Lucent Technologies Lineage 2000 ECS Battery Plant User manual

Lineage®2000
300-Ampere, -48-Volt
ECS Battery Plant
J85500D-3
Product Manual
167-790-064
Comcode 107418287
Issue 5
January 1999
©Lucent Technologies 1999

Product Manual
J85500D-3
167-790-064
Comcode 107418287
Issue 5
January 1999
Lineage®2000
300-Ampere, -48-Volt
ECS Battery Plant
J85500D-3
Notice: The information, specifications and procedures in this manual
are subject to change without notice. Lucent Technologies assumes no
responsibility for any errors that may appear in this document.
Copyright©1999 Lucent Technologies
All Rights Reserved
Printed in U.S.A.

Lucent Technologies Lineage®2000 ECS Battery Plant J85500D-3
Issue 5 January 1999 Table of Contents - 1
Table of Contents
1 Introduction
General 1 - 1
Documentation 1 - 2
Customer Training 1 - 2
Customer Service 1 - 2
Technical Support 1 - 2
Product Repair and Return 1 - 3
2 Product Description
Plant specifications 2 - 1
Typical battery plant description 2 - 2
Battery plant subsystems 2 - 3
ECS battery plant physical description 2 - 4
Initial bay 2 - 4
Supplementary bays 2 - 4
ECS battery plant subsystems 2 - 5
Rectifier 2 - 6
Batteries 2 - 6
Controller 2 - 7
DC distribution 2 - 7
ECS dc distribution panel 2 - 10
Distribution bus bars 2 - 10
Plant shunt 2 - 10
Low voltage battery disconnect/reconnect
(LVD/R) feature 2 - 11
Low voltage load disconnect/reconnect
(LVLD/R) feature 2 - 12
Circuit breakers/fuses 2 - 12
Thermal (slope/step) compensation feature 2 - 12
3 Engineering, Planning and Ordering
General engineering calculations 3 - 2
Load equipment voltage 3 - 2
Battery voltage 3 - 3
Load drain and growth 3 - 4

Lucent Technologies Lineage®2000 ECS Battery Plant J85500D-3
2 - Table of Contents Issue 5 January 1999
Reserve capacity 3 - 6
Charge capacity and recharge time 3 - 8
Battery string voltage drop and balancing 3 - 9
Battery size versus voltage drop 3 - 10
Calculating voltage drop 3 - 12
Conductor ampacity 3 - 12
Overcurrent protection 3 - 13
General guidelines 3 - 13
Fuses 3 - 13
Circuit breakers 3 - 14
Lineage® 2000 engineering specifics 3 - 14
Rectifier sizing 3 - 14
Battery sizing 3 - 15
Initial and supplementary bays 3 - 16
Cable and load breaker sizing 3 - 17
Record wire and breaker/fuse sizes 3 - 24
Low-voltage battery disconnect/reconnect feature 3 - 26
Low-voltage load disconnect/reconnect feature 3 - 26
Thermal (slope/step) compensation feature 3 - 26
Controller options 3 - 26
Alarm system interface 3 - 26
Earthquake bracing 3 - 27
Planning 3 - 27
Floor plan data 3 - 27
Grounding 3 - 28
Growth 3 - 28
Ordering reference material 3 - 29
Coding and terminology 3 - 29
J-drawings 3 - 30
T-drawings 3 - 34
SD-drawings 3 - 35
Ordering information 3 - 36
Ordering guide (list numbers) 3 - 37
Supplementary components (field installed) 3 - 38
Documentation references 3 - 40
4 Installation
General 4 - 1
Installation tools and test equipment 4 - 2
Suggested installation sequence 4 - 2
Sequence of tasks 4 - 4
Step A: Unpacking, handling & frame installation 4 - 4
Step B: Battery stand assembly 4 - 5
Step C: Cable support and ground system 4 - 5
Step D: Controller and LVD set-up 4 - 5

Lucent Technologies Lineage®2000 ECS Battery Plant J85500D-3
Issue 5 January 1999 Table of Contents - 3
Step E: AC wiring, rectifier installation and test 4 - 6
Step F: Battery connections 4 - 6
Step G: Load wiring 4 - 7
Step H: Initial charge 4 - 12
Step I: Controller test 4 - 12
Step J: Load turn-up 4 - 12
Installation procedures for plant growth 4 - 13
Adding a load circuit 4 - 13
Installing thermal compensation unit in existing plant 4 - 15
Tools required 4 - 15
Test procedure 4 - 18
5 Maintenance
Controls and Indicators 5 - 1
DC Circuit Breakers 5 - 1
Troubleshooting 5 - 3
Open Distribution Breaker 5 - 3
Red LVD OPEN LED Lit 5 - 4
Yellow LVD FAIL LED Lit 5 - 4
Blown Fuse on LVD/Fuse Board 5 - 4
Repair and Replacement 5 - 4
Load Circuit Breaker Replacement 5 - 5
LVD/R Contactor Replacement 5 - 6
LVD/Fuse Board (CP5) Replacement 5 - 7
Spare Parts 5 - 7
6 Product Warranty
7Safety
Safety Statements 7 - 1
Warning Statements And Safety Symbols 7 - 3

Lucent Technologies Lineage®2000 ECS Battery Plant J85500D-3
Issue 5 January 1999 List of Figures - 1
List of Figures
Figure 1-1: Lineage® 2000 ECS Battery Plant
(Model J85500D-3, initial bay equipped with
VR battery stand) 1 - 4
Figure 1-2: VR Battery supplementary bay
configurations per J85504C-1 1 - 5
Figure 1-3: Lineage® 2000 ECS Battery Plant
(Model J85500D-3, initial bay equipped with
12IR125 battery stand) 1 - 6
Figure 2-1: Block Diagram of Typical Battery Plant 2 - 3
Figure 2-2: ECS Battery Plant Block Diagram 2 - 5
Figure 2-3: ECS distribution bus bars 2 - 8
Figure 2-4: Plug-in circuit breaker mounting 2 - 9
Figure 2-5: ECS dc distribution panel (front view) 2 - 10
Figure 3-1: Rack Construction of List 15 Bay 3 - 42
Figure 3-2a: Bay Dimensions and Clearances
(List 1 equipped with List 9) 3 - 43
Figure 3-2b: Bay Dimensions and Clearances
(List 1 equipped with List 10 or List 11) 3 - 44
Figure 3-3: Frame Ground Adapter Assembly 3 - 45
Figure 3-4: Typical J-Drawing A-Sheet 3 - 46
Figure 4-1: Typical floor mounting detail 4 - 8
Figure 4-2: Floor mounting template, VR battery
installation (all dimensions are given in inches) 4 - 9
Figure 4-3: Floor mounting template, 12IR125 battery
installation (all dimensions are given in inches) 4 - 10
Figure 4-4a: LVD/Fuse Board (BAD1) jumper locations 4 - 11

Lucent Technologies Lineage®2000 ECS Battery Plant J85500D-3
2 - List of Figures Issue 5 January 1999
Figure 4-4b: LVD/Fuse Board (BAD10) 4 - 11
Figure 4-5: LVD/Fuse Board with thermal
compensation circuitry (BID1) switch locations 4 - 12
Figure 4-6: 216A Battery Thermal Compensation
Control Unit faceplate 4 - 19
Figure 4-7: Door assembly 4 - 20
Figure 4-8: VR Battery stand (placement of thermistors) 4 - 20
Figure 4-9: 216A Battery Thermal Compensation
Control Unit installed on frame 4 - 21
Figure 4-10: Terminal block assembly 4 - 22
Figure 5-1: Fuse Designation and Function for
LVD/Fuse Board 5 - 2

Lucent Technologies Lineage®2000 ECS Battery Plant J85500D-3
Issue 5 January 1999 List of Tables - 1
List of Tables
Table 2-A: Lineage® 2000 Battery Plant Specifications
(Model J85500D-3) 2 - 1
Table 3-A: Initial Load Drain Information 3 - 6
Table 3-B: Anticipated Future Load Drain Information 3 - 6
Table 3-C: Reserve Capacity 3 - 7
Table 3-D: Terminal Lug Kits for
Circuit Breakers or Fuse Holders 3 - 18
Table 3-E: Terminal Lugs for Flex and Stranded Wires,
List 3 - 6 Distribution Panels 3 - 21
Table 3-F: Terminal Lugs For Connecting
IR Battery Cables To The Distribution Panel 3 - 21
Table 3-G: VR Battery Cable and Lug Information 3 - 22
Table 3-H: Field-Installed Components
For List 3 through 6 and 23 through 26
Distribution Panels 3 - 22
Table 3-I: Load Feeder Wire And Fuse/breaker Size 3 - 25
Table 3-J: Minimum Wire Gauge (Ampacity) -
All Strings 3 - 25
Table 3-K: Ordering Guide J85500D-3 ECS
300 Ampere -48 Volt Battery Plant 3 - 37
Table 3-L: Supplementary Components (Field Installed) 3 - 38
Table 4-D: SW500 Reference 4 - 18

Lucent Technologies Lineage®2000 ECS Battery Plant J85500D-3
Issue 5 January 1999 Introduction 1 - 1
1 Introduction
General Thank you for making the Right Choice, a Lucent Technologies
Lineage®2000 Energy Systems product. The Lineage®2000
family name of premier energy system products is globally
recognized as the right choice for the ultimate in systems
performance and reliability. Selecting this product brings the
Lucent Technologies commitment to product and service
excellence to your own system. This long-standing Lucent
Technologies commitment has been gained from over 80 years
of worldwide telecommunications experience in the
development, manufacturing, engineering, installation and
servicing of leading edge energy systems, products and services.
The ECS Battery Plant, J85500D-3, is shownin Figure 1-1. This
member of the ECS family of battery plants operates from a
nominal 208/240-volt ac, 50/60-Hz source. It offers a
300-amperetotalplantcapacitywithanominal48-voltdcoutput
in a totally integrated energy system.
The basic plant consists of charge and discharge bus bars with
optional low voltage disconnect, a distribution panel capable of
accepting up to 42 circuit breakers, an ECS controller, space for
two rectifier shelf assemblies which can connect up to six
-48-volt, 50-ampere switch mode rectifiers and space forone 48-
voltstringofLineage®2000 250-or375-amperehourVR Series
batteries or four 48-volt strings of 125-ampere hour IR Series
batteries.
The plant’s modular front-access design facilitates installation,
growth and use in confined locations. Plant output current
capacity is increased by adding Lineage®2000 50-ampere,
-48-volt rectifiers to the rectifier shelf assemblies. Two optional
circuitpacksmaybeadded tothe basiccontroller, onetoprovide
microprocessor-based features and the second to provide a

Lucent Technologies Lineage®2000 ECS Battery Plant J85500D-3
1 - 2 Introduction Issue 5 January 1999
datalogger. Supplementary battery bays (J85504C-1 and
J85504D-1) add battery reserve time. These bays can house up
to two 48-volt strings of 250- or 375-ampere hour batteries or
four 48-volt strings of 125-ampere hour IR Series batteries to
provide a maximum of 2625 ampere hours at the 10-hour rate.
Documentation This document (Lucent Technologies 167-790-064) is part of a
set of product manuals which provide information on the
Lineage®2000 Evolutionary Control System (ECS) Battery
Plant and its components. See Documentation References in
Section 3 for the contents of the documentation package.
Customer
Training Lucent Technologies offers customer training on many power
products. For information call 1-972-284-2163. This number is
answered from 8:00 a.m. until 4:30 p.m., Central Time Zone
(Zone 6), Monday through Friday.
Customer
Service Forcustomersin the United States,Canada, Puerto Rico, and the
US Virgin Islands, call 1-800-THE-1PWR (1-800-843-1797).
Services provided through this contact include initiating the
spare parts procurement process for out of service emergencies,
ordering Lucent Technologies documents, and providing other
product and service information.
For other customers worldwide, call 001-972-840-0382. This
numberisansweredfrom8:00a.m.until4:30p.m.,CentralTime
Zone (Zone 6), Monday through Friday.
Technical
Support Technical support for Lucent Technologies customers is
available around the world during the normal product warranty
period and also while specific contractual agreements extend
this service.
For customersin the United States,Canada, Puerto Rico, and the
US Virgin Islands, call 1-800-CAL-RTAC (1-800-225-7822) to
contact a product specialist to answer your technical questions
and assist in troubleshooting problems.
For other customers worldwide, contact your local field support
center or your sales representative to discuss your specific needs.

Lucent Technologies Lineage®2000 ECS Battery Plant J85500D-3
Issue 5 January 1999 Introduction 1 - 3
Product Repair
and Return Repair and return service is provided for Lucent Technologies
customers around the world. For customers in the United States,
Canada, Puerto Rico, and the US Virgin Islands, call 1-800-255-
1402 for information on returning of products for repair.
For other customers worldwide, contact your sales
representative to discuss your particular circumstances.

Lucent Technologies Lineage®2000 ECS Battery Plant J85500D-3
1 - 4 Introduction Issue 5 January 1999
Figure 1-1: Lineage®2000 ECS Battery Plant (Model
J85500D-3, initial bay equipped with VR battery stand)
Lucent

Lucent Technologies Lineage®2000 ECS Battery Plant J85500D-3
Issue 5 January 1999 Introduction 1 - 5
Figure 1-2: VR Battery supplementary bay configurations
per J85504C-1
VR Series
Batteries
Universal VR Series
Battery Stand
8 Shelf Battery Stand 4 Shelf Battery Stand

Lucent Technologies Lineage®2000 ECS Battery Plant J85500D-3
1 - 6 Introduction Issue 5 January 1999
Figure 1-3: Lineage®2000 ECS Battery Plant (Model
J85500D-3, initial bay equipped with 12IR125 battery stand)
11
32
1
22
13
34
3
24
15
36
5
26
17
38
7
28
19
40
9
30
21
42
FAIL
FF
1
1
/
3
A1
1
/
3
A
2A
LINEAGE 2000
17
FF
28
FF
39
FF
4 1011 12
FF
5
FF
6
OPEN
LVD/ R
1
2
3
4
5
6
7
8
9
10
11 13 15 17 2119
12 14 2016 18
32
34 36 38 40 42
3022 24 26 28
23 25 27 29 31
33 35 37 39 41
169: 847539202
Cover, Clear
(4 Places)
168: 847539194
Retainer
(4 Places)
171: 403244502
Cable Tie
(3 per Retainer)
165: 801256165
Screw
.250-20 x .750
167: 803690668
Washer, Lock .250
166: 801098963
Washer, Lock .250
(16 Places)
Battery Disconnect
Switch Location
One per String/Row
407155399
Battery, 12IR125
(4 Places)
Inter-Battery Strap
Provided with Battery
172: 847582863
Spacer, 12IR125 Battery
(12 Places)
Lucent

Lucent Technologies Lineage®2000 ECS Battery Plant J85500D-3
Issue 5 January 1999 Product Description 2 - 1
2 Product Description
Plant
specifications Table 2-A: Lineage®2000 Battery Plant Specifications
(Model J85500D-3)
Input Voltage 180-264 volts ac (208/240 volts ac nominal)
Input Frequency 47-63 Hertz (50/60 Hertz nominal)
Operating Voltage 40-60.0 volts dc (48 volts dc nominal)
Float Voltage 47-58.5 volts dc (48 volts dc nominal)
Plant Current Rating 300 amperes
Plant Shunt 300 amperes maximum at 50 millivolts
LVD/R Voltage Settings 40.5 or 42.5 volts dc ±0.5V
LVLD/R Voltage Disconnect voltage: 42V ±0.5V
Reconnect voltage: 50V ±0.5V
Controller Basic: 113A type
Microprocessor option circuit pack: CP2
Datalogger option circuit pack: CP3
Rectifier Shelf Assembly 2 maximum, each mounts 3 rectifiers
Rectifiers Type: Lineage®2000 SR50/-48V
Rating: -48 volts nominal, 50 amperes
Number: 6 maximum @ 16.5 Amps ac input (each)
Batteries Type: Lineage®2000 2VR375E, 2VR250E or 12IR125
Rating: 375 Ah, 250 Ah or 125 Ah per string
Number: 6 strings maximum
Circuit Breakers Type: KS23616
Ratings: 3, 5, 10, 15, 20, 30, 40, 45, 50, 60, 70, 80, 90,
100 amperes
Interrupt capacity: 10,000 amperes
Temperature 32-122 degrees Fahrenheit (0-50 degrees Celsius)
Altitude -200 to 13000 feet (-61 to 3962 meters)
For altitudes of 5000 to 13,000 feet, derate maximum
temperature by 3.6 degrees Fahrenheit per 1000 feet
above 5000 feet. For altitudes of 1524 to 3962 meters,
derate maximum temperature by 0.656 degrees Celsius
per 304 meters above 1524 meters.
Framework Type: 42 inch (1067 mm) high frame (standard 23 inch
relay rack width), mounted on top of a J85504C-1 or
J85504D-1 battery stand
Vertical mounting centers: 1.00 inches (25 mm)
Horizontal mounting centers: 22.32 inches (567 mm)

Lucent Technologies Lineage®2000 ECS Battery Plant J85500D-3
2 - 2 Product Description Issue 5 January 1999
Dimensions Height: 84 inches (2134 mm)
Width: 26 inches (660 mm): L-1 e/w L-10 or L-11
32 inches (813 mm): L-1 e/w L-9
Depth: 26 inches (660 mm): L-1 e/w L10
18.5 inches (470 mm): L-1 e/w L-11
19.5 inches (495 mm): L-1 e/w L-9
Weight (approximate)
Initial Bay (L-1 or L-2) with six rectifiers: 495 lbs (225 kg)
(3 Deep Battery with six rectifers and VR Series batteries:
Module Stand) 2370 lbs (1075 kg)
(2 Deep Battery with six rectifers and VR Series batteries:
Module Stand) 1685 lbs (764 kg)
(12IR125 Battery Stand) with six rectifiers and IR Series batteries: 2407 lbs
(1094 kg)
Supplementary Battery Bay with one string VR 375 Ah batteries: 2085 lbs (946 kg)
with twostrings VR375 Ah batteries: 4110 lbs (1864 kg)
with one string VR 250 Ah batteries: 1400 lbs (635 kg)
with twostrings VR250 Ah batteries: 2765 lbs (1254 kg)
Rectifiers 25 lbs (11 kg) each
Batteries 2VR375E Battery: 78 lbs (35 kg) each
2VR250E Battery: 52 lbs (24 kg) each
12IR125 Battery: 1201 lbs (546 kg) each
Earthquake Initial bay (including one string of batteries):
Zone 4 (for VR battery stands), upper floors
Heat Dissipation Full load: 2744 watts (9363 BTU/hr)
Rectifier, full load: 451 watts (1539 BTU/hr)
Controller, basic and options: 26 watts (89 BTU/hr)
See Note 1
Humidity rating 10% to 95% noncondensing
Audible noise 65 dBa
See Note 2
Electrostatic discharge IEC 801-2 Level 5 (15 KV) at 40% relativehumidity
Radiated and Conducted
Emissions FCC Level A
Electromagnetic immunity 10V/m over the range of 20 to 2000MHz
Safety UL Listed for use in USA and Canada (except when
equipped with List 5 or List 6). See Section 7, Safety
Note 1: Specified at 55.5 volts dc, 300 amperes output, and nominal input voltages and
frequencies.
Note 2: Measured at 2 feet (6 meters) from the rectifiers installed in a plant.
Typical battery
plant
description
A basic block diagram of a typical dc battery plant is shown in
Figure 2-1. The battery plant accepts alternatingcurrent from the
commercial utility or a standby ac power source and rectifies it
to produce dc power for the using equipment. Control and alarm
functions are provided by the plant to interact with the rectifiers
and the office. In addition, the plant provides overcurrent
protection, charge, discharge, and distribution facilities. Battery
reserve automatically provides a source of dc power if the