MacDon M1 Series User manual

M1 Series
Windrowers
Unloading and Assembly Instructions (Container Shipments)
215359 Revision A
Original Instruction
The Harvesting Specialists.

M1 Series Windrowers, featuring Dual Direction®and CrossFlex™rear suspension
1016391
Published June 2020
© 2020 MacDon Industries, Ltd.
The information in this publication is based on the information available and in effect at the time of printing. MacDon
Industries, Ltd. makes no representation or warranty of any kind, whether expressed or implied, with respect to the
information in this publication. MacDon Industries, Ltd. reserves the right to make changes at any time without notice.

Introduction
This manual contains unloading, assembly, and predelivery information for MacDon M1 Series Windrowers.
The M1 Series is Dual Direction®. The windrower can be driven in cab-forward or engine-forward mode.
Right and left designations are determined by the operator’s position facing the direction of travel. This manual uses the
terms right cab-forward, left cab-forward, right engine-forward, and left engine-forward when referencing specific
locations on the machine.
NOTE:
Keep your MacDon publications up-to-date. The most current version can be downloaded from our website
(www.macdon.com) or from our Dealer-only site (https://portal.macdon.com) (login required).
This document is currently available in English only.
215359 iRevision A

EC Declaration of Conformity—Windrower Lift Sling
DĂĐŽŶ/ŶĚƵƐƚƌŝĞƐ>ƚĚ
ϲϴϬ DŽƌĂLJ ^ƚƌĞĞƚ
tŝŶŶŝƉĞŐ DĂŶŝƚŽďĂ ĂŶĂĚĂ
Zϯ: ϯ^ϯ
ϭ
ϰ EŽƚ ƉƉůŝĐĂďůĞ
ϱ DĂLJ ϭϰ ϮϬϮϬ
ϲ ͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺ
ŚƌŝƐƚŽƉŚ DĂƌƚĞŶƐ
WƌŽĚƵĐƚ /ŶƚĞŐƌŝƚLJ
E
tĞ ϭ
ĞĐůĂƌĞ ƚŚĂƚ ƚŚĞ ƉƌŽĚƵĐƚ
DĂĐŚŝŶĞ dLJƉĞ Ϯ
EĂŵĞ ΘDŽĚĞů ϯ
^ĞƌŝĂů EƵŵďĞƌ;ƐͿ ϰ
ĨƵůĮůƐ Ăůů ƚŚĞ ƌĞůĞǀĂŶƚ ƉƌŽǀŝƐŝŽŶƐ ŽĨ ƚŚĞ ŝƌĞĐƟǀĞ
ϮϬϬϲϰϮ
,ĂƌŵŽŶŝnjĞĚ ƐƚĂŶĚĂƌĚƐ ƵƐĞĚ ĂƐ ƌĞĨĞƌƌĞĚ ƚŽ ŝŶ ƌƟĐůĞ
ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
WůĂĐĞ ĂŶĚ ĚĂƚĞ ŽĨ ĚĞĐůĂƌĂƟŽŶ ϱ
/ĚĞŶƟƚLJ ĂŶĚ ƐŝŐŶĂƚƵƌĞ ŽĨ ƚŚĞ ƉĞƌƐŽŶ ĞŵƉŽǁĞƌĞĚ ƚŽ
ĚƌĂǁ ƵƉ ƚŚĞ ĚĞĐůĂƌĂƟŽŶ ϲ
EĂŵĞ ĂŶĚ ĂĚĚƌĞƐƐ ŽĨ ƚŚĞ ƉĞƌƐŽŶ ĂƵƚŚŽƌŝnjĞĚ ƚŽ
ĐŽŵƉŝůĞ ƚŚĞ ƚĞĐŚŶŝĐĂů ĮůĞ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
'ĞŶĞƌĂů DĂŶĂŐĞƌ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;'ĞƌŵĂŶLJͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
'
ʻϭ
˃Ϯ
ʻϯ
ˁ;Ϳϰ
ϮϬϬϲϰϮK
ʰ
ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ʺϱ
ʰ
ϲ
ʰ
ʥˀ
˄DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;ʧͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
sŝ ϭ
ĞƌŬůčƌĞƌ Ăƚ ƉƌĚƵŬƚĞƚ
DĂƐŬŝŶƚLJƉĞ Ϯ
EĂǀŶ ŽŐ ŵŽĚĞů ϯ
^ĞƌŝĞŶƵŵŵĞƌ ;-ŶƵŵƌĞͿ ϰ
KƉĨLJůĚĞƌ ĂůůĞ ďĞƐƚĞŵŵĞůƐĞƌ ŝĚŝƌĞŬƟǀ
ϮϬϬϲϰϮ&
ŶǀĞŶĚƚĞ ŚĂƌŵŽŶŝƐĞƌĞĚĞ ƐƚĂŶĚĂƌĚĞƌ ƐŽŵ ŚĞŶǀŝƐƚ
Ɵů ŝƉĂƌĂŐƌĂĨ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
^ƚĞĚ ŽŐ ĚĂƚŽ ĨŽƌ ĞƌŬůčƌŝŶŐĞŶ ϱ
/ĚĞŶƟƚĞƚ ƉĊ ŽŐ ƵŶĚĞƌƐŬƌŝŌ ĨƌĂ ĚĞŶ ƉĞƌƐŽŶ ƐŽŵ Ğƌ
ďĞŵLJŶĚŝŐĞƚ Ɵů Ăƚ ƵĚĂƌďĞũĚĞ ĞƌŬůčƌŝŶŐĞŶ ϲ
EĂǀŶ ŽŐ ĂĚƌĞƐƐĞ ƉĊ ĚĞŶ ƉĞƌƐŽŶ ƐŽŵ Ğƌ ďĞŵLJŶĚŝŐĞƚ
Ɵů Ăƚ ƵĚĂƌďĞũĚĞ ĚĞŶ ƚĞŬŶŝƐŬĞ Įů
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
ŝƌĞŬƚƆƌ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
-ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;dLJƐŬůĂŶĚͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
tŝƌ ϭ
ƌŬůćƌĞŶ ŚŝĞƌŵŝƚ ĚĂƐƐ ĚĂƐ WƌŽĚƵŬƚ
DĂƐĐŚŝŶĞŶƚLJƉ Ϯ
EĂŵĞ ΘDŽĚĞůů ϯ
^ĞƌŝĞŶŶƵŵŵĞƌ ;ŶͿ ϰ
ĂůůĞ ƌĞůĞǀĂŶƚĞŶ sŽƌƐĐŚƌŝŌĞŶ ĚĞƌ ZŝĐŚƚůŝŶŝĞ
ϮϬϬϲϰϮ' ĞƌĨƺůůƚ
,ĂƌŵŽŶŝƐŝĞƌƚĞ ^ƚĂŶĚĂƌĚƐ ǁƵƌĚĞŶ ǁŝĞ ŝŶ ĨŽůŐĞŶĚĞŶ
ƌƟŬĞůŶ ĂŶŐĞŐĞďĞŶ ǀĞƌǁĞŶĚĞƚ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
Kƌƚ ƵŶĚ ĂƚƵŵ ĚĞƌ ƌŬůćƌƵŶŐ ϱ
EĂŵĞ ƵŶĚ hŶƚĞƌƐĐŚƌŝŌ ĚĞƌ WĞƌƐŽŶ ĚŝĞ ĚĂnjƵ ďĞĨƵŐƚ
ŝƐƚ ĚŝĞ ƌŬůćƌƵŶŐ ĂƵƐnjƵƐƚĞůůĞŶ ϲ
EĂŵĞ ƵŶĚ ŶƐĐŚƌŝŌ ĚĞƌ WĞƌƐŽŶ ĚŝĞ ĚĂnjƵ ďĞƌĞĐŚƟŐƚ
ŝƐƚ ĚŝĞ ƚĞĐŚŶŝƐĐŚĞŶ hŶƚĞƌůĂŐĞŶ njƵ ĞƌƐƚĞůůĞŶ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
'ĞŶĞƌĂů DĂŶĂŐĞƌ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
^
EŽƐŽƚƌŽƐ ϭ
ĚĞĐůĂƌĂŵŽƐ ƋƵĞ Ğů ƉƌŽĚƵĐƚŽ
dŝƉŽ ĚĞ ŵĄƋƵŝŶĂ Ϯ
EŽŵďƌĞ LJŵŽĚĞůŽ ϯ
EƷŵĞƌŽƐ ĚĞ ƐĞƌŝĞ ϰ
ĐƵŵƉůĞ ĐŽŶ ƚŽĚĂƐ ůĂƐ ĚŝƐƉŽƐŝĐŝŽŶĞƐ ƉĞƌƟŶĞŶƚĞƐ ĚĞ ůĂ
ĚŝƌĞĐƚƌŝnj ϮϬϬϲϰϮ
^Ğ ƵƟůŝnjĂƌŽŶ ŶŽƌŵĂƐ ĂƌŵŽŶŝnjĂĚĂƐ ƐĞŐƷŶ ůŽ ĚŝƐƉƵĞƐƚŽ
ĞŶ Ğů ĂƌơĐƵůŽ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
>ƵŐĂƌ LJĨĞĐŚĂ ĚĞ ůĂ ĚĞĐůĂƌĂĐŝſŶ ϱ
/ĚĞŶƟĚĂĚ LJĮƌŵĂ ĚĞ ůĂ ƉĞƌƐŽŶĂ ĨĂĐƵůƚĂĚĂ ƉĂƌĂ ĚƌĂǁ
ƌĞĚĂĐƚĂƌ ůĂ ĚĞĐůĂƌĂĐŝſŶ ϲ
EŽŵďƌĞ LJĚŝƌĞĐĐŝſŶ ĚĞ ůĂ ƉĞƌƐŽŶĂ ĂƵƚŽƌŝnjĂĚĂ ƉĂƌĂ
ĞůĂďŽƌĂƌ Ğů ĞdžƉĞĚŝĞŶƚĞ ƚĠĐŶŝĐŽ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
'ĞƌĞŶƚĞ ŐĞŶĞƌĂů - DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;ůĞŵĂŶŝĂͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
ĞĐůĂƌĂƟŽŶ ŽĨ ŽŶĨŽƌŵŝƚLJ
d
DĞŝĞ ϭ
ĚĞŬůĂƌĞĞƌŝŵĞ Ğƚ ƚŽŽĚĞ
^ĞĂĚŵĞ ƚƺƺƉ Ϯ
Eŝŵŝ ũĂ ŵƵĚĞů ϯ
^ĞĞƌŝĂŶƵŵďƌŝĚ ϰ
ǀĂƐƚĂď ŬƁŝŐŝůĞ ĚŝƌĞŬƟŝǀŝ ϮϬϬϲϰϮm ĂƐũĂŬŽŚĂƐƚĞůĞ
ƐćƚĞƚĞůĞ
<ĂƐƵƚĂƚƵĚ ŽŶ ũćƌŐŶĞǀĂŝĚ ŚĂƌŵŽŶŝƐĞĞƌŝƚƵĚ ƐƚĂŶĚ-
ĂƌĚĞŝĚ ŵŝůůĞůĞ ŽŶ ǀŝŝĚĂƚƵĚ ŬĂ ƉƵŶŬƟƐ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ĞŬůĂƌĂƚƐŝŽŽŶŝ ŬŽŚƚ ũĂ ŬƵƵƉćĞǀ ϱ
ĞŬůĂƌĂƚƐŝŽŽŶŝ ŬŽŽƐƚĂŵŝƐĞŬƐ ǀŽůŝƚĂƚƵĚ ŝƐŝŬƵ Ŷŝŵŝ ũĂ
ĂůůŬŝƌŝ ϲ
dĞŚŶŝůŝƐĞ ĚŽŬƵŵĞŶĚŝ ŬŽŽƐƚĂŵŝƐĞŬƐ ǀŽůŝƚĂƚƵĚ ŝƐŝŬƵ
Ŷŝŵŝ ũĂ ĂĂĚƌĞƐƐ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
WĞĂĚŝƌĞŬƚŽƌ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;^ĂŬƐĂŵĂĂͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
DLJ ϭ
WƌŽŚůĂƓƵũĞŵĞ ǎĞ ƉƌŽĚƵŬƚ
dLJƉ njĂƎşnjĞŶş Ϯ
EĄnjĞǀ ĂŵŽĚĞů ϯ
^ĠƌŝŽǀĠ;ĄͿ ēşƐůŽͿĂͿ ϰ
ƐƉůŸƵũĞ ǀƓĞĐŚŶĂ ƌĞůĞǀĂŶƚŶş ƵƐƚĂŶŽǀĞŶş ƐŵĢƌŶŝĐĞ
ϮϬϬϲϰϮ
LJůLJ ƉŽƵǎŝƚLJ ŚĂƌŵŽŶŝnjŽǀĂŶĠ ƐƚĂŶĚĂƌĚLJ ũĂŬ ũĞ ƵǀĞ-
ĚĞŶŽ ǀēůĄŶŬƵ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
DşƐƚŽ ĂĚĂƚƵŵ ƉƌŽŚůĄƓĞŶş ϱ
/ĚĞŶƟƚĂ ĂƉŽĚƉŝƐ ŽƐŽďLJ ŽƉƌĄǀŶĢŶĠ ŬǀLJĚĄŶş
ƉƌŽŚůĄƓĞŶş ϲ
:ŵĠŶŽ ĂĂĚƌĞƐĂ ŽƐŽďLJ ŽƉƌĄǀŶĢŶĠ ŬǀLJƉůŶĢŶş ƚĞĐŚŶŝ-
ĐŬĠŚŽ ƐŽƵďŽƌƵ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
ŐĞŶĞƌĄůŶş ƎĞĚŝƚĞů DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;EĢŵĞĐŬŽͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
&Z
EŽƵƐ ƐŽƵƐƐŝŐŶĠƐ ϭ
ĠĐůĂƌŽŶƐ ƋƵĞ ůĞ ƉƌŽĚƵŝƚ
dLJƉĞ ĚĞ ŵĂĐŚŝŶĞ Ϯ
EŽŵ Ğƚ ŵŽĚğůĞ ϯ
EƵŵĠƌŽ;ƐͿ ĚĞ ƐĠƌŝĞ ϰ
Ɛƚ ĐŽŶĨŽƌŵĞ ăƚŽƵƚĞƐ ůĞƐ ĚŝƐƉŽƐŝƟŽŶƐ ƉĞƌƟŶĞŶƚĞƐ ĚĞ
ůĂ ĚŝƌĞĐƟǀĞ ϮϬϬϲϰϮ
hƟůŝƐĂƟŽŶ ĚĞƐ ŶŽƌŵĞƐ ŚĂƌŵŽŶŝƐĠĞƐ ĐŽŵŵĞ ŝŶĚŝƋƵĠ
ĚĂŶƐ ůΖƌƟĐůĞ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
>ŝĞƵ Ğƚ ĚĂƚĞ ĚĞ ůĂ ĚĠĐůĂƌĂƟŽŶ ϱ
/ĚĞŶƟƚĠ Ğƚ ƐŝŐŶĂƚƵƌĞ ĚĞ ůĂ ƉĞƌƐŽŶŶĞ ĂLJĂŶƚ ƌĞĕƵ ůĞ
ƉŽƵǀŽŝƌ ĚĞ ƌĠĚŝŐĞƌ ĐĞƩĞ ĚĠĐůĂƌĂƟŽŶ ϲ
EŽŵ Ğƚ ĂĚƌĞƐƐĞ ĚĞ ůĂ ƉĞƌƐŽŶŶĞ ĂƵƚŽƌŝƐĠĞ ăĐŽŶƐƟ-
ƚƵĞƌ ůĞ ĚŽƐƐŝĞƌ ƚĞĐŚŶŝƋƵĞ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
ŝƌĞĐƚĞƵƌ ŐĠŶĠƌĂů DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;ůůĞŵĂŐŶĞͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
Ϯ tŝŶĚƌŽǁĞƌ >ŝŌ ^ůŝŶŐ
ϯ WĂƌƚ ϭϲϯϴϳϭ
215359 ii Revision A

ĞĐůĂƌĂƟŽŶ ŽĨ ŽŶĨŽƌŵŝƚLJ
,h
Dŝ ϭ
njĞŶŶĞů ŬŝũĞůĞŶƚũƺŬ ŚŽŐLJ ĂŬƂǀĞƚŬĞnjƅ ƚĞƌŵĠŬ
'ĠƉ ơƉƵƐĂ Ϯ
EĠǀ ĠƐ ŵŽĚĞůů ϯ
^njĠƌŝĂƐnjĄŵ;ŽŬͿ ϰ
ƚĞůũĞƐşƟ ĂŬƂǀĞƚŬĞnjƅ ŝƌĄŶLJĞůǀ ƂƐƐnjĞƐ ǀŽŶĂƚŬŽnjſ
ĞůƅşƌĄƐĂŝƚ ϮϬϬϲϰϮ<
nj ĂůĄďďŝ ŚĂƌŵŽŶŝnjĄůƚ ƐnjĂďǀĄŶLJŽŬ ŬĞƌƺůƚĞŬ
ĂůŬĂůŵĂnjĄƐƌĂ Ăϳ;ϮͿ ĐŝŬŬĞůLJ ƐnjĞƌŝŶƚ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ŶLJŝůĂƚŬŽnjĂƩĠƚĞů ŝĚĞũĞ ĠƐ ŚĞůLJĞ ϱ
njŽŶ ƐnjĞŵĠůLJ ŬŝůĠƚĞ ĠƐ ĂůĄşƌĄƐĂ ĂŬŝ ũŽŐŽƐƵůƚ Ă
ŶLJŝůĂƚŬŽnjĂƚ ĞůŬĠƐnjşƚĠƐĠƌĞ ϲ
njŽŶ ƐnjĞŵĠůLJ ŶĞǀĞ ĠƐ ĂůĄşƌĄƐĂ ĂŬŝ ĨĞůŚĂƚĂůŵĂnjŽƩ Ă
ŵƾƐnjĂŬŝ ĚŽŬƵŵĞŶƚĄĐŝſ ƂƐƐnjĞĄůůşƚĄƐĄƌĂ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
sĞnjĠƌŝŐĂnjŐĂƚſ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;EĠŵĞƚŽƌƐnjĄŐͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
>d
DĞƐ ϭ
WĂƌĞŝƓŬŝĂŵĞ ŬĂĚ ƓŝƐ ƉƌŽĚƵŬƚĂƐ
DĂƓŝŶŽƐ ƟƉĂƐ Ϯ
WĂǀĂĚŝŶŝŵĂƐ ŝƌ ŵŽĚĞůŝƐ ϯ
^ĞƌŝũŽƐ ŶƵŵĞƌŝƐ ;-ŝĂŝͿ ϰ
ĂƟƟŶŬĂ ƚĂŝŬŽŵƵƐ ƌĞŝŬĂůĂǀŝŵƵƐ ƉĂŐĂů ŝƌĞŬƚLJǀČ
ϮϬϬϲϰϮ
EĂƵĚŽũĂŵŝ ŚĂƌŵŽŶŝnjƵŽƟ ƐƚĂŶĚĂƌƚĂŝ ŬĂŝ ŶƵƌŽĚŽŵĂ
ƐƚƌĂŝƉƐŶLJũĞ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ĞŬůĂƌĂĐŝũŽƐ ǀŝĞƚĂ ŝƌ ĚĂƚĂ ϱ
ƐŵĞŶƐ ƚĂƉĂƚLJďĦƐ ĚƵŽŵĞŶLJƐ ŝƌ ƉĂƌĂƓĂƐ ĂƐŵĞŶƐ
ťŐĂůŝŽƚŽ ƐƵĚĂƌLJƟ ƓŝČ ĚĞŬůĂƌĂĐŝũČ ϲ
sĂƌĚĂƐ ŝƌ ƉĂǀĂƌĚĦ ĂƐŵĞŶƐ ŬƵƌŝƐ ťŐĂůŝŽƚĂƐ ƐƵĚĂƌLJƟ Ɠť
ƚĞĐŚŶŝŶť ĨĂŝůČ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
'ĞŶĞƌĂůŝŶŝƐ ĚŝƌĞŬƚŽƌŝƵƐ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;sŽŬŝĞƟũĂͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
>s
DĤƐ ϭ
ĞŬůĂƌĤũĂŵ ŬĂ ƉƌŽĚƵŬƚƐ
DĂƓţŶĂƐ ƟƉƐ Ϯ
EŽƐĂƵŬƵŵƐ ƵŶ ŵŽĚĞůŝƐ ϯ
^ĤƌŝũĂƐ ŶƵŵƵƌƐ;-ŝͿ ϰ
ƚďŝůƐƚ ǀŝƐĈŵ ďƻƟƐŬĂũĈŵ ŝƌĞŬƤǀĂƐ ϮϬϬϲϰϮ<
ƉƌĂƐţďĈŵ
WŝĞŵĤƌŽƟ ƓĈĚŝ ƐĂƐŬĂźŽƟĞ ƐƚĂŶĚĂƌƟ ŬĈ ŵŝŶĤƚƐ
ϳ ƉĂŶƚĂ Ϯ ƉƵŶŬƚĈ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ĞŬůĂƌĈĐŝũĂƐ ƉĂƌĂŬƐƤƓĂŶĂƐ ǀŝĞƚĂ ƵŶ ĚĂƚƵŵƐ ϱ
dĈƐ ƉĞƌƐŽŶĂƐ ǀĈƌĚƐ ƵnjǀĈƌĚƐ ƵŶ ƉĂƌĂŬƐƚƐ ŬĂƐ ŝƌ
ƉŝůŶǀĂƌŽƚĂ ƐĂŐĂƚĂǀŽƚ ƓŽ ĚĞŬůĂƌĈĐŝũƵ ϲ
dĈƐ ƉĞƌƐŽŶĂƐ ǀĈƌĚƐ ƵnjǀĈƌĚƐ ƵŶ ĂĚƌĞƐĞ ŬĂƐ ŝƌ
ƉŝůŶǀĂƌŽƚĂ ƐĂƐƚĈĚţƚ ƚĞŚŶŝƐŬŽ ĚŽŬƵŵĞŶƚĈĐŝũƵ
ĞŶĞĚŝŬƚƐ ĨŽŶ ZţĚţnjĞůƐ
+ĞŶĞƌĈůĚŝƌĞŬƚŽƌƐ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;sĈĐŝũĂͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
E>
tŝũ ϭ
sĞƌŬůĂƌĞŶ ĚĂƚ ŚĞƚ ƉƌŽĚƵĐƚ
DĂĐŚŝŶĞƚLJƉĞ Ϯ
EĂĂŵ ĞŶ ŵŽĚĞů ϯ
^ĞƌŝĞŶƵŵŵĞƌ;ƐͿ ϰ
ǀŽůĚŽĞƚ ĂĂŶ ĂůůĞ ƌĞůĞǀĂŶƚĞ ďĞƉĂůŝŶŐĞŶ ǀĂŶ ĚĞ
ZŝĐŚƚůŝũŶ ϮϬϬϲϰϮ
'ĞŚĂƌŵŽŶŝƐĞĞƌĚĞ ŶŽƌŵĞŶ ƚŽĞŐĞƉĂƐƚ njŽĂůƐ ǀĞƌŵĞůĚ
ŝŶ ƌƟŬĞů ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
WůĂĂƚƐ ĞŶ ĚĂƚƵŵ ǀĂŶ ǀĞƌŬůĂƌŝŶŐ ϱ
EĂĂŵ ĞŶ ŚĂŶĚƚĞŬĞŶŝŶŐ ǀĂŶ ĚĞ ďĞǀŽĞŐĚĞ ƉĞƌƐŽŽŶ Žŵ
ĚĞ ǀĞƌŬůĂƌŝŶŐ ŽƉ ƚĞ ƐƚĞůůĞŶ ϲ
EĂĂŵ ĞŶ ĂĚƌĞƐ ǀĂŶ ĚĞ ŐĞĂƵƚŽƌŝƐĞĞƌĚĞ ƉĞƌƐŽŽŶ Žŵ
ŚĞƚ ƚĞĐŚŶŝƐĐŚ ĚŽƐƐŝĞƌ ƐĂŵĞŶ ƚĞ ƐƚĞůůĞŶ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
ůŐĞŵĞĞŶ ĚŝƌĞĐƚĞƵƌ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;ƵŝƚƐůĂŶĚͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
WK
DLJ ŶŝǏĞũ ƉŽĚƉŝƐĂŶŝ ϭ
KƑǁŝĂĚĐnjĂŵLJ ǏĞ ƉƌŽĚƵŬƚ
dLJƉ ƵƌnjČĚnjĞŶŝĂ Ϯ
EĂnjǁĂ ŝŵŽĚĞů ϯ
EƵŵĞƌ ƐĞƌLJũŶLJŶƵŵĞƌLJ ƐĞƌLJũŶĞ ϰ
ƐƉĞųŶŝĂ ǁƐnjLJƐƚŬŝĞ ŽĚƉŽǁŝĞĚŶŝĞ ƉƌnjĞƉŝƐLJ ĚLJƌĞŬƚLJǁLJ
ϮϬϬϲϰϮt
ĂƐƚŽƐŽǁĂůŝƑŵLJ ŶĂƐƚħƉƵũČĐĞ ;njŚĂƌŵŽŶŝnjŽǁĂŶĞͿ
ŶŽƌŵLJ njŐŽĚŶŝĞ njĂƌƚLJŬƵųĞŵ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ĂƚĂ ŝŵŝĞũƐĐĞ ŽƑǁŝĂĚĐnjĞŶŝĂ ϱ
/ŵŝħ ŝŶĂnjǁŝƐŬŽ ŽƌĂnj ƉŽĚƉŝƐ ŽƐŽďLJ ƵƉŽǁĂǏŶŝŽŶĞũ ĚŽ
ƉƌnjLJŐŽƚŽǁĂŶŝĂ ĚĞŬůĂƌĂĐũŝ ϲ
/ŵŝħ ŝŶĂnjǁŝƐŬŽ ŽƌĂnj ĂĚƌĞƐ ŽƐŽďLJ ƵƉŽǁĂǏŶŝŽŶĞũ ĚŽ
ƉƌnjLJŐŽƚŽǁĂŶŝĂ ĚŽŬƵŵĞŶƚĂĐũŝ ƚĞĐŚŶŝĐnjŶĞũ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
LJƌĞŬƚŽƌ ŐĞŶĞƌĂůŶLJ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;EŝĞŵĐLJͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
ZK
EŽŝ ϭ
ĞĐůĂƌĉŵ Đĉ ƵƌŵĉƚŽƌƵů ƉƌŽĚƵƐ
dŝƉƵů ŵĂƕŝŶŝŝ Ϯ
ĞŶƵŵŝƌĞĂ ƕŝ ŵŽĚĞůƵů ϯ
EƵŵĉƌ ;ŶƵŵĞƌĞͿ ƐĞƌŝĞ ϰ
ĐŽƌĞƐƉƵŶĚĞ ƚƵƚƵƌŽƌ ĚŝƐƉŽnjŝƜŝŝůŽƌ ĞƐĞŶƜŝĂůĞ ĂůĞ
ĚŝƌĞĐƟǀĞŝ ϮϬϬϲϰϮ
Ƶ ĨŽƐƚ ĂƉůŝĐĂƚĞ ƵƌŵĉƚŽĂƌĞůĞ ƐƚĂŶĚĂƌĚĞ ĂƌŵŽŶŝnjĂƚĞ
ĐŽŶĨŽƌŵ ĂƌƟĐŽůƵůƵŝ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ĂƚĂ ƕŝ ůŽĐƵů ĚĞĐůĂƌĂƜŝĞŝ ϱ
/ĚĞŶƟƚĂƚĞĂ ƕŝ ƐĞŵŶĉƚƵƌĂ ƉĞƌƐŽĂŶĞŝ ŠŵƉƵƚĞƌŶŝĐŝƚĞ
ƉĞŶƚƌƵ ŠŶƚŽĐŵŝƌĞĂ ĚĞĐůĂƌĂƜŝĞŝ ϲ
EƵŵĞůĞ ƕŝ ƐĞŵŶĉƚƵƌĂ ƉĞƌƐŽĂŶĞŝ ĂƵƚŽƌŝnjĂƚĞ ƉĞŶƚƌƵ
ŠŶƚŽĐŵŝƌĞĂ ĐĉƌƜŝŝ ƚĞŚŶŝĐĞ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
DĂŶĂŐĞƌ 'ĞŶĞƌĂů DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;'ĞƌŵĂŶŝĂͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
^s
sŝ ϭ
/ŶƚLJŐĂƌ ĂƩ ƉƌŽĚƵŬƚĞŶ
DĂƐŬŝŶƚLJƉ Ϯ
EĂŵŶ ŽĐŚ ŵŽĚĞůů ϯ
^ĞƌŝĞŶƵŵŵĞƌ ϰ
ƵƉƉĨLJůůĞƌ ĂůůĂ ƌĞůĞǀĂŶƚĂ ǀŝůůŬŽƌ ŝĚŝƌĞŬƟǀĞƚ
ϮϬϬϲϰϮ'
,ĂƌŵŽŶŝĞƌĂĚĞ ƐƚĂŶĚĂƌĚĞƌ ĂŶǀćŶĚƐ ƐĊƐŽŵ ĂŶŐĞƐ ŝ
ĂƌƟŬĞů ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
WůĂƚƐ ŽĐŚ ĚĂƚƵŵ ĨƂƌ ŝŶƚLJŐĞƚ ϱ
/ĚĞŶƟƚĞƚ ŽĐŚ ƐŝŐŶĂƚƵƌ ĨƂƌ ƉĞƌƐŽŶ ŵĞĚ ďĞĨŽŐĞŶŚĞƚ ĂƩ
ƵƉƉƌćƩĂ ŝŶƚLJŐĞƚ ϲ
EĂŵŶ ŽĐŚ ĂĚƌĞƐƐ ĨƂƌ ƉĞƌƐŽŶ ďĞŚƂƌŝŐ ĂƩ ƵƉƉƌćƩĂ ĚĞŶ
ƚĞŬŶŝƐŬĂ ĚŽŬƵŵĞŶƚĂƟŽŶĞŶ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
ĚŵŝŶŝƐƚƌĂƟǀ ĐŚĞĨ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;dLJƐŬůĂŶĚͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
^>
Dŝ ϭ
ŝnjũĂǀůũĂŵŽ ĚĂ ŝnjĚĞůĞŬ
sƌƐƚĂ ƐƚƌŽũĂ Ϯ
/ŵĞ ŝŶ ŵŽĚĞů ϯ
^ĞƌŝũƐŬĂ-ĞƓƚĞǀŝůŬĂ-Ğ ϰ
ƵƐƚƌĞnjĂ ǀƐĞŵ njĂĚĞǀŶŝŵ ĚŽůŽēďĂŵ ŝƌĞŬƟǀĞ
ϮϬϬϲϰϮ^
hƉŽƌĂďůũĞŶŝ ƵƐŬůĂũĞŶŝ ƐƚĂŶĚĂƌĚŝ ŬŽƚ ũĞ ŶĂǀĞĚĞŶŽ ǀ
ēůĞŶƵ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
<ƌĂũ ŝŶ ĚĂƚƵŵ ŝnjũĂǀĞ ϱ
/ƐƚŽǀĞƚŶŽƐƚ ŝŶ ƉŽĚƉŝƐ ŽƐĞďĞ ŽƉŽůŶŽŵŽēĞŶĞ njĂ
ƉƌŝƉƌĂǀŽ ŝnjũĂǀĞ ϲ
/ŵĞ ŝŶ ŶĂƐůŽǀ ŽƐĞďĞ ƉŽŽďůĂƓēĞŶĞ njĂ ƉƌŝƉƌĂǀŽ
ƚĞŚŶŝēŶĞ ĚĂƚŽƚĞŬĞ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
'ĞŶĞƌĂůŶŝ ĚŝƌĞŬƚŽƌ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;EĞŵēŝũĂͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
^<
DLJ ϭ
ƚljŵƚŽ ƉƌĞŚůĂƐƵũĞŵĞ ǎĞ ƚĞŶƚŽ ǀljƌŽďŽŬ
dLJƉ njĂƌŝĂĚĞŶŝĂ Ϯ
EĄnjŽǀ ĂŵŽĚĞů ϯ
sljƌŽďŶĠ ēşƐůŽ ϰ
ƐƉŰŸĂ ƉƌşƐůƵƓŶĠ ƵƐƚĂŶŽǀĞŶŝĂ ĂnjĄŬůĂĚŶĠ ƉŽǎŝĂĚĂǀŬLJ
ƐŵĞƌŶŝĐĞ ē ϮϬϬϲϰϮ^
WŽƵǎŝƚĠ ŚĂƌŵŽŶŝnjŽǀĂŶĠ ŶŽƌŵLJ ŬƚŽƌĠ ƐĂ ƵǀĄĚnjĂũƷ ǀ
ůĄŶŬƵ ē ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
DŝĞƐƚŽ ĂĚĄƚƵŵ ƉƌĞŚůĄƐĞŶŝĂ ϱ
DĞŶŽ ĂƉŽĚƉŝƐ ŽƐŽďLJ ŽƉƌĄǀŶĞŶĞũ ǀLJƉƌĂĐŽǀĂƛ ƚŽƚŽ
ƉƌĞŚůĄƐĞŶŝĞ ϲ
DĞŶŽ ĂĂĚƌĞƐĂ ŽƐŽďLJ ŽƉƌĄǀŶĞŶĞũ njŽƐƚĂǀŝƛ ƚĞĐŚŶŝĐŬlj
ƐƷďŽƌ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
'ĞŶĞƌĄůŶLJ ƌŝĂĚŝƚĞű DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
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ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
215359 iii Revision A

Summary of Changes
The following list provides an account of major changes from the previous version of this document.
Section Summary of Change Internal Use Only
3.10 Connecting Fuel and Diesel
Exhaust Fluid (DEF) Tanks, page 66 Updated fuel vent hose routing direction and title Eng
4.1.7 Checking Engine Gearbox
Lubricant Level and Adding
Lubricant –M1170, page 89
Corrected gearbox oil level checking procedure Product support
5.3 Calibrating the Header
Systems, page 168 Added topic Tech pubs
5.3.1 Calibrating the Knife Drive on
the Harvest Performance Tracker
Display, page 168
Added topic Tech pubs
5.3.2 Calibrating Header Position
Sensors on the Harvest
Performance Tracker Display, page
171
Added topic Tech pubs
215359 iv Revision A

215359 vRevision A
Introduction ................................................................................................................................................i
EC Declaration of Conformity—Windrower Lift Sling ..........................................................................................ii
Summary of Changes................................................................................................................................... iv
Chapter 1: Safety ........................................................................................................................................ 1
1.1 Signal Words .........................................................................................................................................1
1.2 General Safety .......................................................................................................................................2
1.3 Tire Safety.............................................................................................................................................4
1.4 Battery Safety ........................................................................................................................................5
1.5 Welding Precaution ................................................................................................................................6
1.6 Engine Safety....................................................................................................................................... 10
1.6.1 High-Pressure Rail ........................................................................................................................ 10
1.6.2 Engine Electronics ........................................................................................................................ 10
1.7 Safety Signs ......................................................................................................................................... 12
Chapter 2: Unloading the Windrower ..................................................................................................... 13
2.1 Unloading Container ............................................................................................................................. 13
2.2 Moving to Assembly Area ...................................................................................................................... 14
2.2.1 Moving to Assembly Area –Crane Method ....................................................................................... 14
2.2.2 Moving to Assembly Area –Forklift Method ..................................................................................... 17
2.3 Removing Caster Wheel Shipping Assembly .............................................................................................. 19
2.4 Removing Drive Wheel Rim Assembly ...................................................................................................... 22
2.5 Removing Fuel Tank / Right Platform Shipping Assembly.............................................................................. 24
2.6 Removing Left Platform ......................................................................................................................... 28
2.7 Removing Wheel Leg Assemblies............................................................................................................. 30
2.8 Removing Upper Shipping Supports ......................................................................................................... 32
Chapter 3: Assembling the Windrower ................................................................................................... 35
3.1 Lifting Windrower onto Export Assembly Lift Stand .................................................................................... 35
3.2 Removing Remaining Items from Shipping Configuration ............................................................................. 38
3.3 Installing Wheel Legs............................................................................................................................. 40
3.4 Installing Drive Wheels .......................................................................................................................... 43
3.5 Installing Caster Wheels......................................................................................................................... 45
3.6 Installing Anti-Shimmy Dampeners .......................................................................................................... 49
3.7 Connecting Wheel Leg Hydraulics and Electrical......................................................................................... 50
3.8 Installing Left Platform Assembly............................................................................................................. 54
3.9 Installing Right Platform / Fuel Tank Assembly............................................................................................ 59
3.10 Connecting Fuel and Diesel Exhaust Fluid (DEF) Tanks ............................................................................... 66
3.11 Positioning Mirror Arms ....................................................................................................................... 71
3.12 Installing Air Inlet Duct ........................................................................................................................ 72
3.13 Installing Slow Moving Vehicle Signs ...................................................................................................... 73
TABLE OF CONTENTS

215359 vi Revision A
3.14 Installing Hydraulic Coupler Holder ........................................................................................................ 74
3.15 Installing Rear Light Assembly and Optional Ballast Package ....................................................................... 75
3.16 Lubrication ........................................................................................................................................ 81
3.16.1 Lubrication Procedure ................................................................................................................. 81
3.16.2 Lubrication Points ...................................................................................................................... 81
3.17 Connecting Batteries ........................................................................................................................... 82
3.18 Removing Windrower from Lift Stand..................................................................................................... 84
Chapter 4: Performing Predelivery Checks.............................................................................................. 85
4.1 Completing Predelivery Checklist............................................................................................................. 85
4.1.1 Recording Serial Numbers ............................................................................................................. 85
4.1.2 Checking Engine Air Intake............................................................................................................. 86
4.1.3 Checking and Adding Hydraulic Oil .................................................................................................. 86
4.1.4 Checking Fuel Separator................................................................................................................ 87
4.1.5 Checking Engine Coolant Level ....................................................................................................... 87
4.1.6 Checking and Adding Engine Oil...................................................................................................... 88
4.1.7 Checking Engine Gearbox Lubricant Level and Adding Lubricant –M1170 .............................................. 89
4.1.8 Checking Engine Gearbox Lubricant Level and Adding Lubricant –M1240 .............................................. 90
4.1.9 Checking Air Conditioning Compressor Belts ..................................................................................... 91
4.1.10 Starting the Engine ..................................................................................................................... 91
4.1.11 Checking and Adding Wheel Drive Lubricant ................................................................................... 95
4.1.12 Checking Traction Drive............................................................................................................... 96
4.1.13 Checking Tire Pressures ............................................................................................................... 96
4.2 Performing Operational Checks............................................................................................................. 100
4.2.1 Checking Operating Safety System ................................................................................................ 100
4.2.2 Checking Harvest Performance Tracker Display ............................................................................... 101
Navigating the Harvest Performance Tracker ................................................................................. 101
Setting Language and Units of Measurement................................................................................. 103
Setting Time and Date ............................................................................................................... 103
Setting Windrower Tire Size........................................................................................................ 104
Adjusting Header Settings on the Harvest Performance Tracker ........................................................ 105
4.2.3 Checking Engine Speed ............................................................................................................... 105
4.2.4 Checking Selective Catalytic Regeneration Conditioning Mode ........................................................... 106
4.2.5 Checking Exterior Lights .............................................................................................................. 107
4.2.6 Checking Horn........................................................................................................................... 110
4.2.7 Checking Interior Lights............................................................................................................... 111
4.2.8 Checking Climate Controls ........................................................................................................... 111
4.2.9 Checking the Radio and Activating the Bluetooth®Feature................................................................ 112
4.3 Checking Manuals............................................................................................................................... 114
4.4 Performing Final Steps......................................................................................................................... 115
Chapter 5: Attaching a Header to an M1 Series Windrower................................................................ 117
5.1 Attaching a Header to an M1 Series Windrower....................................................................................... 117
5.1.1 A40DX Auger Header .................................................................................................................. 117
Attaching an A40DX Auger Header............................................................................................... 117
TABLE OF CONTENTS

215359 vii Revision A
Connecting A40DX Auger Hydraulics ............................................................................................ 122
5.1.2 D1X or D1XL Series Draper Header ................................................................................................ 125
Attaching Draper Header Supports .............................................................................................. 125
Attaching a D1X or D1XL Series Draper Header .............................................................................. 126
Connecting D1X or D1XL Series Draper Header Hydraulics ............................................................... 132
5.1.3 R1 or R2 Series Rotary Disc Headers .............................................................................................. 136
Attaching R113 or R216 SP Rotary Disc Header .............................................................................. 136
Connecting R1 Series Rotary Disc Header Hydraulics to an M1170..................................................... 142
Connecting R113 or R216 Rotary Disc Header Hydraulics to an M1240 Windrower............................... 146
5.1.4 R1 or R2 Series Rotary Disc Headers .............................................................................................. 155
Attaching R113 or R216 SP Rotary Disc Header .............................................................................. 155
Connecting R1 Series Rotary Disc Header Hydraulics to an M1170..................................................... 161
5.2 Adjusting Header Settings on the Harvest Performance Tracker .................................................................. 167
5.3 Calibrating the Header Systems............................................................................................................. 168
5.3.1 Calibrating the Knife Drive on the Harvest Performance Tracker Display .............................................. 168
5.3.2 Calibrating Header Position Sensors on the Harvest Performance Tracker Display ................................. 171
Chapter 6: Reference .............................................................................................................................. 175
6.1 Lubricants, Fluids, and System Capacities................................................................................................ 175
6.2 Fuel Specifications .............................................................................................................................. 177
6.3 Torque Specifications .......................................................................................................................... 178
6.3.1 Metric Bolt Specifications ............................................................................................................ 178
6.3.2 Metric Bolt Specifications Bolting into Cast Aluminum ...................................................................... 180
6.3.3 O-Ring Boss Hydraulic Fittings –Adjustable .................................................................................... 181
6.3.4 O-Ring Boss Hydraulic Fittings –Non-Adjustable.............................................................................. 183
6.3.5 O-Ring Face Seal Hydraulic Fittings................................................................................................ 184
6.3.6 Tapered Pipe Thread Fittings........................................................................................................ 185
6.4 Conversion Chart................................................................................................................................ 186
6.5 Definitions ........................................................................................................................................ 187
Predelivery Checklist .............................................................................................................................. 191
TABLE OF CONTENTS


215359 1Revision A
Chapter 1: Safety
1.1 Signal Words
Three signal words, DANGER,WARNING, and CAUTION, are used to alert you to hazardous situations. Two signal words,
IMPORTANT and NOTE, identify non-safety related information. Signal words are selected using the following guidelines:
DANGER
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. It may also be
used to alert against unsafe practices.
CAUTION
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may be used
to alert against unsafe practices.
IMPORTANT:
Indicates a situation that, if not avoided, could result in a malfunction or damage to the machine.
NOTE:
Provides additional information or advice.

215359 2Revision A
1.2 General Safety
1000004
Figure 1.1: Safety Equipment
CAUTION
The following general farm safety precautions should be part of
your operating procedure for all types of machinery.
Protect yourself when assembling, operating, and servicing
machinery, wear all protective clothing and personal safety
devices that could be necessary for the job at hand. Do NOT
take chances. You may need the following:
•Hard hat
•Protective footwear with slip-resistant soles
•Protective glasses or goggles
•Heavy gloves
•Wet weather gear
•Respirator or filter mask
1000005
Figure 1.2: Safety Equipment
In addition, take the following precautions:
•Be aware that exposure to loud noises can cause hearing
impairment or loss. Wear suitable hearing protection devices
such as earmuffs or earplugs to help protect against loud
noises.
1010391
Figure 1.3: Safety Equipment
•Provide a first aid kit in case of emergencies.
•Keep a properly maintained fire extinguisher on the machine.
Be familiar with its proper use.
•Keep young children away from machinery at all times.
•Be aware that accidents often happen when the Operator is
tired or in a hurry. Take time to consider safest way. NEVER
ignore warning signs of fatigue.
SAFETY

215359 3Revision A
1000007
Figure 1.4: Safety around Equipment
•Wear close-fitting clothing and cover long hair. NEVER wear
dangling items such as scarves or bracelets.
•Keep all shields in place. NEVER alter or remove safety
equipment. Make sure driveline guards can rotate
independently of shaft and can telescope freely.
•Use only service and repair parts made or approved by
equipment manufacturer. Substituted parts may not meet
strength, design, or safety requirements.
1000008
Figure 1.5: Safety around Equipment
•Keep hands, feet, clothing, and hair away from moving parts.
NEVER attempt to clear obstructions or objects from a
machine while the engine is running.
•Do NOT modify the machine. Unauthorized modifications
may impair machine function and/or safety. It may also
shorten the machine’s life.
•To avoid injury or death from unexpected startup of the
machine, ALWAYS stop the engine and remove the key from
the ignition before leaving the operator’s seat for any reason.
1000009
Figure 1.6: Safety around Equipment
•Keep service area clean and dry. Wet and/or oily floors are
slippery. Wet spots can be dangerous when working with
electrical equipment. Be sure all electrical outlets and tools
are properly grounded.
•Keep work area well lit.
•Keep machinery clean. Straw and chaff on a hot engine are
fire hazards. Do NOT allow oil or grease to accumulate on
service platforms, ladders, or controls. Clean machines before
storage.
•NEVER use gasoline, naphtha, or any volatile material for
cleaning purposes. These materials may be toxic and/or
flammable.
•When storing machinery, cover sharp or extending
components to prevent injury from accidental contact.
SAFETY

215359 4Revision A
1.3 Tire Safety
Service tires safely.
1000020
Figure 1.7: Overinflated Tire
WARNING
•A tire can explode during inflation, which could cause
serious injury or death.
•Follow proper procedures when mounting a tire on a wheel
or rim. Failure to do so can produce an explosion that may
result in serious injury or death.
1000019
Figure 1.8: Safely Inflating Tire
WARNING
•Do NOT remove, install, or repair a tire on a rim unless you
have proper equipment and experience to perform job.
Take the tire and rim to a qualified tire repair shop.
•Make sure the tire is correctly seated before inflating to
operating pressure. If the tire is not correctly positioned on
the rim or is overinflated, the tire bead can loosen on one
side causing air to escape at high speed and with great
force. An air leak of this nature can thrust the tire in any
direction, endangering anyone in area.
•Do NOT stand over tire when inflating. Use a clip-on chuck
and extension hose.
•Do NOT exceed maximum inflation pressure indicated on
tire label.
•Never use force on an inflated or partially inflated tire.
•Make sure all air is removed from the tire before removing the tire from the rim.
•Never weld a wheel rim.
•Replace tires that have defects and replace wheel rims that are cracked, worn, or severely rusted.
SAFETY

215359 5Revision A
1.4 Battery Safety
1000015
Figure 1.9: Safety around Batteries
WARNING
•Keep all sparks and flames away from batteries; an
explosive gas is given off by electrolyte.
•Ventilate when charging in enclosed space.
1000016
Figure 1.10: Safety around Batteries
WARNING
•Wear safety glasses when working near batteries.
•To avoid an electrolyte loss, do NOT tip batteries more
than 45°.
•Battery electrolyte causes severe burns. Avoid contact with
skin, eyes, or clothing.
•Electrolyte splashed into eyes is extremely dangerous.
Should this occur, force eye open, and flood with cool, clean
water for 5 minutes. Call a doctor immediately.
•If electrolyte is spilled or splashed on clothing or body,
neutralize it immediately with a solution of baking soda and
water, then rinse with clear water.
1000017
Figure 1.11: Safety around Batteries
WARNING
•To avoid injury from a spark or short circuit, disconnect the
battery ground cable before servicing any part of the
electrical system.
•Do NOT operate the engine with the alternator or battery
disconnected. With battery cables disconnected and the
engine running, a high voltage can be built up if terminals
touch frame. Anyone touching the frame under these
conditions would be severely shocked.
•When working around storage batteries, remember that all
of the exposed metal parts are live. Never lay a metal object
across the terminals because a spark or short circuit will
result.
•Keep batteries out of reach of children.
SAFETY

215359 6Revision A
1.5 Welding Precaution
IMPORTANT:
It is very important that correct procedures be followed when welding anything connected to the windrower. If procedures
are not followed, it could result in severe damage to sensitive, expensive electronics. Even if complete failure of a module
doesn’t happen immediately, it is impossible to know what effect high current could have with regard to future
malfunctions or shorter lifespan.
Due to the number of connectors, components to be welded should be removed from the windrower whenever possible
rather than welded in place. When work needs to be completed on a header, disconnect the header completely from the
windrower before welding. These same guidelines apply to plasma cutting, or any other high-current electrical operation
performed on the machine.
The following items need to be disconnected:
10176211017621
A
Figure 1.12: Negative Terminals
•Negative battery terminals (A) (two connections)
IMPORTANT:
Always disconnect the battery terminals first, and reconnect
them last.
1017622
A
Figure 1.13: Master Controller
•Master controller (A)
Four connectors: P231, P232, P233, and P234
Location: Behind cab, near header lift/fan manifold
To disconnect the connectors, press the two outer tabs, and
pull the connector away from master controller.
IMPORTANT:
When reconnecting these connectors, double-check that the
connectors are fully seated into the master controller, and
that the two locking tabs on each end of all four connectors
have popped outward. If the tabs are not popped outward,
the connector is not fully seated.
IMPORTANT:
Do NOT power up or operate the windrower until these
connectors are locked into place.
SAFETY

215359 7Revision A
1017623
A
Figure 1.14: Firewall Extension Module
•Firewall extension module (A)
Two connectors: P235 and P236
Location: Behind cab, near header lift/fan manifold
To disconnect the connectors, use a small 3–6mm
(1/8–1/4 in.) blade screwdriver to insert into the connector’s
locking tab. Gently pry upward (no more than 6 mm [1/4 in.])
to unlock the connector tab, and then pull the connector
away from the module.
1017624
A
Figure 1.15: Chassis Extension Module
•Chassis extension module (A)
Two connectors: P247 and P248
Location: Under cab, inside left frame rail
To disconnect the connectors, use a small 3–6mm
(1/8–1/4 in.) blade screwdriver to insert into the connector’s
locking tab. Gently pry upward (no more than 6 mm [1/4 in.])
to unlock the connector tab, and then pull the connector
away from the module.
1019753
A
B
C
C
Figure 1.16: Engine Control Module
•Engine Control Module (ECM)
Two connectors for Cummins: P100 (A) and J1 Cummins
Proprietary ECM Connector (B)
Location: On engine
To disconnect the connectors, pull the rubber boot off the
cover, unlock the latch, and undo the main over-center latch.
Remove strain relief bolts (C) so the connectors can be pulled
away from the ECM.
IMPORTANT:
Be sure to disconnect both connectors. Note connector
locations.
IMPORTANT:
Be sure to reconnect connectors in the proper locations. Do
NOT cross connect.
SAFETY

215359 8Revision A
1017626
A
Figure 1.17: Cab Connectors
NOTE:
To disconnect the remaining circular Deutsch connectors, rotate
the outer collar counterclockwise.
•Cab connectors (A)
Two round connectors: C1 and C2
Location: Under cab
1017627
A
Figure 1.18: Roof Connectors
•Roof connectors (A)
Four connectors: C10, C12, C13, and C14
Location: Under cab at base of left cab post
1017628
A
Figure 1.19: Chassis Relay Module
•Chassis relay module (A)
Three connectors: P240, P241, and P242
Location: Outside left frame rail near batteries
SAFETY

215359 9Revision A
1017657
A
Figure 1.20: Engine Harness
•Engine harness (A)
Two round connectors: C30 and C31
Location: Inside left frame rail, at rear of windrower
1017630
A
Figure 1.21: A/C Box Connectors
•Air conditioning (A/C) box connectors (A)
Two connectors: C15 and C16
Location: Rear of A/C box
1017631
A
Figure 1.22: Wheel Motor Connectors
•Wheel motor connectors (A)
Two round connectors: C25 and C26
Location: Under center of frame, just behind front
cross member
IMPORTANT:
To connect circular Deutsch connectors without bending the
pins, align the plug with the receptacle before attempting to
connect.
To align the connectors:
1. Observe the channel cuts and mating channel protrusions on the inner part of the circular walls of the connectors.
2. Face the mating connectors towards each other, and rotate connectors so that channels are aligned.
3. Press connectors together while turning the outer connector clockwise until collar locks.
SAFETY

215359 10 Revision A
1.6 Engine Safety
WARNING
Do NOT use aerosol starting aids such as ether. Such use could result in an explosion and personal injury.
CAUTION
•On initial start-up of a new, serviced, or repaired engine, always be ready to stop the engine to prevent an
overspeed. Do this by shutting off the air and/or fuel supply to the engine.
•Do NOT bypass or disable automatic shutoff circuits. The circuits help prevent personal injury, and prevent engine
damage. For instructions, refer to the technical manual.
•Inspect the engine for potential hazards.
•Before starting the engine, ensure no one is on, underneath, or close to the engine. Ensure that people clear
the area.
•All protective guards and covers must be installed if the engine must be started to perform service procedures.
•To help prevent an accident, work around rotating parts carefully.
•If a warning tag is attached to the engine start switch or controls, do NOT start engine or move controls. Consult
whoever attached the warning tag before starting the engine.
•Start the engine from the operator’s station. Follow the procedure in the Starting Engine section of the operator’s
manual. Following the correct procedure will help prevent major damage to engine components and prevent
personal injury.
•To ensure that the jacket water heater (if equipped) and/or lubricant oil heater (if equipped) is working correctly,
check the water temperature gauge and/or oil temperature gauge during heater operation.
•Engine exhaust contains products of combustion, which can be harmful to your health. Always start and operate the
engine in a well-ventilated area. If the engine is started in an enclosed area, vent exhaust to the outside.
•Engine exhaust gases become very hot during operation and can burn people and common materials. Stay clear of
the rear of machine and avoid exhaust gases when engine is running.
NOTE:
If the engine will be operated in very cold conditions, then an additional cold-starting aid may be required.
1.6.1 High-Pressure Rail
WARNING
•Contact with high-pressure fuel may cause fluid penetration and burn hazards. High-pressure fuel spray may cause a
fire hazard. Failure to follow these instructions may cause personal injury or death.
•Before disconnecting fuel lines or any other components under high-pressure between the fuel pump and high-
pressure common rail fuel system, confirm that the fuel pressure is relieved.
1.6.2 Engine Electronics
WARNING
Tampering with electronic system installation or original equipment manufacturer (OEM) wiring installation is
dangerous and could result in personal injury or death and/or engine damage.
SAFETY
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