 5POS 6
POS 2POS 3
LVD/R
FAIL
OPEN

Lucent Technologies Lineage®2000 ECS/GPS Battery Plant J85500G-2
Issue 6 May 1999 Introduction 1 - 5
Figure 1-1b: Lineage®2000 ECS/GPS Battery Plant (Model J85500G-2, Supplementary Bay)
(List 33)
Fuse Panel
(List 34)
Fuse Panel
(List 30)
Fuse Panel
(List 31)
Fuse Panel
364A Rectifier
(List 4)
Rectifier Shelf
(List 10)
Space
Available for
Rectifiers
7-12
Space
Available for
Distribution
Panels
POS 1
POS 4POS 5POS 6
POS 2POS 3

Lucent Technologies Lineage®2000 ECS/GPS Battery Plant J85500G-2
Issue 6 May 1999 Product Description 2 - 1
2 Product Description
Plant
Specifications
Table 2-A: Lineage®2000 Battery Plant Specifications (Model
J85500G-2)
Input Voltage 180-264 volts ac, single phase (208/220/240 volts ac nominal)
Input Frequency 47-63 Hertz (50/60 Hertz nominal)
Operating Voltage 40-60 volts dc (48 volts nominal)
Float Voltage 47-58.5 volts dc (48 volts dc nominal)
Plant Current Rating 600 amperes
Plant Shunt 600 amperes maximum at 50 millivolts
LVD/R Voltage
Settings 40.5 or 42.5 volts dc
Controller:
ECS Basic: 113B
Microprocessor option circuit pack: CP2
Datalogger option circuit pack: CP3
or Galaxy basic: 48V rectifier control
Rectifier Shelf
Assembly 4 maximum, each mounts 3 rectifiers
Rectifiers Type: Lineage® 2000 SR50/-48V Rating: -48 volts nominal, 50 amperes
12 maximum
Circuit Breakers Type: KS22010, KS22012 Available ratings: 5, 10, 20, 30, 45, 60, 80, 100, 125, 175, 225,
300, 400, 500, 600 amperes
Fuses Type: 74, KS-19870, cartridge, NON
Available ratings: 1-200 amperes
Temperature 32-122 degrees Fahrenheit
(0-50 degrees Celsius)

Lucent Technologies Lineage®2000 ECS/GPS Battery Plant J85500G-2
2 - 2 Product Description Issue 6 May 1999
Altitude
-200 to 13000 feet (-61 to 3962 meters)
For altitudes of 5000 to 13,000 feet, derate maximum
temperature by 3.6 degrees Fahrenheit per 1000 feet above
5000 feet.
For altitudes of 1524 to 3962 meters, derate maximum
temperature by 0.656 degrees Celsius per 100 feet above 1524
meters.
Framework
Type: 7 foot Central Office Framework (standard 26 inch
width)
Vertical mounting centers: 1.00 inches (25 mm)
Horizontal mounting centers: 24.32 inches (618 mm)
Dimensions Height: 84 inches (2134 mm) Width: 26 inches (660 mm)
Depth: 18.5 inches (470 mm)
Weight
Initial bay (includes 12 rectifiers): 600 pounds (272 kilograms)
Supplementary Bay (includes 6 rectifiers): 350 pounds (159
kilograms)
Battery Supplementary Bay:
Equipped with 1 string VR batteries: 2100 pounds (953
kilograms)
Equipped with 2 strings VR batteries: 4100 pounds (1860
kilograms)
Earthquake Initial bay: Zone 4, upper floors Bays equipped with VR batteries: See Earthquake Bracing,
Section 3
Heat Dissipation
Full load: 5750 watts (19,602 BTU/hr)(Note 1)
Half load: 2888 watts (9845 BTU/hr)
Rectifier, full load: 475 watts (1619 BTU/hr)
ECS Controller, basic and options: 26 watts (89 BTU/hr)
Galaxy, with options: 100 watts
Humidity rating 10% to 95% noncondensing
Audible noise 65 dBa (Note 2)
Electrostatic
discharge IEC 801-2 Level 5 (15 KV) at 40% relative humidity
Electromagnetic
immunity 10V/m over the range of 20 to 2000MHz
Note 1: Specified at 54 volts dc, 600 amperes output, and nominal input voltages and
frequencies.
Note 2: Measured at 2 feet (6 meters) from the rectifiers installed in plant (six
rectifiers in initial bay).
Table 2-A: Lineage®2000 Battery Plant Specifications (Model
J85500G-2)