M-system R1C-GH User manual

THERMOCOUPLE & DC INPUT MODULE
( 16 points; CC-Link Ver.1.10 / Ver.2.00 ) MODEL R1C-GH
Contents
1. BEFORE USE .............................................................................................. 2
2. GENERAL DESCRIPTION ........................................................................... 3
3. POINTS OF CAUTION.................................................................................. 3
4. HARDWARE SPECIFICATIONS .................................................................. 4
5. COMPONENT IDENTIFICATIONS ............................................................... 5
6. INSTALLATION ............................................................................................ 5
7. TERMINAL CONNECTIONS........................................................................ 6
7.1. EXTERNAL DIMENSIONS ...........................................................................................................6
7.2. CONNECTION DIAGRAM ............................................................................................................7
8. INPUT RANGE SELECTING........................................................................ 8
9. CONNECTING DATA LINK WIRES.............................................................. 9
9.1. TWISTED-PAIR CABLE ................................................................................................................9
9.2. POINTS OF CAUTION IN HANDLING WIRES .............................................................................9
9.3. WIRING DIAGRAM .......................................................................................................................9
10. SELECTING CC-LINK VERSION................................................................. 9
11. DATA LIST ...................................................................................................10
11.1. REMOTE I/O ...............................................................................................................................10
11.2. ASSIGNING REMOTE REGISTERS ..........................................................................................10
11.3. A/D CONVERSION .....................................................................................................................10
12. PARAMETERS SETTING BY PLC PROGRAM ..........................................11
12.1. GENERAL DESCRIPTION ........................................................................................................ 11
13. TROUBLESHOOTING.................................................................................12
13.1. L ERR. INDICATOR BLINKING...................................................................................................12
13.2. L ERR. INDICATOR ON ..............................................................................................................12
13.3. L RUN INDICATOR OFF .............................................................................................................12
13.4. UNABLE TO READ/WRITE DIGITAL VALUES? .........................................................................12
14. CHECKING..................................................................................................13
15. ADJUSTMENT PROCEDURE.....................................................................13
16. MAINTENANCE...........................................................................................13
17. LIGHTNING SURGE PROTECTION ...........................................................13
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-5956 Rev.11 P. 1 / 13
INSTRUCTION MANUAL

1. BEFORE USE ....
Thank you for choosing M-System. Before use, please check contents of the package you received as out-
lined below.
If you have any problems or questions with the product, please contact M-System’s Sales Office or repre-
sentatives.
This product is for use in general industrial environments, therefore may not be suitable for applications
which require higher level of safety (e.g. safety or accident prevention systems) or of reliability (e.g. vehicle
control or combustion control systems).
For safety, installation and maintenance of this product must be conducted by qualified personnel.
■PACKAGE INCLUDES:
Thermocouple & DC input module (body + CJC sensor) ...............................................................................(1)
Terminating resistor (110 Ω, 0.5 W)................................................................................................................(1)
■MODEL NO.
Confirm Model No. marking on the product to be exactly what you ordered.
■INSTRUCTION MANUAL
This manual describes necessary points of caution when you use this product, including installation, con-
nection and basic maintenance procedures.
The R1C is programmable using the R1X Configurator Software (model: R1CON). For detailed information
on the PC configuration, refer to the R1CON instruction manual. The R1CON PC Configurator Software
is downloadable at M-System’s web site: http://www.m-system.co.jp.
R1C-GH
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-5956 Rev.11 P. 2 / 13

2. GENERAL DESCRIPTION
The model R1C-GH, Thermocouple & DC Input Module, is used as remote device for CC-Link.
Model number and suffix codes are designated as follows:
R1C−GH2T−x
MODEL
POWER INPUT
M2 : 100 – 240V AC
R : 24V DC
FIELD TERMINAL TYPE
T : M3 screw terminals
I/O TYPE
GH2 : Thermocouple or DC input, 16 points
The R1C accepts 16 points of thermocouple and/or DC input signals. It converts analog inputs (0 – 100%)
proportionally into 16-bit signed binary signals.
CC-Link Version 1.10 and 2.00 can be switched at the startup.
This instruction manual explains hardware specifications, component identification, and wiring instruc-
tions, etc.
3. POINTS OF CAUTION
■GENERAL PRECAUTIONS
• Before you remove the module, turn off the power supply and input signal for safety.
■ENVIRONMENT
• Indoor use.
• When heavy dust or metal particles are present in the air, install the module inside proper housing with sufficient ventila-
tion.
• Do not install the module where it is subjected to continuous vibration. Do not subject the module to physical impact.
• Environmental temperature must be within -5 to +60°C (23 to 140°F) with relative humidity within 30 to 90% RH in order
to ensure adequate life span and operation.
• Be sure that the ventilation slits are not covered with cables, etc.
■WIRING
• Wrong connection may damage the module.
• Do not connect cables to moving parts or pull them tightly.
• Do not install cables close to noise sources (relay drive cable, high frequency line, etc.).
• Do not bind these cables together with those in which noises are present. Do not install them in the same duct.
■AND ....
• The module is designed to function as soon as power is supplied, however, a warm up for 10 minutes is required for satisfy-
ing complete performance described in the data sheet.
R1C-GH
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-5956 Rev.11 P. 3 / 13

4. HARDWARE SPECIFICATIONS
ITEM SPECIFICATIONS
Analog input ±20V DC, ±5V DC, ±0.8V DC, ±0.2V DC, ±50mV DC, ±10mV DC (input resistance 300 kΩ)
Sampling rate Approx. 150 msec. / 16 points
Protocol CC-Link, Ver.1.10 / Ver. 2.00
Digital output 16-bit signed binary (14 bits for data)
Input Type A/D Conversion Range (decimal)
±20V ±20000
±5V ±5000
±1V ±10000
±0.8V ±8000
±0.2V ±20000
±50mV ±5000
±10mV ±10000
Thermocouple Temperature × 10
Accuracy DC Input ±0.3%
T/C Type Usable Range
(°C)
Accuracy
(%)
Conformance Range
(°C)
Thermocouple (PR) 0 to 1770 ±0.5 400 to 1770
K (CA) -270 to +1370 ±0.3 0 to 1370
E (CRC) -270 to +1000 ±0.7 0 to 1000
J (IC) -210 to +1200 ±0.7 0 to 1200
T (CC) -270 to +400 ±1.0 0 to 400
B (RH) 100 to 1820 ±0.7 700 to 1820
R -50 to +1760 ±0.7 400 to 1760
S -50 to +1760 ±0.7 400 to 1760
C (WRe 5-26) 0 to 2320 ±0.7 0 to 2320
N -270 to +1300 ±0.5 0 to 1300
U -200 to +600 ±0.5 0 to 600
L -200 to +900 ±0.3 0 to 900
P (Platinel II) 0 to 1395 ±0.5 0 to 1395
CJC error ≤ ±3°C at 20°C ±10°C
Number of inputs 16
Isolation Input to CC-Link (FG) to power
Required nodes CC-Link Ver. 1.10 4 (RX/RY 32 points each, RWr/RWw each 16 points)
CC-Link Ver. 2.00 1 (RX/RY 64 points each, RWr/RWw each 16 points)
Power input, CC-Link
Euro type connector terminal (applicable wire size: 0.2 to 2.5 mm2(AWG 24 to 12), stripped length 7 mm)
Input M3 screw terminals (torque: 0.6 N∙m)
Configurator 2.5 dia. miniature jack; RS-232-C level
Noise immunity 1000 Vp-p, 1 µsec.
Dielectric strength 2000V AC @ 1 minute (input to CC-Link [FG] to power to ground [FG1])
Insulation resistance ≥100 MΩ with 500V DC (input to CC-Link [FG] to power)
Weight 400 g (0.88 lb)
Power input R1C-GH2T-M2 85 – 264V AC, 47 – 66 Hz
R1C-GH2T-R 24V DC ±10%
Power consumption R1C-GH2T-M2 Approx. 10VA
R1C-GH2T-R Approx. 7W
R1C-GH
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-5956 Rev.11 P. 4 / 13

5. COMPONENT IDENTIFICATIONS
T6T7T8 DBDA DG FG SLD
AF
GBCDE
H
NAME FUNCTIONS
APower terminal block For power input
BNetwork terminal block For wiring to CC-Link
SETTING BAUD RATE
CBaud rate setting 0
1
2
3
4
Other than 0 – 4
156 kbps (factory default)
625 kbps
2.5 Mbps
5 Mbps
10 Mbps
Not valid; L ERR. turns on as a transmission error.
DStation No. setting Ver. 1.10: Selectable within 1 – 61. (factory set to: 00)
Ver. 2.00: Selectable within 1 – 64. (factory set to: 00)
ID (color) FUNCTIONS
EStatus indicator LED L RUN (red) ON:
Blinking :
OFF:
Normal communication
Transmission data error
Communication down (time-out error)
L ERR. (red) ON :
Blinking :
OFF:
Transmission data error
Transmission data error
Normal transmission
SD (red) ON when transmitting
RD (red) ON when receiving
ID (color) FUNCTIONS
FPower LED PWR (green) ON:
Blinking, high speed:
Blinking, low speed:
Abnormality
CC-Link Ver. 1.10
CC-Link Ver. 2.00
Master Version 2.00 with long ON time
Master Version 1.10 with long OFF time
GConfigurator jack 2.5 dia. miniature jack; RS-232-C level
HSpecifications Display(s) serial No., model No., etc.
6. INSTALLATION
■DIN RAIL MOUNTING
Set the body so that its DIN rail adaptor is at the bottom. Pull down the DIN rail
adaptor.
Position the upper hook at the rear side on the DIN rail and push in the lower. Push
back the DIN rail adaptor.
■WALL MOUNTING
Set the body so that its DIN rail adaptor is at the bottom. Pull down the DIN rail
adaptor.
Refer to “EXTERNAL DIMENSIONS.” DIN Rail Adaptor
DIN Rail
35mm wide
R1C-GH
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-5956 Rev.11 P. 5 / 13

7. TERMINAL CONNECTIONS
Connect the module referring to the connection diagram.
Attach the CJC sensor together with input wiring to the input screw terminals. The sensor is calibrated
for the particular module and not interchangeable with another. Check the serial numbers of the module
and sensor.
7. 1. EXTERNAL DIMENSIONS
123456789 10 11 12 13 14 15 16 17 18
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35
104 (4.09)
10 (.39)
105 (4.13)
14 (.55)
163 (6.42)
36–M3 INPUT TERMINALS
165 (6.50)
175 (6.89)
3–5 (.20) dia.
MTG HOLES
FOR WALL MOUNT.
[6 (.24)]
40 (1.57)
6.2 (.24)
8 (.31)
CJC SENSOR (model: CJM)
15.5 (.61)
3 (.12)
46 (1.81)
DIN RAIL
35 mm wide
unit: mm (inch)
R1C-GH
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-5956 Rev.11 P. 6 / 13

7.2. CONNECTION DIAGRAM
SLD
FG
DG
DB
DA
T8
JACK
T7
T6
Comm.
Circuit
Note 1: This device is not designed to cancel noise included in the input signals.
Be careful to eliminate such noise by using shielded cables.
Note 2: Be sure to maintain the same potential at all the common negative terminals for DC input.
Note 3: CC-Link version selector input is valid only at the moment of the power turned on.
Firmware version 0B.00 or higher. Use the R1X Configurator Software (model: R1CON)
or consult M-System to confirm the firmware version.
Caution: FG1 terminal is NOT a protective conductor terminal.
9
8
7
6
5
4
3
2
1
10
12
11
13
15
14
16
17
18
20
19
21
22
23
24
25
27
26
28
29
30
31
32
33
35
34
36
T/C INPUT
–
+
DC INPUT
INPUT 1
INPUT 2
INPUT 3
INPUT 4
INPUT 5
INPUT 6
INPUT 7
INPUT 8
INPUT 9
INPUT 10
INPUT 11
INPUT 12
INPUT 13
INPUT 14
INPUT 15
INPUT 16
CJC
Sensor
+
ext. wire
–
+
–
+
–
+
–
+
–
+
–
+
–
+
–
+
–
+
–
+
–
+
–
+
–
+
–
+
–
+
–
+
–
Power
Circuit
Input
Circuit
To Other
CC-Link Devices
FG1
U (+)
V (–) POWER
CONFIGURATOR
CC-Link VERSION SELECTOR INPUT
+
–
R1C-GH
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-5956 Rev.11 P. 7 / 13

8. INPUT RANGE SELECTING
Select switches to match the input signal according to the table below. For fine range setting, the R1X
Configurator Software (model: R1CON) including a dedicated cable is required.
SW311 SW305 SW304 SW303 SW302
SW405 SW404 SW403 SW402
SW301
O
N
2
1
3
4
5
6
7
8
SW411 SW401 SW308 SW307 SW306
SW408 SW407 SW406
O
N
2
1
3
4
5
6
7
8
INPUT SWITCHES SETTING NOTES
Thermocouple
SW301 – SW308 (ch 1 – ch 8)
SW401 – SW408 (ch 9 – ch 16)
Set to position “1”
Attenuation OFF
SW311 (ch 1 – ch 8)
SW411 (ch 9 – ch 16) OFF
Voltage input, 0.8V or less
SW301 – SW308 (ch 1 – ch 8)
SW401 – SW408 (ch 9 – ch 16)
Set to position “1”
Attenuation OFF
SW311 (ch 1 – ch 8)
SW411 (ch 9 – ch 16) ON
Voltage input, above 0.8V (*)
SW301 – SW308 (ch 1 – ch 8)
SW401 – SW408 (ch 9 – ch 16)
Set to position “3”
Attenuation ON
SW311 (ch 1 – ch 8)
SW411 (ch 9 – ch 16) ON
(*) Factory setting unless specific input types and ranges are specified when ordering
R1C-GH
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-5956 Rev.11 P. 8 / 13

9. CONNECTING DATA LINK WIRES
The following explanations apply to the wires connecting the R1C to the Master Unit.
9.1. TWISTED-PAIR CABLE
The following types of wire are recommended for connecting the R1C to the Master Unit.
KURAMO ELECTRIC FANC-SB 0.5 mm2× 3 or equivalent
white
blue
yellow
Sheath
DA
Shielding
Aluminum Tape
DG
Grounding
DB
9.2. POINTS OF CAUTION IN HANDLING WIRES
DO NOT apply extraordinary forces to the wires as explained in the following:
1)DO NOT SQUEEZE the wires with a sharp-edged tool.
2)DO NOT TWIST the wires extraordinarily.
3)DO NOT PULL the wires extraordinarily tight.
4)DO NOT TRAMPLE on the wires.
5)DO NOT PUT objects onto the wires.
6)DO NOT DAMAGE the insulation tube of wires.
9.3. WIRING DIAGRAM
Connect the R1C to the Master Unit as shown below.
DA
DB
DG
SLD
FG
MASTER UNIT
DA
DB
DG
SLD
FG
R1C
DA
DB
DG
SLD
FG
I/O UNIT
TERMINATOR blue
white
yellow
10. SELECTING CC-LINK VERSION
The R1C-GH is usable both for CC-Link Ver. 1.10 and Ver. 2.00. The contact status of the version selec-
tor input at the moment of the power supplied determines the CC-Link version. Required node numbers
depends upon the version No as shown below. For use with Ver. 2.00, set the cyclic expansion to ‘4’ at the
Master Unit.
VERSION SELECTOR INPUT CC-LINK VERSION REQUIRED NODES SELECTABLE STATION NO.
ON Ver. 2.00 1 1 through 64
OFF Ver. 1.10 4 1 through 61
R1C-GH
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-5956 Rev.11 P. 9 / 13

11. DATA LIST
11. 1. REMOTE I/O
For CC-Link Ver.1.10, the R1C occupies 4 nodes according to the number of I/O channels, for CC-Link
Ver.2.00, it occupies 1 node. Regardless of the number of nodes, for CC-Link Ver.1.10, 32 bits are assigned
to each of input and output for sending to/receiving from the Master Unit, for CC-Link Ver.2.00, 64 bits are
assigned. One (1) bit among RXxB* is used as remote device (R1C) READY signal, turned ON when the
R1C is in normal operation.
• CC-Link Ver.1.10
*x = (Station No. × 2 – 1) H
[example] Station No. = 9
9 × 2 – 1 = 17 ➡11H
READY signal is input at RX11B.
• CC-Link Ver.2.00
*x = (Station No. × 4 – 1) H
[example] Station No. = 9
9 × 4 – 1 = 35 ➡23H
READY signal is input at RX23B.
11.2. ASSIGNING REMOTE REGISTERS
The R1C does not use the remote registers for the direction from the Master to Remote (RWwn to RWwn+15).
The table below shows the data assignment of those for the direction from the Remote to Master.
DIRECTION ADDRESS CONTENTS DEFAULT
R1C

Master
RWrn + 0 Ch. 1 digital output 0
RWrn + 1 Ch. 2 digital output 0
RWrn + 2 Ch. 3 digital output 0
RWrn + 3 Ch. 4 digital output 0
RWrn + 4 Ch. 5 digital output 0
RWrn + 5 Ch. 6 digital output 0
RWrn + 6 Ch. 7 digital output 0
RWrn + 7 Ch. 8 digital output 0
RWrn + 8 Ch. 9 digital output 0
RWrn + 9 Ch. 10 digital output 0
RWrn + 10 Ch. 11 digital output 0
RWrn + 11 Ch. 12 digital output 0
RWrn + 12 Ch. 13 digital output 0
RWrn + 13 Ch. 14 digital output 0
RWrn + 14 Ch. 15 digital output 0
RWrn + 15 Ch. 16 digital output 0
11.3. A/D CONVERSION
1) OUTPUT IN NORMAL CONDITIONS
Analog input signal (0 – 100%) from signal conditioners is converted proportionally into digital data, pro-
vided to the Master Unit.
2) OUTPUT IN AN ABNORMALITY
When an abnormality such like CPU error, STOP, time-out occurs at the PLC, the output signal of the R1C
is maintained as HOLD (no clearing output signal, keeping the value just before the abnormality).
When the PLC recovers to normal operation and the R1C receives new data, the output restarts changing.
R1C-GH
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-5956 Rev.11 P. 10 / 13

12. PARAMETERS SETTING BY PLC PROGRAM
12.1. GENERAL DESCRIPTION
The ladder diagram below shows a program example assuming that the master station’s first I/O number
is X/Y20 to 3F.
For detailed information, refer to users manuals for the PLC CPU and the Master Unit.
X0020
Only when required
Number of connected
modules
Number of retries
Number of automatic
return modules
Operation specification
when the CPU is down
Reserved
station
specification
X002F
M0
M1
PLS M0
SET M1
RST M1
MOV D0
MOV D1
MOV D2
MOV D3
MOV D4
MOV D5
MOV D6
MOV D7
MOV D8
MOV D9
MOV D10
D11
MOV
D13
D
MOV
MOV
T0 H0002 H0001 D0 K3
T0 H0002 H0006 D3 K1
T0 H0002 H0010 D4 K8
T0 H0002 H0020 D13 K
M1
M1
Invalid
station
specification
Station information
(set for the number of
connected modules.)
*1
*1. 14xx
where xx = R1C Station No.
R1C-GH
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-5956 Rev.11 P. 11 / 13

13. TROUBLESHOOTING
Basic troubleshooting methods are explained in this section.
For problems concerning the PLC CPU and Master Unit, consult users manuals for these units.
13.1. L ERR. INDICATOR BLINKING
CHECK TROUBLESHOOTING
Have you changed the station No. and/or baud rate settings
during normal operation?
Return these settings to the state when the unit operated
normally.
13.2. L ERR. INDICATOR ON
CHECK TROUBLESHOOTING
Are the station No. and/or baud rate settings correct? Set them correctly.
13.3. L RUN INDICATOR OFF
Consult the users manual for the Master Unit.
13.4. UNABLE TO READ/WRITE DIGITAL VALUES?
CHECK TROUBLESHOOTING
Is the L RUN indicator OFF? Refer to Section “13.3. L RUN INDICATOR OFF”.
Is the L ERR. indicator blinking or ON? Consult the users manual for the Master Unit.
Is the RUN indicator on the PLC CPU blinking or OFF? Consult the users manual for the CPU.
Is the RUN indicator on the Master Unit OFF? Consult the users manual for the Master Unit.
Are the RD/SD indicators on the Master Unit ON? Consult the users manual for the Master Unit.
Are the wires for analog I/O properly connected to respective
terminals? No wire breakdown?
Check these wires visually or check conductivity for each pair
of wires.
Remove analog input wires and apply test voltage to the termi-
nals (e.g. Use a dry cell). Try to read out digital value.
If the digital value is read out normally, there are possibili-
ties of noise interference via external wires. Check wiring and
grounding.
R1C-GH
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-5956 Rev.11 P. 12 / 13

14. CHECKING
1)Terminal wiring: Check that all cables are correctly connected according to the connection diagram.
2)Power input: Check supply voltage across the terminals T6 – T7.
3)Input: Check that the input is within 0 – 100% of full-scale.
4)DIP SW setting: Check that all switches are set correctly.
15. ADJUSTMENT PROCEDURE
This unit is calibrated at the factory to meet the ordered specifications, therefore you usually do not need
any calibration.
16. MAINTENANCE
Regular calibration procedure is explained below:
■CALIBRATION
Warm up the module for at least 10 minutes. Apply 0%, 25%, 50%, 75% and 100% input signal. Check
that the A/D conversion data for the respective input signal remains within accuracy described in the data
sheet. When the A/D conversion data is out of tolerance, contact Factory or M-System’s local representa-
tive.
1 7. LIGHTNING SURGE PROTECTION
M-System offers a series of lightning surge protector for protection against induced lightning surges.
Please contact M-System to choose appropriate models.
R1C-GH
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-5956 Rev.11 P. 13 / 13