MacDon A40-D User manual

A40D and A40DX
Self-Propelled Windrower
Auger Header
Operator’s Manual
214804 Revision A
Original Instruction
The harvesting specialists.

MacDon A40D Self-Propelled Windrower Auger Header
Published: November 2018

EC Declaration of Conformity
Figure 1. EC Declaration of Conformity Page 1
214804 iRevision A

Figure 2. EC Declaration of Conformity Page 2
214804 ii Revision A

Introduction
This manual describes the operating and maintenance procedures for MacDon model A40D and A40DX Self-
Propelled Windrower Auger Headers, including a Grass Seed version.
An A40D auger header is factory-configured to connect to an M Series Self-Propelled Windrower, while an A40DX
auger header is factory-configured to connect to an M1 Series Windrower.
NOTE:
A40D auger header grass seed (GSS) version can be used on an M1 Series Windrower ONLY if conversion kit
MD #B5998 and MD #318022 have been installed on the auger header. This kit is optional when converting the
A40D for use on M1 Series windrowers.
Model Description Configuration Knife Size m (ft.) Features
A40D,
A40DX
Auger header
with conditioner
Self-propelled
only Double 4.3, 4.9, and 5.5
(14, 16, and 18)
Separate hydraulic
auger, knife, and
reel drives,
grass seed option
When setting up the machine or making adjustments, review and follow the recommended machine settings in all
relevant MacDon publications. Failure to do so may compromise machine function and machine life and may result
in a hazardous situation.
Use this manual as your first source of information about the machine. Use the Table of Contents and the Index to
guide you to specific topics. Study the Table of Contents to familiarize yourself with how the information is
organized. If you follow the instructions provided here, your header will work well for many years.
Keep this manual handy for frequent reference, and to pass on to new Operators or Owners. Contact your Dealer if
you need assistance, information, or additional copies of this manual.
CAREFULLY READ THE INFORMATION PROVIDED IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE
OR MAINTAIN AN A40D OR A40DX AUGER HEADER.
MacDon provides warranty for Customers who operate and maintain their equipment as described in this manual.
A copy of the MacDon Industries Limited Warranty Policy, which explains this warranty, should have been provided
to you by your Dealer. Damage resulting from any of the following conditions will void the warranty:
•Accident
•Misuse
•Abuse
•Improper maintenance or neglect
•Abnormal or extraordinary use of the machine
•Failure to use the machine, equipment, component, or part in accordance with the manufacturer’s instructions
Conventions
The following conventions are used in this document:
•Right and left are determined from the operator’s position. The front of the header is the side that faces the crop;
the back of the header is the side that connects to the windrower.
214804 iii Revision A

•Unless otherwise noted, use the standard torque values provided in Chapter 8.1 Recommended Torques, page
207.
NOTE:
Keep your MacDon publications up-to-date. The most current version can be downloaded from our website (www.
macdon.com) or from our Dealer-only site (https://portal.macdon.com) (login required).
NOTE:
A Russian translation of this manual can be ordered from MacDon, downloaded from the MacDon Dealer Portal
(https://portal.macdon.com) (login required), or downloaded from the MacDon international website (http://www.
macdon.com/world).
214804 iv Revision A

List of Revisions
The following list provides an account of major changes from the previous version of this document.
Summary of Change Location
Added new Declaration of Conformity EC Declaration of Conformity, page i
Added IMPORTANT and NOTE
to topic 1.2 Signal Words, page 2
Added MD #170638 1.8 Understanding Safety Signs, page 10
Updated information for MD #166452 1.8 Understanding Safety Signs, page 10
Added MD #259058 1.8 Understanding Safety Signs, page 10
Added information for kit MD #B6604 3.1 Attaching A40DX Header to M1 Series Windrowers, page 25
Added information to topic Installing and Adjusting Pan Extensions, page 90
Added metric values to table and
corrected formatting issues 2.2 Product Specifications, page 21
Updated graphic 1.7 Safety Sign Locations: Self-Propelled Windrower Header, page 8 –
Figure 1.17: Right Side of Header
Updated graphic 1.7 Safety Sign Locations: Self-Propelled Windrower Header, page 8 –
Figure 1.18: Decals on Right Side of Header
Updated note Introduction, page iii
Updated table 2.1 Definitions, page 19
Updated table –Added reel speeds for
M and M1 Series 2.2 Product Specifications, page 21
Updated table –Added GSS
information 2.2 Product Specifications, page 21
Updated information to included M and
M1 Series with and without variable
speed option
3.6.3 Adjusting Reel Speed, page 61
Added note 3.6.4 Setting Auger Position, page 61
Added note 3.2 Detaching A40DX Header from M1 Series Windrower, page 29
Updated procedure 3.6.9 Checking/Adjusting Float –M Series, page 72
Updated illustration 3.3.5 Configuring Reverser Valve Jumper Hose for A40D, page 49
Updated illustration Adjusting Reel Vertical Position, page 66
Updated unload and assembly
instruction part number for model
year 2019
6 Unloading and Assembly, page 197
214804 vRevision A

Model and Serial Number
Figure 3. Header Serial Number Plate Location
Record the model number, serial number, and model year
of the header in the spaces below. The header serial
number plate is located on the top of the left end frame (A).
Header Model Number: ____________
Header Serial Number: ____________
Year: ______
214804 vi Revision A

214804 vii Revision A
EC Declaration of Conformity ......................................................................................................................i
Introduction.............................................................................................................................................. iii
List of Revisions ........................................................................................................................................v
Model and Serial Number.......................................................................................................................... vi
Chapter 1: Safety .................................................................................................................................... 1
1.1 Safety Alert Symbols ............................................................................................................................1
1.2 Signal Words .......................................................................................................................................2
1.3 General Safety.....................................................................................................................................3
1.4 Maintenance Safety .............................................................................................................................5
1.5 Hydraulic Safety...................................................................................................................................6
1.6 Safety Signs ........................................................................................................................................7
1.6.1 Installing Safety Decals ...............................................................................................................7
1.7 Safety Sign Locations: Self-Propelled Windrower Header .......................................................................8
1.8 Understanding Safety Signs................................................................................................................10
1.9 Owner/Operator Responsibilities.........................................................................................................16
1.10 Operational Safety ...........................................................................................................................17
Chapter 2: Product Overview ............................................................................................................ 19
2.1 Definitions .........................................................................................................................................19
2.2 Product Specifications........................................................................................................................21
Chapter 3: Operation ........................................................................................................................... 25
3.1 Attaching A40DX Header to M1 Series Windrowers ..............................................................................25
3.2 Detaching A40DX Header from M1 Series Windrower...........................................................................29
3.3 Attaching A40D Headers to M Series SP Windrowers ...........................................................................31
3.3.1 Attaching A40D to M100 or M105 ...............................................................................................31
3.3.2 Attaching A40D to M150, M155, or M155E4 ................................................................................36
3.3.3 Attaching A40D to M200 ............................................................................................................40
3.3.4 Attaching A40D to M205 ............................................................................................................45
3.3.5 Configuring Reverser Valve Jumper Hose for A40D .....................................................................49
3.3.6 Routing A40D Hydraulic Drive Hoses..........................................................................................50
3.4 Detaching A40D Header from M Series Self-Propelled Windrower .........................................................55
3.5 Header Lift Cylinder Lock-Out Valves ..................................................................................................59
3.6 Operating Variables............................................................................................................................60
3.6.1 Setting Lean Bar .......................................................................................................................61
3.6.2 Adjusting Auger Speed ..............................................................................................................61
3.6.3 Adjusting Reel Speed ................................................................................................................61
3.6.4 Setting Auger Position ...............................................................................................................61
Adjusting Auger Fore-Aft Position ..............................................................................................62
Adjusting Vertical Position .........................................................................................................63
3.6.5 Setting Reel Position .................................................................................................................64
TABLE OF CONTENTS

214804 viii Revision A
Adjusting Reel Fore-Aft Position ................................................................................................64
Adjusting Reel Vertical Position .................................................................................................66
Checking Reel Tine to Header Pan Clearance ............................................................................69
3.6.6 Setting Tine Aggressiveness ......................................................................................................69
3.6.7 Adjusting Header Angle .............................................................................................................70
3.6.8 Setting Cutting Height................................................................................................................71
3.6.9 Checking/Adjusting Float –M Series...........................................................................................72
3.6.10 Checking/Adjusting Float –M1 Series.......................................................................................72
Checking Float –M1 Series Windrower ......................................................................................73
Setting the Float ......................................................................................................................73
Removing and Restoring Float ..................................................................................................74
3.6.11 Setting Feed Pan and Rock Drop Tine Position ..........................................................................75
3.6.12 Adjusting Conditioner Roll Gap.................................................................................................76
3.6.13 Adjusting Conditioner Roll Tension............................................................................................78
3.6.14 Positioning the Forming Shields ...............................................................................................79
Positioning Side Deflectors........................................................................................................79
Positioning Rear Deflector (Fluffer Shield) ..................................................................................80
3.7 Recommended Operating Settings......................................................................................................82
3.8 Unplugging Conditioner and Knife .......................................................................................................86
3.9 Grass Seed Special ...........................................................................................................................88
3.9.1 Stub Guards and Hold-Downs ....................................................................................................88
3.9.2 Special Auger Design for Grass Seed Special .............................................................................89
3.9.3 Seven-Bat Reel.........................................................................................................................89
3.9.4 Auger Pan Extensions ...............................................................................................................90
Installing and Adjusting Pan Extensions .....................................................................................90
3.9.5 Windrow Forming Rods .............................................................................................................92
3.10 Selecting Ground Speed...................................................................................................................93
3.11 Tall Crop Dividers .............................................................................................................................94
3.11.1 Adjusting Tall Crop Dividers......................................................................................................94
3.11.2 Removing Tall Crop Dividers.....................................................................................................95
3.12 Haying ............................................................................................................................................97
3.12.1 Haying Tips.............................................................................................................................97
Curing .....................................................................................................................................97
Topsoil Moisture .......................................................................................................................97
Weather and Topography ..........................................................................................................97
Windrow Characteristics ...........................................................................................................98
Driving on Windrow...................................................................................................................98
Raking and Tedding ..................................................................................................................98
Using Chemical Drying Agents ..................................................................................................98
Chapter 4: Maintenance and Servicing ........................................................................................... 99
4.1 Preparing for Servicing .......................................................................................................................99
4.2 Opening/Closing Driveshield.............................................................................................................100
4.3 Endshields ...................................................................................................................................... 102
4.4 Maintenance Requirements ..............................................................................................................103
TABLE OF CONTENTS