Lucent Technologies LINEAGE 2000 Evolutionary Control System Battery... User manual

Product Manual
Product H569-408
167-790-042
Comcode 106689862
Issue 2
July 1996
Lucent Technologies
LINEAGE®2000
300-Ampere, -48-Volt
Evolutionary Control System
Battery Plant
Notice:
Every effort was made to ensure that the information in this
document was complete and accurate at the time of printing.
However, information is subject to change.
©1996 Lucent Technologies
All Rights Reserved
Printed in U.S.A.

Lucent Lineage®2000 ECS Battery Plant H569-408
Issue 2 July 1996 Table of Contents 1
Table of Contents
1 Introduction
Documentation 1 - 2
Technical Support 1 - 5
USA, Canada, Puerto Rico, and the US Virgin Islands 1 - 5
Central and South America 1 - 5
Europe, Middle East, and Africa 1 - 5
Asia Pacific Region 1 - 5
Product Repair and Return 1 - 5
USA, Canada, Puerto Rico, and the US Virgin Islands 1 - 5
Central and South America 1 - 6
Europe, Middle East, and Africa 1 - 6
Asia Pacific Region 1 - 6
Customer Service 1 - 6
2 Product Description
Plant Specifications 2 - 1
Typical Battery Plant Description 2 - 4
Battery Plant Subsystems 2 - 4
ECS Battery Plant Physical Description 2 - 6
Introduction 2 - 6
Initial Bay 2 - 6
Supplementary Bays 2 - 7
ECS Battery Plant Subsystems 2 - 7
Rectifier 2 - 7
Batteries 2 - 8
Controller 2 - 9
DC Distribution 2 - 9
ECS DC Distribution Panel 2 - 12
Distribution Bus Bars 2 - 12
Plant Shunt 2 - 12
Low Voltage Battery Disconnect/Reconnect (LVD/R)
Feature 2 - 12
Circuit Breakers 2 - 13
Ordering Information 2 - 14
Documentation References 2 - 17

Lucent Lineage®2000 ECS Battery Plant H569-408
2 Table of Contents Issue 2 July 1996
3 Installation
General 3 - 1
Installation Tools And Test Equipment 3 - 2
Suggested Installation Sequence 3 - 2
General Information 3 - 2
Sequence of Tasks 3 - 3
Installation Procedures For Plant Growth 3 - 13
Adding a Load Circuit 3 - 13
4 Maintenance
Controls and Indicators 4 - 1
Controller and Rectifier 4 - 1
CP5 Fuse Board LEDs and Fuses 4 - 1
DC Circuit Breakers 4 - 2
Troubleshooting 4 - 2
Open Distribution Breaker 4 - 5
Red LVD OPEN LED Lit 4 - 5
Yellow LVD FAIL LED Lit 4 - 5
Blown Fuse on CP5 4 - 6
Repair and Replacement 4 - 6
Load Circuit Breaker Replacement 4 - 6
LVD/R Contactor Replacement 4 - 7
LVD/Fuse Board (CP5) Replacement 4 - 8
Spare Parts 4 - 9
5 Product Warranty

Lucent Lineage®2000 ECS Battery Plant H569-408
Issue 2 July 1996 List of Figures 1
List of Figures
Figure 1-1: LINEAGE® 2000 ECS Battery Plant
(Model H569-408, Initial Bay) 1 - 3
Figure 1-2: VR Battery Supplementary Bay Configurations 1-4
Figure 2-1: Block Diagram of Typical Battery Plant 2 - 5
Figure 2-2: ECS Battery Plant Block Diagram 2 - 7
Figure 2-3: ECS Distribution Bus Bars 2 - 10
Figure 2-4: Plug-In Circuit Breaker Mounting 2 - 11
Figure 3-1: Typical Floor Mounting Detail 3 - 8
Figure 3-2: Floor Mounting Template (All Dimensions
in Inches) 3 - 9
Figure 3-3: LVD/Fuse Board (CP5) Jumper Locations 3 - 10
Figure 4-1: Fuse Designation and Function for
LVD/Fuse Board (CP5) 4 - 3

Lucent Lineage®2000 ECS Battery Plant H569-408
Issue 2 July 1996 List of Tables 1
List of Tables
Table 2-A. LINEAGE® 2000 Battery Plant Specifications -
Model H569-408 2 - 1
Table 2-B: Ordering Guide for H569-408 ECS
300-Ampere -48-Volt Battery Plant 2 - 15
Table 3-A: Minimum Torque For All Electrical
Connections 3 - 4
Table 3-B: Torque and Minimum Yield Strength for
Mechanical Connections (Using Hex Head Cap Screws 3 - 5
Table 3C: Installation Reference Documents 3 - 6
Table 4-A: Troubleshooting 4 - 4
Warranty Period 5 - 2

Lucent Lineage®2000 ECS Battery Plant H569-408
Issue 2 July 1996 Introduction 1 - 1
1 Introduction
Thank you for making the Right Choice, a Lucent LINEAGE®
2000 Energy Systems product. The LINEAGE® 2000 family
name of premier energy system products is globally recognized
as the right choice for the ultimate in systems performance and
reliability. Selecting this product brings the Lucent commitment
to product and service excellence to yourown system. This long-
standing Lucent commitment has been gained from years of
worldwide telecommunications experience in the development,
manufacturing,engineering,installationand servicingofleading
edge energy systems, products and services.
The ECS Battery Plant, H569-408, is shown in Figure 1-1. This
member of the ECS family of battery plants operates from a
nominal 208/240-volt ac, 50/60-Hz source. It offers a 300-
ampere total plant capacity with a nominal 48-volt dc output in
a totally integrated energy system.
The basic plant consists of charge and discharge bus bars with
optional low voltage disconnect, a distribution panel capable of
accepting up to 42 circuit breakers, an ECS controller, space for
two rectifier shelf assemblies which can connect up to six -48-
volt, 50-ampere switch mode rectifiers and space for one string
of LINEAGE® 2000 375-ampere hour VR Series 48-volt
batteries.
The plant's modular front-access design facilitates installation,
growth and use in confined locations. Plant output current
capacity is increased by adding LINEAGE® 2000 50-ampere, -
48-volt rectifiers to the rectifier shelf assemblies. Functionality
is added to the basic controller by twooptional circuit packs, one

Lucent Lineage®2000 ECS Battery Plant H569-408
1 - 2 Introduction Issue 2 July 1996
to add microprocessor-based features and the second to add a
datalogger. Additional battery reserve time may be gained
through the use of supplementary bays (Figure 1-2). These bays
can house up to two 48-volt strings of 375-ampere hour batteries
to provide a maximum of 2625 ampere hours at the 10-hour rate.
Documentation This document (Lucent 167-790-042) is part of a set of product
manuals which provide information on the LINEAGE® 2000
Evolutionary Control System (ECS) Battery Plant and its
components. This manual should be inserted after the PLANT
tab in the LINEAGE® 2000 Battery Plant Binder. The binder
contains tabs for the other manuals in the set, such as Controller,
Rectifierand Battery manuals. Each manual contains a technical
description of the product, which is followed by detailed
information on engineering, installation, operation and
maintenance. The contents of the documentation package are
identified for ordering and reference purposes in Section 3 of
this manual.

Lucent Lineage®2000 ECS Battery Plant H569-408
Issue 2 July 1996 Introduction 1 - 3
Figure 1-1: LINEAGE® 2000 ECS Battery Plant (Model
H569-408, Initial Bay)
Lucent
ONE STRING VR-SERIES
BATTERIES
ECS CONTROLLER
SR50/-48V RECTIFIER
CIRCUIT BREAKER AND FUSE
BOARD DISTRUBUTION PANEL

Lucent Lineage®2000 ECS Battery Plant H569-408
1 - 4 Introduction Issue 2 July 1996
Figure 1-2: VR Battery Supplementary Bay Configurations

Lucent Lineage®2000 ECS Battery Plant H569-408
Issue 2 July 1996 Introduction 1 - 5
Technical
Support Technical support for Lucent Technologies equipment is
available to customers around the world.
USA, Canada,
Puerto Rico, and
the US Virgin
Islands
On apost-salebasis,duringtheProductWarrantyperiod,our
Technical Supporttelephone number 1-800-CAL RTAC (1-800-
225-7822) provides coverage during normal business hours.
Product Specialists are available to answer your technical
questions and assist in troubleshooting problems. For out-of-
hours EMERGENCIES, the 800 number will put you in touch
with a Regional Technical Assistance Center Engineer via our
24 hour a day, 7 day per week Help Desk.
When Technical Support is required in the Post-Warranty
Period, the service may be billable unless you hold an extended
warranty or contractual agreement.
Central and
South America If you need product technical support, contact your local Field Support/Regional Technical Assistance Center or contact your
sales representative who will be happy to discuss your specific
needs.
Europe, Middle
East, and Africa If you need product technical support, contact your local Field Support/Regional Technical Assistance Center or contact your
sales representative who will be happy to discuss your specific
needs.
Asia Pacific
Region If you need product technical support, contact your local Field Support/Regional Technical Assistance Center or contact your
sales representative who will be happy to discuss your specific
needs.
Product Repair
and Return Repair and return service for Lucent Technologies equipment is
available to customers around the world.
USA, Canada,
Puerto Rico, and
the US Virgin
Islands
For information on returning of products for repair, customers
may call 1-800-255-1402 for assistance.

Lucent Lineage®2000 ECS Battery Plant H569-408
1 - 6 Introduction Issue 2 July 1996
Central and
South America If you need to return a product for repair, your sales representative will be happy to discuss your individual situation.
Europe, Middle
East, and Africa If you need to return a product for repair, your sales representative will be happy to discuss your individual situation.
Asia Pacific
Region If you need to return a product for repair, your sales representative will be happy to discuss your individual situation.
Customer
Service For customer service, any other product or service information,
or for additional copies of this manual or other Lucent
Technologies documents, call 1-800-THE-1PWR
(1-800-843-1797). Specify the select code number for manuals,
or drawing number for drawings. Contact your regional
customer service organization or sales representative for
information regarding spare parts.

Lucent Lineage®2000 ECS Battery Plant H569-408
Issue 2 July 1996 Product Description 2 - 1
2 Product Description
Plant
Specifications
Table 2-A. LINEAGE® 2000 Battery Plant Specifications -Model H569-408
Input Voltage 180-264 Vac (208/220/240 Vac nominal)
Input Frequency 47-63 Hz (50/60 Hz nominal)
Operating Voltage 40-60.0 Vdc (48 Vdc nominal)
Float Voltage 47-58.5 Vdc (48 Vdc nominal)
Plant Current Rating 300 amperes
Plant Shunt 300 amperes maximum at 50 millivolts
LVD/R Voltage Settings 40.5 or 42.5 Vdc
Controller Basic: 113A; Microprocessor option circuit pack: BAB1;
Datalogger option circuit pack: BAC1, BAC2
Rectifier Shelf Assembly 2 maximum, each mounts 3 rectifiers
Rectifiers Type: LINEAGE® 2000 SR50/-48V Rating: -48 Vdc nominal, 50 amperes
Number: 6 maximum
Batteries Type: LINEAGE® 2000 2VR375E Rating: 375 Ah per string
Number: 7 strings maximum

Lucent Lineage®2000 ECS Battery Plant H569-408
2 - 2 Product Description Issue 2 July 1996
Circuit Breakers Type: KS23616 Ratings: 10, 20, 30, 45, 60 amperes
Interrupt capacity: 7000 amperes
Temperature 32 to 122°F (0 to 50°C)
Altitude
-200 to 13000 feet (-61 to 3962 meters)
For altitudes of 5000 to 13,000 feet, derate maximum
temperature by 3.8°F per 1000 feet above 5000 feet.
For altitudes of 1524 to 3962 meters, derate maximum
temperature by 0.656°C per 304 meters above 1524
meters.
Framework
Type: 42-inch (1067 mm) high frame (standard 23-inch
relay rack width), mounted on top of a 26-inch wide
846821890 battery stand
Vertical mounting centers: 1.00 inches (25 mm)
Horizontal mounting centers: 22.32 inches (567 mm)
Dimensions
Height: 84 inches (2134 mm)
Width: 26 inches (660 mm)
Depth: 26 inches (660 mm): G-1 or G-2 plant and G-41 or
G-42 battery stand
Weight (approximate)
Initial Bay (G-1 or G-2)
(3 Deep Battery Module
Stand)
with six rectifiers: 495 lbs (225 kg)
with six rectifiers and VR Series batteries: 2370 pounds
(1075 kilograms)
Supplementary Battery Bay with one string VR 375 Ah batteries: 2085 lbs (946 kg)
Rectifiers 25 lbs (11 kg) each
Batteries 2VR375E Battery: 78 lbs (35 kg) each
Earthquake
Initial bay (including one string of batteries): Zone 4,
upper floors
Supplementary stands equipped with VR batteries:
One string high Zone 4
Heat Dissipation
Full load: 2744 watts (9362 BTU/hr)
Rectifier, full load: 451 watts (1540 BTU/hr)
Controller, basic and options: 26 watts (89 BTU/hr)
(note 1)
Humidity rating 10% to 95% noncondensing
Audible noise 65 dBa (note 2)
Table 2-A. LINEAGE® 2000 Battery Plant Specifications -Model H569-408

Lucent Lineage®2000 ECS Battery Plant H569-408
Issue 2 July 1996 Product Description 2 - 3
Electrostatic discharge IEC 801-2 Level 5 (15 KV) at 40% relative humidity
Radiated/ Conducted
Emissions FCC Level A
Electromagnetic immunity 10V/m over the range of 20 to 2000 MHz
Notes:
1. Specified at 55.5 Vdc, 300 amperes output, and nominal input voltages and frequencies.
2. Measured at 6 feet (2 meters) from the rectifiers installed in plant.
Table 2-A. LINEAGE® 2000 Battery Plant Specifications -Model H569-408

Lucent Lineage®2000 ECS Battery Plant H569-408
2 - 4 Product Description Issue 2 July 1996
Typical Battery
Plant
Description
A basic block diagram of a typical dc battery plant is shown in
Figure2-1.Thebattery plant acceptsalternatingcurrentfromthe
commercial utility or a standby ac power source and rectifies it
to produce dc power for the using equipment. Control and alarm
functions are provided by the plant to interact with the rectifiers
and the office. In addition, the plant provides overcurrent
protection, charge, discharge, and distribution facilities. Battery
reserve automatically provides a source of dc power if the
commercial or standby ac fails. This battery reserve is
engineered to supply dc power for a specific period of time. In
normal practice, battery capacity is sized to provide 3to 8 hours
of reserve time.
Battery Plant
Subsystems AC Distribution: connects the commercial and/or standby ac power sources to the rectifiers within the plant and provides
overcurrent protection. This subsystem is usually supplied by
the customer.
Rectifiers: convertan ac source voltage intothe dcvoltage level
required to charge and float the batteries and to power the using
equipment.
Controller: provides the local and remote control, monitor and
diagnostic functions required to administer the battery plant.
Batteries: provide energy storage for an uninterrupted power
feed to the using equipment during loss of ac input or rectifier
failure.
DC Distribution: provides overcurrent protection, connection
points for the using equipment, and bus barsused to interconnect
the rectifiers, batteries, plant shunt, and dc distribution.

Lucent Lineage®2000 ECS Battery Plant H569-408
Issue 2 July 1996 Product Description 2 - 5
Figure 2-1: Block Diagram of Typical Battery Plant

Lucent Lineage®2000 ECS Battery Plant H569-408
2 - 6 Product Description Issue 2 July 1996
ECS Battery
Plant Physical
Description
Introduction The LINEAGE® 2000 Evolutionary Control System (ECS)
Battery Plant is shown in Figure 1-1. The ECS battery plant
provides power for the using equipment as well as float and
recharge capability for the battery reserve. The plant operates
from a nominal 208/240 Vac, 50/60 Hz source. It offers a 300
ampere total plant capacity with a nominal -48 Vdc output. The
ECS battery plant is mounted on a battery stand which provides
space for one 48-volt string of VR Series batteries. The ECS
plant is capable of operating in a batteryless mode, making it
suitable for those applications where battery backup is not
necessary or is provided by an uninterruptible power supply
(UPS).
The ECS battery plant uses state-of-the-art technology to
achieve dramatic equipment size and weight reduction and to
minimize maintenance. These advantages are realized by the
application of Switch-Mode Rectifier (SR)and Valve-Regulated
(VR) battery technologies and a unique plug-in rectifier and
circuit breaker design.
The ECS battery plant is designed as a totally integrated energy
system package. It is a compactand complete system containing
a controller, rectifiers, circuit breaker distribution panel, and
optional automatic battery disconnect/reconnect (LVD/R)
feature and batteries. The plant is a modular front-access design
for ease of installation, growth and maintenance. This power
system is ideal for use in confined areas and enables one to
utilize valuable floor space in a more efficient manner.
Initial Bay The initial bay will accommodate a maximum of six
LINEAGE® 2000 SR Series 50 ampere rectifiers, a
LINEAGE® 2000 ECS controller, a distribution panel capable
of accepting a maximum of 42 circuit breakers of 10, 20, or 30
ampere capacity, or 20 circuit breakers of 45 and 60 ampere
capacity, a low voltage battery disconnect/reconnect feature and
one string of LINEAGE® 2000 VR Series 48-volt, 375-ampere
hour batteries.

Lucent Lineage®2000 ECS Battery Plant H569-408
Issue 2 July 1996 Product Description 2 - 7
Supplementary
Bays If additional battery reserve is required, supplementary bays are available which can each house up to two 48 volt strings of
LINEAGE® 2000 2VR375E batteries. A maximum of three
two-string high or six one-string high bays or a total of seven
strings of VR batteries can be added to the ECS battery plant
providing a total battery capacity of 2625 ampere hours at a 10-
hour rate.
ECS Battery
Plant
Subsystems
Figure 2-2 illustrates the arrangement and interconnections of
the ECS Battery Plant subsystems from the ac input to the dc
output. These subsystems are described below:
Rectifier The LINEAGE® 2000 SR Series rectifiers are designed
specifically for applications where small size, low weight and
ease of installation are of overriding importance. The rectifiers
utilize a combination of switch-mode technology and forced air
Figure 2-2: ECS Battery Plant Block Diagram
Lucent

Lucent Lineage®2000 ECS Battery Plant H569-408
2 - 8 Product Description Issue 2 July 1996
coolingtoachievea significantreductioninsize and weight over
conventional ferroresonant rectifiers. The plug in, connectorized
design of the rectifiers reduces installation time to minutes,
permitting easy growth and maintenance without service
interruption.
The LINEAGE® 2000 SR Series 50-ampere rectifiers operate
over 208/220/240 Vac 50/60 Hz nominal single phase input
range without any necessary tap changes. A power factor
correction circuit incorporated in the design insures a power
factor of 90 percent or greater for loads above 50 percent of the
full load rating. The rectifiers provide the ECS controller with a
full complement of status and alarm signals. The SR Series 50-
ampere rectifier is both UL recognized and CSA certified.
The rectifier status and alarm signals, ac input, and dc output are
all connectorized. The rectifiers plug into a rectifier shelf
assembly that accommodates a maximum of three individual 50-
ampere rectifiers. The ECS plant is equipped with two rectifier
shelf assemblies for a total capacity of six SR Series 50-ampere
rectifiers. (See the LINEAGE® 2000 SR Series rectifier product
manual for additional information.)
Batteries The LINEAGE® 2000 VR Series battery is designed
specifically for use in the ECS battery plant. Selection ofthe VR
Series battery enables one to maximize space efficiency and
fully realize the benefits of front access, modular growth, ease of
installation and maintenance offered by the ECS battery plant
system design.
The LINEAGE® 2000 VR Series battery is a valve regulated
design incorporating many of the same technologically
advanced features as the highly acclaimed LINEAGE® 2000
Round Cell battery. It is a compact, totally front access, modular
battery based on a unit cell architecture. The VR Series battery
is currently available in a 2 volt, 375-ampere hour configuration
for use in the ECS plant. The compact physical dimensions of
the VR battery permit the installation of up to 750 ampere hours
of 48 volt battery reserve in a single framework space. (See the
LINEAGE® 2000 VR Series battery product manual for
additional information.)

Lucent Lineage®2000 ECS Battery Plant H569-408
Issue 2 July 1996 Product Description 2 - 9
Controller The ECS controller performs the centralized monitoring, control
and reporting functionsfor the ECSbattery plant. The basicECS
controller can monitor and control up to six rectifiers. It also
provides a single interface point for power alarm and status
reporting.
Two optional expansion circuit packs are available to upgrade
the ECS controller: a microcomputer board equipped with a
powerful 16-bit microprocessor, and a datalogger board. The
microcomputer board adds sophisticated firmware features such
as remote communications, alarm history, and statistics. This
board is available as Group 5 or 7 on H569-408. Group 7 is the
same as Group 5, with the addition of a voice response feature.
The datalogger board may be used in conjunction with the
microcomputer option to provide general purpose ac and dc,
voltage and current monitoring and control. This board is
available as Group 8 or 9 on H569-408. Group 9 is the same as
Group 8, with the addition of a remote termination panel
allowing external connection to the board from outside the
controller. (See the ECS controller manual for further
information.)
DC Distribution The ECS dc distribution panel has a maximum of 42 circuit
breaker positions. The circuit breakers are a plug-in style,
available in 10, 20, 30, 45 and 60 ampere ratings (see Figure 2-
4). The 10, 20 and 30 ampere circuit breakers occupy one
position and the 45 and 60 ampere circuit breakers require two
positions on the panel. The distribution panel contains the plant
charge and discharge bus bars, plant shunt, LVD/R contactor
and associated circuitry (see Figure 2-3).