Magnetic Autocontrol MPH 112 User manual

Operating Instructions
Pedestrian Barrier High Door
MPH 112
Doc-ID: 5817,5005EN
Version: 01

2 5817,5005EN / Version 01
MAGNETIC Autocontrol GmbH
Grienmatt 20
79650 Schopfheim
Germany
Tel.: [phone]
Fax.: [phone]
E-Mail: [email protected]
Internet: www.ac-magnetic.com

Pedestrian Barrier High Door MPH 112
Contents
5817,5005EN / Version 01 3
Contents
1General....................................................................................7
1.1 Information regarding the operating instructions ...........7
1.2 Pictogram explanation ...................................................8
1.3 Limitation of liability........................................................9
1.4 Copyright protection.......................................................9
1.5 Scope of delivery .........................................................10
1.6 Spare parts ..................................................................10
1.7 Warranty conditions .....................................................11
1.8 Customer service.........................................................11
1.9 Manufacturer's declaration ..........................................11
1.10 Environmental protection .............................................12
2Safety ....................................................................................13
2.1 Intended use ................................................................13
2.2 Changes and modifications .........................................13
2.3 Operating personnel ....................................................14
2.3.1 Requirements ...............................................14
2.4 Personal protective equipment ....................................15
2.5 Occupational safety and special dangers....................15
3Identification.........................................................................20
3.1 Type plate ....................................................................20
3.2 Type code ....................................................................21
4Technical data......................................................................22
4.1 Dimensions ..................................................................22
4.2 Electrical connection....................................................23
4.3 Operating conditions....................................................24
4.4 Weight..........................................................................24
4.4.1 Housing width 300 mm (Standard)...............24
4.4.2 Housing width 520 mm (Wide) .....................24
4.5 Performance data ........................................................24
5Design and function.............................................................25
5.1 Design..........................................................................25
5.2 Lane configuration .......................................................25
5.3 Function .......................................................................27
5.4 Control system .............................................................28
5.5 Control and display elements ......................................28
5.5.1 Barrier End Display (GED) ...........................28

Pedestrian Barrier High Door MPH 112
Contents
4 5817,5005EN / Version 01
6Transport and storage ........................................................ 29
6.1 Safety notes for transport............................................ 29
6.2 Transport inspection.................................................... 30
6.3 Transport..................................................................... 31
6.4 Storage........................................................................ 31
7Assembly and installation.................................................. 32
7.1 Safety .......................................................................... 32
7.2 Required steps ............................................................ 34
7.3 Foundation and empty conduits.................................. 34
7.4 Unpacking ................................................................... 38
7.5 Dismantle end housing ............................................... 38
7.6 Assembly on the foundation........................................ 39
7.7 Assemble anti-climb panels, glass wings and cover
bands .......................................................................... 40
7.7.1 Blocking the drive unit.................................. 41
7.7.2 Assemble the anti-climb panel..................... 43
7.7.3 Assemble the glass wings ........................... 44
7.8 Assemble the cover strip............................................. 45
8Electrical connection.......................................................... 47
8.1 Safety .......................................................................... 47
8.2 Electrical connection ................................................... 49
8.3 Connecting customer’s control wiring (MBC-110) ...... 51
8.3.1 Digital inputs ................................................ 53
8.4 Connecting emergency input ...................................... 54
8.4.1 Relay outputs............................................... 56
8.4.2 MOSFet outputs........................................... 57
8.5 Installing access-control devices ................................ 57
8.6 Post-installation check ................................................ 58
9Assemble end housing....................................................... 58
9.1 Assemble end housing................................................ 58
9.2 Post-installation check ................................................ 58
10 Configuration of pedestrian barrier................................... 59
10.1 Safety ..................................................................... 59
10.2 Configuring the pedestrian barrier .............................. 60
10.2.1 DIP switch block S1 ..................................... 61
10.2.2 DIP switch block S2 ..................................... 63

Pedestrian Barrier High Door MPH 112
Contents
5817,5005EN / Version 01 5
10.3 Selecting the operating mode ......................................64
10.3.1 Emergency ...................................................65
10.3.2 Out-of-service mode.....................................65
10.3.3 Controlled entry mode ..................................66
10.3.4 Controlled exit mode ....................................66
10.3.5 Bidirectional mode........................................67
10.3.6 Free entry mode ...........................................67
10.3.7 Free exit mode .............................................68
10.3.8 Free entry, controlled exit mode...................68
10.3.9 Free exit, controlled entry mode...................69
10.3.10 Fully free mode.............................................69
10.4 Unauthorised access attempts ....................................70
10.4.1 Attempted unauthorised following
(tailgating).....................................................70
10.4.2 Unauthorised access in the
blocked direction ..........................................70
10.4.3 Unauthorised presence of a person .............70
11 Start-up and operation ........................................................71
11.1 Safety ......................................................................71
11.2 Start-up ......................................................................72
11.3 Operation .....................................................................72
11.3.1 Switching on and off the pedestrian barrier..72
11.4 Program mode MPH ....................................................73
11.5 Normal operation .........................................................74
11.5.1 Power-off state .............................................74
11.5.2 Reference run (homing) ...............................74
11.5.3 Normal operation without pulse storage.......74
11.5.4 Normal operation with pulse storage............75
11.6 Special cases within motion sequence........................75
11.6.1 Obstruction detection ...................................75
11.6.2 Attempted break-in .......................................75
11.6.3 Emergency situation.....................................75
12 Maintenance .........................................................................76
12.1 Safety ......................................................................76
12.2 Cleaning ......................................................................78
12.3 Maintenance schedule.................................................79

Pedestrian Barrier High Door MPH 112
Contents
6 5817,5005EN / Version 01
13 Malfunctions ........................................................................ 80
13.1 Malfunction table – Pedestrian barriers ...................... 80
13.2 Malfunction – Logic controller MBC-110 ..................... 81
13.2.1 Display of the error codes at the MBC-110 . 82
13.2.2 Display of the software version of the MBC-
110............................................................... 82
13.2.3 Error codes of the MBC-110........................ 83
13.3 CAN bus addressing and termination ......................... 86
13.4 Malfunction – Motor controller MMC-120.................... 87
14 Repair ................................................................................... 89
14.1 Safety ..................................................................... 89
14.2 Dismantle and assemble the end housing.................. 91
14.3 Blocking the drive unit................................................. 93
14.4 Changing the glass wings ........................................... 95
14.5 Changing the anti-climb panel .................................... 98
14.6 Changing the cover strip ............................................. 99
14.7 Changing the motor and the resolver........................ 100
14.8 Changing motor controller MMC-120........................ 101
14.9 Changing logic controller MBC-110 .......................... 102
14.10 Update software of the MBC-110 and the MMC-120 102
15 Spare parts......................................................................... 103
16 Decommissioning and disposal ...................................... 103
17 Manufacturer's declaration .............................................. 105
18 Appendix............................................................................ 106
18.1 Wiring diagram .......................................................... 106
Index........................................................................................... 107

Pedestrian Barrier High Door MPH 112
General
5817,5005EN / Version 01 7
1 General
1.1 Information regarding the operating instructions
These operating instructions provide important information on how
to deal with the MAGNETIC pedestrian barrier MPH 112.
Prerequisite for safe working is the observance of all specified
safety notes and instructions.
In addition, the local accident prevention regulations valid at the
barrier's area of application and general safety regulations have to
be complied with.
Carefully read the operating instructions before starting any work!
They are a product component and must be kept in direct proximity
of the barrier, well accessible to the personnel at all times.
When passing the barrier on to third parties, the operating
instructions must also be handed over.
Components from other suppliers may have their own safety
regulations and instructions for use. These must also be observed.

Pedestrian Barrier High Door MPH 112
General
8 5817,5005EN / Version 01
1.2 Pictogram explanation
Warning notes Warning notes are characterised by pictograms in these operating
instructions. The warning notes are prelude by signal words
expressing the scale of the hazard.
It is absolutely essential to observe the notes and to proceed with
caution in order to prevent accidents as well as bodily injuries and
property damage.
DANGER!
DANGER!
… points to an immediately dangerous situation,
which leads to death or severe injuries if it is not
avoided.
WARNING!
WARNING!
… points to a potentially dangerous situation, which
can lead to death or severe injuries if it is not
avoided.
CAUTION!
CAUTION!
… points to a potentially dangerous situation, which
can lead to minor injuries if it is not avoided.
NOTICE!
NOTICE!
… points to a potential dangerous situation, which
can lead to property damage if it is not avoided.
Hints and recommendations
NOTE!
… highlights useful hints and recommendations as
well as information for an efficient and trouble-free
operation.

Pedestrian Barrier High Door MPH 112
General
5817,5005EN / Version 01 9
1.3 Limitation of liability
All specifications and notes in these operating instructions were
compiled with consideration to the valid standards and regulations,
the state of the art as well as to our long-standing knowledge and
experience.
The manufacturer is not liable for damages caused by:
Non-observance of the operating instructions
Improper use
Deployment of non-trained personnel
Arbitrary modifications
Technical changes
Use of non-approved spare and wear parts.
The actual scope of supply may differ from the explanations and
illustrations described in this manual in case of special designs, if
additional order options are made use of, or due to latest technical
changes.
Incidentally, the responsibilities agreed upon in the delivery
contract, the general terms and conditions as well as the
manufacturer's conditions of delivery and the statutory provisions
valid at the time of contract conclusion shall apply.
Warranty The manufacturer guarantees the correct functioning of the applied
process technology and the performance parameters identified.
The warranty period commences on the date the barrier module is
delivered to the customer.
1.4 Copyright protection
Surrendering the operating instructions to third parties without
written permission of the manufacturer is not permitted.
NOTE!
Content details, texts, drawings, pictures and other
illustrations are protected by copyright and are
subject to industrial property rights. Any improper
use shall be liable to prosecution.
Any type and form of duplication – also of extracts – as well as the
exploitation and/or communication of the contents are not
permitted without the manufacturer's written declaration of consent.

Pedestrian Barrier High Door MPH 112
General
10 5817,5005EN / Version 01
1.5 Scope of delivery
The scope of delivery comprises:
1 Pedestrian barrier
6 Express anchors including accessories
2 Door keys.
Supplied documentation per barrier:
1 Operating Instructions.
1 Wiring diagram
Glass wings and anti-climb panels are not included in the delivery
and have to be ordered separately.
1.6 Spare parts
WARNING!
WARNING!
Risk of injury by incorrect spare parts!
Incorrect or defective spare parts can result in
damage, malfunctions or total failure and also
impair safety.
Therefore:
– Use only the manufacturer's original spare
parts.
Procure spare parts from authorised dealers or directly from the
manufacturer. Refer to Page 2 for address.
Illustrations of spare parts can be found in the enclosure.

Pedestrian Barrier High Door MPH 112
General
5817,5005EN / Version 01 11
1.7 Warranty conditions
Subject to the condition that the operating instructions are
observed, and that no inadmissible operations are carried out on
the technical equipment, and that the installation has suffered no
mechanical damage, MAGNETIC guarantees all mechanical and
electrical components for the duration as stated in our standard
terms of sales and delivery or as contractually agreed in writing.
1.8 Customer service
Our customer service can be contacted for any technical advice.
Information about the responsible contact person can be retrieved
by telephone, fax, E-mail or via the Internet at any time, refer to
manufacturer's address on Page 2.
NOTE!
In order to enable fast handling note the data of the
type plate such as type, serial number, version etc.
before calling.
1.9 Manufacturer's declaration
For "Manufacturer's declaration" (pursuant to EC Machinery
Directive 98/37/EC, Annex II) refer to page 105Fehler! Textmarke
nicht definiert., Chapter "Manufacturer's declaration".

Pedestrian Barrier High Door MPH 112
General
12 5817,5005EN / Version 01
1.10 Environmental protection
NOTICE!
NOTICE!
Danger for the environment by hazardous
materials!
Incorrect handling of environmentally hazardous
materials, in particular incorrect disposal, can
substantially damage the environment.
Therefore:
– Observe the valid environment directives.
– After appropriate disassemble the parts have to
be recycled.
– Separate recyclable fraction and feed to
recycling.
– Dispose lubrication and grease properly.
– Take immediate suitable measures, if
environmentally hazardous materials are
inadvertently released into the environment. In
case of doubt, inform the responsible local
authority about the damage.

Pedestrian Barrier High Door MPH 112
Safety
5817,5005EN / Version 01 13
2 Safety
2.1 Intended use
The MAGNETIC pedestrian barriers MPH are exclusively intended
for managing the admission in to areas with restricted access.
The MAGNETIC universal controller MBC and MMC are
exclusively intended for controlling the MAGNETIC pedestrian
barrier MPH.
WARNING!
WARNING!
Non-intended use is dangerous!
Any use of the barriers other than intended and/or
in a different manner can cause hazardous
situations.
Therefore:
– Only use the pedestrian barrier and the
controllers for the intended use.
– All specifications in these operating instructions
have to be strictly complied with.
Any types of claims due to damage arising from improper use are
excluded. The operator alone shall be responsible for any damage
arising from improper use.
2.2 Changes and modifications
Changes, modifications and re-builds of the barrier modules can
cause unforeseen danger.
A written authorisation of the manufacturer is absolutely required
before executing any technical changes and modifications at the
barrier modules, the control unit or the control program.

Pedestrian Barrier High Door MPH 112
Safety
14 5817,5005EN / Version 01
2.3 Operating personnel
2.3.1 Requirements
WARNING!
WARNING!
Risk of injury in case of inadequate
qualification!
Improper handling can lead to considerable bodily
injuries and property damage.
Therefore:
– Have any activities only carried out by the
individuals designated for that purpose.
The operating instructions specify the following qualification
requirements for the different fields of activity:
Instructed people
have been instructed during instructions provided by the
operator with regard to the work assigned to them and possible
hazards arising from improper conduct.
Specialised staff
is due to its technical training, knowledge and experience as
well as due to its knowledge of the pertinent regulations able to
carry out the work assigned to it and to independently recognise
potential hazards.
Electrical specialists
are able, due to their technical training, knowledge and
experiences as well as knowledge of the relevant standards
and regulations, to execute tasks on electrical systems and to
independently recognise possible hazards.
In Germany, the electrical specialist must fulfil the provisions of
the accident prevention regulation BGV A3 (e.g. master
electrician). Appropriate regulations apply in other countries.
The regulations valid there must be observed.
It must be expected that only those people are deployed who carry
out their work reliably. People, whose ability to respond is affected,
e.g. by drugs, alcohol or medicines, may not be assigned.
Furthermore, the age and profession-specific regulations valid at
the operating location must be observed when selecting personnel.

Pedestrian Barrier High Door MPH 112
Safety
5817,5005EN / Version 01 15
2.4 Personal protective equipment
It is necessary to wear personal protective equipment when
dealing with the machine so as to minimise health hazards.
Before carrying out any work, properly dress the necessary
protective equipment such as work clothes, protective gloves,
safety shoes and wear during work.
2.5 Occupational safety and special dangers
The remaining risks resulting from the hazard analysis are
specified in the following section.
Observe the safety notes listed here and the warning notes
mentioned in the other chapters of these instructions to reduce
health hazards and to avoid dangerous situations.
Danger pictograms on the barrier modules
The relevant dangerous areas on the barriers can be identified by
the following pictograms:
Electrical current
DANGER!
DANGER!
Mortal danger by electric current!
... denotes life threatening situations caused by
electric current. Non-observance of the safety
instructions causes severe injuries or death.
Necessary work may only be carried out by an
electrical specialist.
This pictogram is fixed on the following
components:
– Mounting plates with electrical components.
Hot surfaces
CAUTION!
CAUTION!
Risk of burns!
… denotes the presence of a hot surface. Non-
observance of the safety instructions can lead to
minor injuries.
This pictogram is fixed on the following
components:
– Transformer

Pedestrian Barrier High Door MPH 112
Safety
16 5817,5005EN / Version 01
Risk of crushing
CAUTION!
CAUTION!
Risk of crushing!
… denotes the presence of components and items
moving towards each other. Non-observance of the
safety instructions can lead to minor injuries.
This pictogram is fixed on the following component:
– Drive units
Hazard notes and occupational safety
For your own safety and for the protections of the barrier
modules, the following information must be observed and
complied with:
Electric current
DANGER!
DANGER!
Mortal danger by electric current!
Touching live parts can be lethal.
Damage to the insulation or to individual
components can be lethal.
Therefore:
– Switch off the power supply immediately in case
of damage to the insulation and arrange repair.
– Only electrical specialists may carry out work on
the electrical system.
– Always turn the power supply off and safeguard
against unintentional restarting before
maintenance, cleaning, and repair work.
– Before starting work ensure that the electrical
system is dead!
– Never bypass or deactivate fuses.
– When replacing fuses observe the correct
amperage specification.
– Keep moisture away from live parts, this can
result in short-circuit.
The following safety devices have to be installed on
site. The safety devices have to be provided by the
customer.
– Lockable two-pole mains switch
– Residual current device (RCD)
– Mains circuit-breaker

Pedestrian Barrier High Door MPH 112
Safety
5817,5005EN / Version 01 17
Improper transport
WARNING!
WARNING!
Danger by falling down or tilting of a barrier
module!
The weight of the pedestrian barrier can severely
injure a person and cause severe crushing!
Therefore:
– Have all transport work performed by trained
personnel.
– Depending on the dead weight and size of the
pedestrian barrier, use a pallet on which the
barrier module can be moved by means of a
forklift.
– For lifting a barrier module, use suitable lifting
gear that is designed for the weight of the
barrier.
– Lifting and carrying the pedestrian barrier from
the pallet should be done by a minimum of two
people.
Heavy weight
WARNING!
WARNING!
Risk of injury when lifting heavy objects alone!
The weight of heavy objects can severely injure a
person!
Therefore:
– Lifting and carrying the pedestrian barrier from
the pallet should be done by a minimum of two
people.

Pedestrian Barrier High Door MPH 112
Safety
18 5817,5005EN / Version 01
Insufficient fixing
WARNING!
WARNING!
Risk of injury at insufficient fixing!
Insufficient fixing at the barrier modules or any
single component at e.g. the glass wings can
severely injure a person and cause severe
crushing!
Therefore:
– Before operation ensure the firm fixing of the
clamp bolts.
– Check the firm fixing of all screws according to
maintenance schedule.
– Only qualified and skilled personnel are allowed
to assemble the pedestrian barrier and the
appropriate components.
Inadmissible operation
WARNING!
WARNING!
Risk of injury at inadmissible operation!
An inadmissible operation can cause death or
severe injuries.
Therefore:
– Before operating the barriers check all electrical
and mechanical functions.
– Only qualified and skilled personnel are allowed
to operate the pedestrian barrier.
Sharp edges and spiky corners
WARNING!
WARNING!
Risk of injury on edges and corners!
Sharp edges and spiky corners can cause skin
abrasions and cuts.
Therefore:
– Work carefully near to sharp edges and spiky
corners.
– In case of doubt wear protective gloves.

Pedestrian Barrier High Door MPH 112
Safety
5817,5005EN / Version 01 19
Signposting
WARNING!
WARNING!
Risk of injury by illegible symbols!
Labels and signs can become dirty or
unrecognisable in the course of time.
Therefore:
– Always keep safety, warning and operating
notes in a well readable condition.
– Immediately renew damaged or unrecognisable
signs or labels.
Broken glass elements
CAUTION!
CAUTION!
Risk of injury at broken glass elements!
Broken glass elements (e.g. glass wings, anti-climb
panel) can cause cuts.
Therefore:
– Immediately change broken glass elements.
– Check glass elements according to
maintenance plan.

Pedestrian Barrier High Door MPH 112
Identification
20 5817,5005EN / Version 01
3 Identification
3.1 Type plate
The type plate is provided on the upper part of the mounting plates.
5
8
6
34
7
9
2
1
Q
S-Nr.
Made in Germany
10
Mag00008
2
1
Q
S-Nr.
Made in Germany
Mag00007
8
6
9
10
Fig. 1: Top: Type plate of the End module, Center module,
Transition module Standard / Wide and
Transition module Wide / Standard;
Bottom: Type plate of the Basic module
1 Type code
2 Serial number
3 Power supply, Frequency
4 Current consumption
5 Power consumption
6 Protection class
7 Duty cycle
8 Year of manufacture
9 Bar code for type code
10 Bar code for serial number