Kemper 460plus User manual

460
p l u s
Rotary Harvesting Unit
*OMKM123547*
OPERA T OR'S MANUAL
460plus Rotary Harvesting Unit
OMKM123547 ISSUE J0 (ENGLISH)
Maschinenfabrik Kemper GmbH & Co. KGEuropean EditionPRINTED IN U.S.A.
*DCK**OMKM123547*

Introduction
KM00321,00008F1-19-13MAR19-1/1
Foreword
READTHISOPERATOR'SMANUALcarefullytolearn
howtooperateandserviceyourmachinecorrectly.Failure
todosocouldresultinpersonalinjuryorequipment
damage.Thisrotaryharvestingunitmaybeinstalledand
operatedonaforageharvesteronly.Theusermustbe
entitledtodriveaforageharvesteronpublicroads.This
manualandsafetysignsonyourmachineareavailablein
otherlanguages.Toorder,seeyourKEMPERdealer.
THISMANUALSHOULDBECONSIDEREDapermanent
partofyourmachineandmustremainwiththemachine
whenyousellit.
MEASUREMENTSINTHISMANUALaregiveninmetric
units.ThecustomaryU.S.unitequivalentsarealso
quoted.Onlyusecomponentsandboltsthatfit.Metric
andinchfastenersmayrequireaspecificmetricorinch
wrench.
RIGHT-HANDANDLEFT-HANDsidesaredetermined
byfacinginthedirectiontheimplementwilltravelwhen
goingforward.
THETERM"TRANSPORT"referstoarotaryharvesting
unitmountedonaforageharvesterandtransportedfrom
AtoBontheforageharvester.
THETERM"HAULAGE"referstoarotaryharvestingunit
loadedonaflatbedcarrierandtransportedfromAtoB
ontheflatbedcarrier.
LOADINGANDHAULAGEofthisrotaryharvestingunit
mustbeperformedonlybypersonsfamiliarwithhowthe
loadissecured,andwhocanprovideevidenceofthis.
WRITEPRODUCTIDENTIFICATIONNUMBERS(P .I.N.)
intheSpecificationorIdentificationNumberssection.
Recordallnumbersexactly.Intheeventoftheft,these
numbersmayprovevitalintracingyourproperty.Your
KEMPERdealerneedsthesenumberswhenyouorder
parts.Filetheidentificationnumbersinasecureplace
awayfrommachine.
BEFOREDELIVERINGTHISMACHINE,yourdealer
performedapredeliveryinspection.
INTENDEDUSE:THISROTARYHARVESTINGUNIT
maybeusedONLYforharvesting:
•thick-stemmed,flexibletypesofplantsuchascorn,
elephantgrassorbamboo
•thin-stemmedtypesofplantsuchasgraincrop,mustard
Useinanyotherwayisconsideredascontrarytothe
intendeduse.Themanufactureracceptsnoliabilityfor
damageorinjuryresultingfromthismisuse,andthese
risksmustbebornesolelybytheuser.
THISROTARYHARVESTINGUNITMUSTNOTbe
usedtomanuallytransfermaterialsofanysortandisnot
suitableforthetransferandchoppingof:
•woodyplantswithadiametergreaterthan1mm
•woodintendedforchipping
•animalfeedsuchasbeets
•metallicobjects
•materialsthatincludestones
Compliancewithandstrictadherencetotheconditions
ofoperation,serviceandrepairasspecifiedbythe
manufactureralsoconstituteessentialelementsforthe
INTENDEDUSE.
THISROTARYHARVESTINGUNITMUSTbeserviced
andrepairedONLYbyindustrialmechanics,fittersor
personswithcomparablequalifications.Theelectrical
systemmustberepairedonlybyelectricians.Theaccident
preventionregulations,allothergenerallyrecognized
regulationsonsafetyandoccupationalmedicineandthe
roadtrafficregulationsmustbeobservedatalltimes.It
isnotpermittedtoalterthemachinetoacceptmaterials
otherthanthosepermittedinitsintendeduse.Any
arbitrarymodificationscarriedoutonthisrotaryharvesting
unitwillrelievethemanufacturerofallliabilityforany
resultingdamageorinjury.
THISROTARYHARVESTINGUNITMUSTNOTbe
operatedintheUnitedStatesandCanada.
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Contents
Page
Pre-deliveryInspection
PredeliveryChecklist....................................CLIST-1
DeliveryChecklist.........................................CLIST-1
After-SaleChecklist......................................CLIST-2
IdentificationView
IdentificationView...............................................00-1
Safety
RecognizeSafetyInformation............................05-1
FollowSafetyInstructions...................................05-1
UnderstandSignalWords...................................05-1
ObserveRoadTrafficRegulations......................05-2
OperatorAbility...................................................05-2
UseSafetyLightsandDevices...........................05-2
PrepareforEmergencies....................................05-3
WearProtectiveClothing....................................05-3
CheckMachineSafety........................................05-3
GuardsandShields............................................05-3
StayClearofHarvestingUnit.............................05-4
KeepHandsAwayFromKnives.........................05-4
StoreAttachmentsSafely...................................05-4
PracticeSafeMaintenance.................................05-5
StayClearofRotatingDrivelines........................05-5
ServiceMachinesSafely....................................05-6
SupportMachineProperly..................................05-6
AvoidHigh-PressureFluids................................05-6
StayClearoftheIntakeArea.............................05-7
DrivingonRoadswithRotary
HarvestingUnitAttached...............................05-7
BallastingforSafeGroundContact....................05-7
RemovePaintBeforeWeldingorHeating..........05-8
AvoidHigh-PressureJetonSafetyDecals.........05-8
DisposeofWasteProperly.................................05-8
Decommissioning:ProperRecycling
andDisposalofFluidsandComponents.......05-9
ProtectAgainstNoise.........................................05-9
SafetyDecals
PictorialSafetySigns..........................................10-1
ReplaceSafetySigns.........................................10-1
Operator'sManual..............................................10-1
Serviceandrepairwork......................................10-2
RotatingBlades..................................................10-2
FoldingAreaoftheRotaryHarvestingUnit........10-3
StayClearofRotaryHarvestingUnit..................10-3
Page
RotatingDrums...................................................10-4
FoldableFrame..................................................10-4
Haulage
LoadingwithaCrane..........................................15-1
SecuretheRotaryHarvestingUnitfor
Transport(LashingPoints).............................15-3
Preparingtherotaryharvestingunit
Unpacking...........................................................20-1
AdapttheScraperstotheFeedPassage...........20-1
AttachingtoaCLAASForageHarvester
CompatibilityChart.............................................25-1
BallastingHarvester...........................................25-1
Adjustadditionalheadlightsonforage
harvester........................................................25-1
Attachingtotype498,499and502
forageharvesterswithvariable
headerdrive...................................................25-2
Installadditionalwiringharness(only
forageharvestersoftypes498,499
and502).........................................................25-5
AttachingtoCLAASForageHarvesters.............25-7
RotaryHarvestingUnitswith
Multi-SpeedGearboxandQuickCoupler......25-9
ConnectHydraulicHoses.................................25-10
ConnecttheDrive(Type492)...........................25-10
ConnectingtheDrive(Types493,494
and497).......................................................25-11
ConnectingtheDrive(Types496,500)............25-14
ReplaceCLAASTraywithKEMPERTray........25-18
AttachingtoaFENDTForageHarvester
AligntheOscillatingFrame.................................28-1
AttachtheRotaryHarvestingUnitto
FENDTForageHarvesters............................28-1
ConnectHydraulicHosesandWiringHarness..28-3
U.j.Shaft............................................................28-3
ConnectU.J.Shaft.............................................28-3
ChangetheHydraulicSystem............................28-4
UnlocktheOscillatingFrame..............................28-5
DetachingtheRotaryHarvestingUnit
DetachtheRotaryHarvestingUnit.....................30-1
Continuedonnextpage
OriginalInstructions.Allinformation,illustrationsandspecificationsinthis
manualarebasedonthelatestinformationavailableatthetimeofpublication.
Therightisreservedtomakechangesatanytimewithoutnotice.
COPYRIGHT©2020
JohnDeereGmbH&Co.KGMannheimRegionalCenter
Zentralfunktionen
Allrightsreserved.
AJohnDeereILLUSTRUCTION™Manual
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Contents
Page
Transport
DrivingonPublicRoads.....................................35-1
FoldingtheRotaryHarvestingUnit.....................35-1
ApplyDecal(RotaryHarvestingUnits
withSupportWheel).......................................35-1
CloseSafetyReliefValve(Rotary
HarvestingUnitsforCLAASForage
HarvestersOnly)............................................35-1
DrivingonPublicRoads(Rotary
HarvestingUnitswithComfort
SupportWheel)..............................................35-2
DrivingonPublicRoads(Rotary
HarvestingUnitswithoutComfort
SupportWheel)..............................................35-3
SetAHCsensorsinthetransportposition..........35-3
OperatingtheRotaryHarvestingUnit
RotaryHarvestingUnitMethodofOperation......40-1
OperatingtheRotaryHarvestingUnit-
GeneralUse...................................................40-2
ClearBlockages.................................................40-2
ClearBlockagesonCLAASForage
Harvesters......................................................40-2
AdjustSkidShoesParalleltotheGround..........40-3
AdjustingtheCentralFeedBar..........................40-4
GatheringDrumOperatingSpeeds....................40-5
Length-of-CutAdjustmentwithCLAAS
ForageHarvester...........................................40-5
LengthofCutandDrumSpeedswith
CLAASForageHarvester830-900
(Types492,496,and500).............................40-6
Cutterheadwith24Knives(Types492,
496,and500).................................................40-6
Cutterheadwith20Knives(Types492,
496,and500).................................................40-6
LengthofCutandDrumSpeedswith
CLAASForageHarvester830-900
(Type493)......................................................40-7
Cutterheadwith28Knives(Type493)...............40-7
Cutterheadwith24Knives(Type493)...............40-9
Cutterheadwith20Knives(Type493).............40-11
LengthofCutandDrumSpeedswith
CLAASForageHarvester930-980
(Types494,497,and498)...........................40-12
Cutterheadwith36Knives(Types494,
497,and498)...............................................40-13
Cutterheadwith24Knives(Types494,
497,and498)...............................................40-14
AdjustingGearSelectionwith
Multi-SpeedGearboxforCLAAS
ForageHarvesters.......................................40-15
LengthsofCutandGearSelectionwith
Multi-SpeedGearboxforCLAAS
ForageHarvesters.......................................40-16
Harvest.............................................................40-17
HydraulicSystem..............................................40-17
Page
AdditionalEquipment
SpecialKitforRowGuidance(Steering
Assistance).....................................................45-1
AutomaticHeightControlKit..............................45-1
Troubleshooting
460plusRotaryHarvestingUnit............................50-1
LubricationandPeriodicService
ServiceIntervals.................................................55-1
Grease................................................................55-1
FluidGreaseforDrives.......................................55-1
TransmissionOil.................................................55-2
CoolantforMainDriveFrictionClutch................55-2
AlternativeandSyntheticLubricants..................55-3
MixingLubricants................................................55-3
LubricantStorage...............................................55-3
AttheStartofEveryHarvestingSeason............55-3
UseGenuineKEMPERParts............................55-4
AttheStartofEveryHarvesting
Season-SphericalCollarBolts.....................55-4
AttheStartofEveryHarvesting
Season—GearboxMountingFlange
AttachingScrews...........................................55-5
Atthebeginningofeachharvesting
season—adjustlatchofthechassis
(optional)........................................................55-6
Generalviewofdrivesandoillevelsin
therotaryharvestingunit................................55-7
Overviewofoillevelsininputtransmission........55-8
Every10HoursofOperation—Clean-
ersandBladeRotorSegments......................55-9
Every10OperatingHours—BalanceWeights..55-10
Every10Hours—U.J.Shaft.............................55-10
Every50Hours—ClawClutch..........................55-11
Every50Hours—LowerPinof
HydraulicCylinderandHingesof
theOuterUnits.............................................55-11
Every50Hours—UpperRollsof
OscillatingFrame.........................................55-12
Every3Years—ChangeCoolantof
MainDriveFrictionClutch............................55-12
AfterEachHarvestingSeason.........................55-13
Service
MetricBoltandScrewT orqueValues.................60-1
RelievePressureontheMainDrive
SlipClutches..................................................60-2
DisassembleSlipClutch.....................................60-3
InstallingNewRotatingBlades...........................60-4
AdjustingtheDividers.........................................60-5
CheckingScrapersAdjustment..........................60-6
CheckingandAdjustingCleaners......................60-6
CleaningRotaryHarvestingUnit........................60-7
Continuedonnextpage
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Contents
Page
Storage
StorageatEndofHarvestingSeason................65-1
StartofNewSeason...........................................65-1
Specifications
MachineDesignLife...........................................70-1
RotaryHarvestingUnit460plus............................70-1
SoundLevel........................................................70-1
EUDeclarationofConformity.............................70-2
SerialNumbers
RotaryHarvestingUnitSerialNumberPlate......75-1
SerialNumber.....................................................75-1
iii
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Contents
iv
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Pre-deliveryInspection
KM00321,00001F6-19-13AUG09-1/1
KM00321,00008BA-19-26FEB19-1/1
PredeliveryChecklist
Aftertherotaryharvestingunithasbeencompletely
assembled,inspectittobesureitisingoodrunningorder
beforedeliveringittothecustomer.Checkoffeachitem
whenfoundsatisfactoryoraftermakingthenecessary
adjustments.
□Allshieldsopenandclosefreely.
□Rotaryharvestingunithasbeenproperlyassembled.
□Partsdeliveredseparatelyhavebeenproperlyinstalled.
□Nutsonallscrewshavebeentightened.
□Allgreasefittingshavebeenlubricated.
□Gearcaseshavebeenproperlyfilled(seeLubrication
andMaintenance).
□Knifeattachingscrewsaretightenedcorrectly.
□Shippingbracketsremoved.
□Rotaryharvestingunitcanbefoldedcorrectly.
□Rotaryharvestingunithasbeencleanedandtouched
upwhereverpaintisnickedorscratched.
□Allmovingpartsareworkingfreely.
□CheckallfrictionclutchesasshownintheService
section.
□Alldecalsareinplaceandingoodcondition.
□Checkthatauxiliarylightsareinstalledonbasic
harvester.
□Thisrotaryharvestingunithasbeentestedand,tothe
bestofmyknowledge,isreadyfordeliverytothecustomer.
(DateTested)(SignatureofTechnician)
DeliveryChecklist
Thefollowingchecklistisareminderofveryimportant
informationthatshouldbeconveyeddirectlytothe
customerupondeliveryofthemachine.
□Advisethecustomerthatthelifeexpectancyofthis
oranyothermachinedependsonregularlubricationas
describedinthisoperator'smanual.
□Discussproperoperationoftherotaryharvestingunit
aswellastheproceduresandmethodsrequiredforthe
bestharvest.
□GivetheOperator'sManualtothecustomerandexplain
alloperatingadjustments.
□Advisethecustomeroftheproperweightsandfluids
thatmustbeusedinthetires,dependinguponthe
individualforageharvester.
□Rotaryharvestingunitsfortype498Claasforage
harvestersonly:ProgrammoduleA130FAMforthe
variableheaderdrive(optionalequipment).
□Advisethecustomerofsafetyprecautionsthatmustbe
observedwhileusingtherotaryharvestingunit.
□Invitethecustomertostopbyanddiscussanyproblems
thatmaybeencounteredwhileoperatingtherotary
harvesterunit.
□Tellthecustomertorecordtheserialnumberofhis
rotaryharvestingunitinthespaceprovidedattheend
ofthismanual.
□Removethispageandfileitsafely.
(SignatureofTechnician)(SignatureofCustomer)
CLIST-1
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Pre-deliveryInspection
ZX,CHECK676,C-19-20JAN95-1/1
After-SaleChecklist
Thefollowingitemsshouldbecheckedsometimeduring
thefirstseasonofoperationwiththerotaryharvestingunit.
□Goovertheentiremachineforlooseormissingnuts
andbolts.
□Allsafetyshieldsareinplaceandfastenedsecurely.
□Checkforbrokenordamagedparts.
□Ifpossible,runtherotaryharvestingunittoseeifitis
functioningproperly.
□Checkforwornrotaryknives.
□Checkwiththecustomerastotheperformanceofthe
rotaryharvestingunitthusfar.
□Makesurethecustomerunderstandsthebestmethods
ofrotaryharvestingunitoperation.
□Reviewtheentireoperator'smanualtogetherwithyour
customerandstresstheimportanceofproperandregular
lubrication,aswellassafetyprecautions.
(SignatureofTechnician)(SignatureofCustomer)
CLIST-2
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IdentificationView
KM00321,00000C4-19-14DEC11-1/1
IdentificationView
KM1001817—UN—14MAR19
00-1
111320
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Safety
DX,ALERT-19-29SEP98-1/1
KM00321,000016B-19-14MAY09-1/1
DX,SIGNAL-19-03MAR93-1/1
RecognizeSafetyInformation
Thisisasafety-alertsymbol.Whenyouseethissymbol
onyourmachineorinthismanual,bealerttothepotential
forpersonalinjury.
Followrecommendedprecautionsandsafeoperating
practices.
T81389—UN—28JUN13
FollowSafetyInstructions
Carefullyreadallsafetymessagesinthismanualandon
yourmachinesafetysigns.Keepsafetysignsingood
condition.Replacemissingordamagedsafetysigns.Be
surenewequipmentcomponentsandrepairpartsinclude
thecurrentsafetysigns.Replacementsafetysignsare
availablefromyourKEMPERdealer.
Beforeyoustartworkingwiththemachine,learnhowto
operatethemachineandhowtousecontrolsproperly.Do
notletanyoneoperatewithoutinstruction.
Keepyourmachineinproperworkingcondition.
Unauthorizedmodificationstothemachinemayimpairthe
functionand/orsafetyandaffectmachinelife.
Ifyoudonotunderstandanypartofthismanualandneed
assistance,contactyourKEMPERdealer.
TS201—UN—15APR13
UnderstandSignalWords
Asignalword—DANGER,WARNING,orCAUTION—is
usedwiththesafety-alertsymbol.DANGERidentifiesthe
mostserioushazards.
DANGERorWARNINGsafetysignsarelocatednear
specifichazards.Generalprecautionsarelistedon
CAUTIONsafetysigns.CAUTIONalsocallsattentionto
safetymessagesinthismanual.
TS187—19—30SEP88
05-1
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Safety
FX,ROAD-19-01MAY91-1/1
DX,ABILITY-19-07DEC18-1/1
KM00321,000016C-19-14MAY09-1/1
ObserveRoadTrafficRegulations
Alwaysobservelocalroadtrafficregulationswhenusing
publicroads.
H28930—UN—30JUN89
OperatorAbility
•Machineownersmustmakesurethatoperators
areresponsible,trained,havereadtheoperating
instructionsandwarnings,andknowhowtooperatethe
machineproperlyandsafely.
•Age,physicalability,andmentalcapacitycanbefactors
inmachine-relatedinjuries.Operatorsmustbementally
andphysicallycapableofaccessingtheoperatorstation
and/orcontrols,andoperatingthemachineproperly
andsafely.
•Neverallowachildoranuntrainedpersontooperate
themachine.Instructalloperatorsnottogivechildrena
rideonthemachineoranattachment.
•Neveroperatemachinewhendistracted,fatigued,
orimpaired.Propermachineoperationrequiresthe
operator’sfullattentionandawareness.
UseSafetyLightsandDevices
Preventcollisionswithotherroadusers.Slowmoving
tractorswithimplementsordrawnequipment,aswell
asself-propelledmachinesareespeciallydangerouson
publicroads.Alwayspayattentiontotrafficapproaching
frombehind,particularlywhenchangingdirection.Provide
forsafetrafficconditionsbyusingturnsignals.
Useheadlights,hazardwarninglights,turnsignalsand
othersafetydevicesaccordingtothelocalregulations.
Keepsafetydevicesingoodcondition.Replacemissing
ordamageditems.
TS951—UN—12APR90
05-2
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Safety
DX,FIRE2-19-03MAR93-1/1
DX,WEAR-19-10SEP90-1/1
FX,READY-19-28FEB91-1/1
FX,DEVICE-19-04DEC90-1/1
PrepareforEmergencies
Bepreparedifafirestarts.
Keepafirstaidkitandfireextinguisherhandy.
Keepemergencynumbersfordoctors,ambulanceservice,
hospital,andfiredepartmentnearyourtelephone.
TS291—UN—15APR13
WearProtectiveClothing
Wearclosefittingclothingandsafetyequipment
appropriatetothejob.
Prolongedexposuretoloudnoisecancauseimpairment
orlossofhearing.
Wearasuitablehearingprotectivedevicesuchas
earmuffsorearplugstoprotectagainstobjectionableor
uncomfortableloudnoises.
Operatingequipmentsafelyrequiresthefullattentionof
theoperator.Donotwearradioormusicheadphones
whileoperatingmachine.
TS206—UN—15APR13
CheckMachineSafety
Alwayschecktheroadandgeneraloperatingsafetyof
themachinebeforeusing.
GuardsandShields
Keepguardsandshieldsinplaceatalltimes.Ensurethat
theyareserviceableandinstalledcorrectly.
Alwaysdisengagemainclutch,shutoffengineand
removekeybeforeremovinganyguardsorshields.
Keephands,feetandclothingawayfrommovingparts.
ES118703—UN—21MAR95
05-3
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Safety
ZX,CUT688-19-10FEB98-1/1
FX,KNIFE-19-21DEC90-1/1
DX,STORE-19-03MAR93-1/1
StayClearofHarvestingUnit
Duetotheirfunction,thecuttingrotorsaswellasgathering,
crossandfeeddrumscannotbecompletelyshielded.
Stayclearofthesemovingelementsduringoperation.
Alwaysdisengagemainclutch,shutoffengineand
removekeybeforeservicingoruncloggingharvestingunit.
ES118704—UN—21MAR95
KeepHandsAwayFromKnives
Neverattempttoclearobstructionsinfrontoforon
harvestingunitunlessmainclutchisdisengaged,engine
shutoffandkeyremoved.
Everyonemustbeclearoftheforageharvesterbefore
startingtheengine.
TS254—UN—23AUG88
StoreAttachmentsSafely
Storedattachmentssuchasdualwheels,cagewheels,
andloaderscanfallandcauseseriousinjuryordeath.
Securelystoreattachmentsandimplementstoprevent
falling.Keepplayingchildrenandbystandersawayfrom
storagearea.
TS219—UN—23AUG88
05-4
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Safety
DX,SERV-19-17FEB99-1/1
DX,ROTATING-19-18AUG09-1/1
PracticeSafeMaintenance
Understandserviceprocedurebeforedoingwork.Keep
areacleananddry.
Neverlubricate,service,oradjustmachinewhileitis
moving.Keephands,feet,andclothingfrompower-driven
parts.Disengageallpowerandoperatecontrolstorelieve
pressure.Lowerequipmenttotheground.Stopthe
engine.Removethekey.Allowmachinetocool.
Securelysupportanymachineelementsthatmustbe
raisedforservicework.
Keepallpartsingoodconditionandproperlyinstalled.
Fixdamageimmediately.Replacewornorbrokenparts.
Removeanybuildupofgrease,oil,ordebris.
Onself-propelledequipment,disconnectbatteryground
cable(-)beforemakingadjustmentsonelectricalsystems
orweldingonmachine.
Ontowedimplements,disconnectwiringharnessesfrom
tractorbeforeservicingelectricalsystemcomponentsor
weldingonmachine.
TS218—UN—23AUG88
StayClearofRotatingDrivelines
Entanglementinrotatingdrivelinecancauseserious
injuryordeath.
Keepallshieldsinplaceatalltimes.Makesurerotating
shieldsturnfreely.
Wearclose-fittingclothing.Stoptheengineandbesure
thatallrotatingpartsanddrivelinesarestoppedbefore
makingadjustments,connections,orperforminganytype
ofserviceonengineormachinedrivenequipment.
TS1644—UN—22AUG95
05-5
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Safety
DX,LOOSE-19-04JUN90-1/1
DX,LOWER-19-24FEB00-1/1
KM00321,000016D-19-14MAY09-1/1
ServiceMachinesSafely
Tielonghairbehindyourhead.Donotwearanecktie,
scarf,looseclothing,ornecklacewhenyouworknear
machinetoolsormovingparts.Iftheseitemsweretoget
caught,severeinjurycouldresult.
Removeringsandotherjewelrytopreventelectrical
shortsandentanglementinmovingparts.
TS228—UN—23AUG88
SupportMachineProperly
Alwayslowertheattachmentorimplementtotheground
beforeyouworkonthemachine.Iftheworkrequires
thatthemachineorattachmentbelifted,providesecure
supportforthem.Ifleftinaraisedposition,hydraulically
supporteddevicescansettleorleakdown.
Donotsupportthemachineoncinderblocks,hollowtiles,
orpropsthatmaycrumbleundercontinuousload.Donot
workunderamachinethatissupportedsolelybyajack.
Followrecommendedproceduresinthismanual.
Whenimplementsorattachmentsareusedwitha
machine,alwaysfollowsafetyprecautionslistedinthe
implementorattachmentoperator'smanual.
TS229—UN—23AUG88
AvoidHigh-PressureFluids
Escapingoilunderpressurecanhavesufficientpressure
topenetratetheskin,causingseriouspersonalinjury.
Avoidthehazardbyrelievingpressurebefore
disconnectinghydraulicorotherlines.Checkandtighten
allconnectionsbeforeapplyingpressure.
Hydraulicoilescapingfrompin-holesisdifficulttodetect,
souseapieceofcardboardtosearchforleaks.Protect
handsandbodyfromhigh-pressurefluids.
Ifanaccidentoccurs,seeadoctorimmediately.Anyfluid
injectedintotheskinmustbesurgicallyremovedwithin
afewhoursorgangrenemayresult.Doctorsunfamiliar
withthistypeofinjuryshouldreferenceaknowledgeable
medicalsource.
X9811—UN—23AUG88
05-6
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Safety
KM00321,00000E0-19-03JAN12-1/1
KM00321,00003CA-19-12MAR15-1/1
KM00321,00003CB-19-12MAR15-1/1
StayClearoftheIntakeArea
Toavoidentanglement,donotfeedcropintothemachine
byhandorfoot.Donotattempttoclearobstructions
whilethemachineisrunning.Thefeedrollscanfeed
cropmaterialinfasterthanyoucanreleaseyourgripon
thematerial.
KM1001803—UN—06DEC11
DrivingonRoadswithRotaryHarvesting
UnitAttached
Beforedrivingtheforageharvesteronpublicroads,the
rotaryharvestingunitmustberaisedandsecuredin
theraisedposition.Therotaryharvestingunitmustnot,
however,obstructtheoperator'sviewoftheroad.
KM232861—UN—10FEB15
BallastingforSafeGroundContact
Operating,steeringandbrakingperformanceofforage
harvestercanbeconsiderablyaffectedbyattachments
whichalterthecenterofgravityofthemachine.To
maintainsafegroundcontact,ballasttheharvesteratthe
rearendasnecessary.Observethemaximumpermissible
axleloadsandtotalweights.
KM232862—UN—10FEB15
05-7
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Safety
DX,PAINT-19-24JUL02-1/1
KM00321,00002BB-19-31MAR10-1/1
KM00321,000016E-19-14MAY09-1/1
RemovePaintBeforeWeldingorHeating
Avoidpotentiallytoxicfumesanddust.
Hazardousfumescanbegeneratedwhenpaintisheated
bywelding,soldering,orusingatorch.
Removepaintbeforeheating:
•Removepaintaminimumof100mm(4in.)fromarea
tobeaffectedbyheating.Ifpaintcannotberemoved,
wearanapprovedrespiratorbeforeheatingorwelding.
•Ifyousandorgrindpaint,avoidbreathingthedust.
Wearanapprovedrespirator.
•Ifyouusesolventorpaintstripper,removestripperwith
soapandwaterbeforewelding.Removesolventor
paintstrippercontainersandotherflammablematerial
fromarea.Allowfumestodisperseatleast15minutes
beforeweldingorheating.
Donotuseachlorinatedsolventinareaswherewelding
willtakeplace.
TS220—UN—15APR13
Doallworkinanareathatiswellventilatedtocarrytoxic
fumesanddustaway.
Disposeofpaintandsolventproperly.
AvoidHigh-PressureJetonSafetyDecals
Thewaterjetcanremoveordamagesafetydecals.Avoid
todirectthewaterjetonsafetydecals.
Immediatelyreplacemissingordamagedsafetydecals.
Replacementsafetydecalsareavailablefromyour
KEMPERdealer.
CC1021545
CC1021545—UN—23APR02
DisposeofWasteProperly
Ifwastedisposaliscarriedoutimproperly,thismay
damagetheenvironmentandecologicalsystems.
PotentiallyharmfulwasteusedwithKEMPERequipment
includesuchitemsasoil,fuel,coolant,brakefluid,filters,
andbatteries.
Useleakproofcontainerswhendrainingfluids.Donotuse
foodorbeveragecontainersthatmaymisleadsomeone
intodrinkingfromthem.
Donotpourwasteontotheground,downthedrain,or
intoanywatersource.
Air-conditioningrefrigerantsescapingintotheaircan
damagetheEarth'satmosphere.Governmentregulations
mayrequireacertifiedair-conditioningservicecenterto
recoverandrecycleusedair-conditioningrefrigerants.
TS1133—UN—15APR13
05-8
111320
PN=17

Safety
KM00321,00004C3-19-27NOV15-1/1
DX,NOISE-19-03MAR93-1/1
Decommissioning:ProperRecyclingand
DisposalofFluidsandComponents
Safetyandenvironmentalstewardshipmeasuresmust
betakenintoaccountwhendecommissioningamachine
and/orcomponent.Thesemeasuresincludethefollowing:
•Useappropriatetoolsandpersonalprotective
equipmentsuchasclothing,gloves,faceshieldsor
glasses,duringtheremovalorhandlingofobjectsand
materials.
•Followinstructionsforspecializedcomponents.
•Releasestoredenergybyloweringsuspendedmachine
elements,relaxingsprings,disconnectingthebattery
orotherelectricalpower,andreleasingpressurein
hydrauliccomponents,accumulators,andothersimilar
systems.
•Minimizeexposuretocomponentswhichmayhave
residuefromagriculturalchemicals,suchasfertilizers
andpesticides.Handleanddisposeofthese
componentsappropriately.
•Carefullydrainengines,fueltanks,radiators,hydraulic
cylinders,reservoirs,andlinesbeforerecycling
components.Useleak-proofcontainerswhendraining
fluids.Donotusefoodorbeveragecontainers.
•Donotpourwastefluidsontotheground,downadrain,
orintoanywatersource.
•Observeallnational,state,andlocallaws,regulations,
orordinancesgoverningthehandlingordisposalof
TS1133—UN—15APR13
wastefluids(example:oil,fuel,coolant,brakefluid);
filters;batteries;and,othersubstancesorparts.
Burningofflammablefluidsorcomponentsinotherthan
speciallydesignedincineratorsmaybeprohibitedbylaw
andcouldresultinexposuretoharmfulfumesorashes.
•Evaluaterecyclingoptionsfortires,metal,plastic,
glass,rubber,andelectroniccomponentswhichmaybe
recyclable,inpartorcompletely.
•Contactyourlocalenvironmentalorrecyclingcenter,or
yourKEMPERdealerforinformationontheproperway
torecycleordisposeofwaste.
ProtectAgainstNoise
Prolongedexposuretoloudnoisecancauseimpairment
orlossofhearing.
Wearasuitablehearingprotectivedevicesuchas
earmuffsorearplugstoprotectagainstobjectionableor
uncomfortableloudnoises.
TS207—UN—23AUG88
05-9
111320
PN=18

SafetyDecals
FX,WBZ-19-19NOV91-1/1
DX,SIGNS-19-18AUG09-1/1
KM00321,0000A2A-19-20MAR20-1/1
PictorialSafetySigns
Atseveralimportantplacesofthismachinesafetysigns
areaffixedintendedtosignifypotentialdanger.The
hazardisidentifiedbyapictorialinawarningtriangle.
Anadjacentpictorialprovidesinformationhowtoavoid
personalinjury.Thesesafetysigns,theirplacementon
themachineandabriefexplanatorytextareshownbelow.
TS231—19—07OCT88
ReplaceSafetySigns
Replacemissingordamagedsafetysigns.Usethis
operator’smanualforcorrectsafetysignplacement.
Therecanbeadditionalsafetyinformationcontainedon
partsandcomponentssourcedfromsuppliersthatisnot
reproducedinthisoperator'smanual.
TS201—UN—15APR13
Operator'sManual
Thisoperator'smanualcontainsallimportantinformation
necessaryforsafemachineoperation.Carefullyobserve
allsafetyinstructionstoavoidaccidents.
KM404869—UN—04MAR20
10-1
111320
PN=19

SafetyDecals
KM00321,0000A2B-19-20MAR20-1/1
KM00321,0000A2C-19-20MAR20-1/1
Serviceandrepairwork
Beforecarryingoutrepairandmaintenancework,shut
offengineandremovekey.
KM404870—UN—04MAR20
RotatingBlades
Donottouchanymovingmachineparts.Waituntilmoving
partshavestopped.
Therotatingbladesarenotimmediatelystoppedwhen
themachineisshutdown.
KM404871—UN—04MAR20KM404872—UN—04MAR20
10-2
111320
PN=20