
TABLE OF CONTENTS
Section/Title Page
Form 169007 3RevisionD
INTRODUCTION........................................................................................................................................................2
GENERAL SAFETY ..................................................................................................................................................4
RECOMMENDED TORQUES ...................................................................................................................................6
A.GENERAL .................................................................................................................................................6
B.SAE BOLTS...............................................................................................................................................6
C.METRIC BOLTS........................................................................................................................................6
D.HYDRAULIC FITTINGS ............................................................................................................................7
CONVERSION CHART .............................................................................................................................................9
STEP 1. UNLOAD HEADER..................................................................................................................................10
STEP 2. LOWER HEADER...................................................................................................................................11
A.SINGLE REEL HEADERS.......................................................................................................................11
B.DOUBLE REEL HEADERS: D60 ONLY..................................................................................................12
STEP 3.REMOVE SHIPPING SUPPORTS..........................................................................................................13
STEP 4.ATTACH REEL LIFT CYLINDERS ........................................................................................................15
STEP 5.ATTACH TO WINDROWER...................................................................................................................18
STEP 6.CONNECT CENTER-LINK.....................................................................................................................20
STEP 7.CONNECT HYDRAULICS......................................................................................................................22
STEP 8.CONNECT REEL TO FORE-AFT CYLINDERS.....................................................................................24
A.D60..........................................................................................................................................................24
B.D50..........................................................................................................................................................25
STEP 9.ATTACH CAM ARMS.............................................................................................................................26
STEP 10.INSTALL REEL ENDSHIELDS..............................................................................................................27
STEP 11.INSTALL CROP DIVIDERS....................................................................................................................28
A.D60..........................................................................................................................................................28
B.D50..........................................................................................................................................................29
STEP 12.INSTALL HEADER ENDSHIELDS.........................................................................................................30
A.HINGED ENDSHIELD.............................................................................................................................30
B.NON-HINGED ENDSHIELD....................................................................................................................32
STEP 13.ADJUST TRANSPORT LIGHTS............................................................................................................33
STEP 14.INSTALL OPTIONS................................................................................................................................33
STEP 15.ADD BALLAST.......................................................................................................................................34
STEP 16.PRE-DELIVERY INSPECTION...............................................................................................................35
A.TIRE PRESSURE (Transport and Stabilizer Wheel Options) .................................................................35
B.WHEEL BOLT TORQUE (Transport and Stabilizer Wheel Options).......................................................35
C.WOBBLE BOX.........................................................................................................................................35
D.SICKLE DRIVE BELT TENSION.............................................................................................................36
I.NON-TIMED DRIVE: SK and DK ...................................................................................................................................36
II.TIMED DRIVE: DK .........................................................................................................................................................36
E.REEL CENTERING.................................................................................................................................37
F.DRAPER TENSION.................................................................................................................................38
G.SKID SHOE SETTINGS..........................................................................................................................39
H.HEADER LEVELLING.............................................................................................................................39
I.REEL TINE TO CUTTERBAR CLEARANCE..........................................................................................40
J.DRAPER SEAL .......................................................................................................................................41
K.LUBRICATE HEADER ............................................................................................................................42
L.MANUALS ...............................................................................................................................................45
STEP 17.RUN-UP THE HEADER..........................................................................................................................46
STEP 18.POST RUN-UP CHECKS.......................................................................................................................47
A.KNIFE......................................................................................................................................................47