Magnetic Autocontrol MPT-132 User manual

Operating instructions
Full Height Turnstile
MPT-132
Doc-ID: 5817,5811EN
Version: 02

2 5817,5811EN / Version 02
Translation of the original operating instructions
MAGNETIC Autocontrol GmbH
Grienmatt 20
79650 Schopfheim
Germany
Tel.: [phone]
Fax.: [phone]
E-Mail: [email protected]
Internet: www.ac-magnetic.com

Full Height Turnstile MPT-132
Contents
5817,5811EN / Version 02 3
Contents
1General....................................................................................7
1.1 Information about the operating instructions .................7
1.2 Pictogram explanation ...................................................8
1.3 Limitation of liability........................................................9
1.4 Copyright protection.......................................................9
1.5 Scope of delivery .........................................................10
1.6 Spare parts ..................................................................10
1.7 Warranty conditions .....................................................10
1.8 Disclaimer ....................................................................11
1.9 Customer service .........................................................11
1.10 EC Declaration of Conformity ......................................11
1.11 Environmental protection .............................................11
2Safety ....................................................................................12
2.1 Intended use ................................................................12
2.2 Changes and modifications .........................................12
2.3 Operating personnel ....................................................13
2.3.1 Requirements ...............................................13
2.4 Operator's Responsibility .............................................14
2.5 Personal protective equipment ....................................15
2.6 Occupational safety and specific risks.........................15
2.6.1 Danger pictograms on the pedestrian barrier
MPT-132.......................................................15
2.6.2 Hazard warnings and occupational safety ...16
3Technical data ......................................................................19
3.1 Electrical connection....................................................19
3.2 Operating conditions....................................................19
3.3 Weight..........................................................................19
3.4 Performance data ........................................................19
4Design and function.............................................................20
4.1 Design..........................................................................20
4.2 Versions .......................................................................21
4.3 Function .......................................................................21
5Assembly and installation...................................................22
5.1 Safety...........................................................................22
5.2 Requirements for assembly .........................................23
5.3 Foundation and empty conduits...................................24
5.3.1 Foundation plan............................................25
5.3.2 Base frame ...................................................27

Full Height Turnstile MPT-132
Contents
4 5817,5811EN / Version 02
5.4 Assemble the full height turnstile MPT-132 ................ 28
5.4.1 Mounting full height turnstile
on the foundation ......................................... 29
5.4.2 Mounting the support beam......................... 30
5.4.3 Removing lock unit (optional) ...................... 32
5.4.4 Dismounting locking discs ........................... 33
5.4.5 Dismounting centering bolts ........................ 35
5.4.6 Mounting the floor bearing, mounting
the center column on the drive flange ......... 36
5.4.7 Mounting centering bolts, locking discs
and lock unit................................................. 38
5.4.8 Fix the center column to the floor bearing ... 38
5.4.9 Setting the blocked position
(home position) ............................................ 39
6Electrical connection .......................................................... 40
6.1 Safety .......................................................................... 40
6.2 Power supply connection ............................................ 41
6.2.1 Connecting the power supply ...................... 41
6.2.2 Inputs and outputs, customer ...................... 42
6.3 Connection diagram .................................................... 43
6.4 Inputs X2 ..................................................................... 44
6.5 Relay outputs X1......................................................... 45
7Configuring the pedestrian barrier.................................... 46
7.1 Safety .......................................................................... 46
7.2 Parameter settings ...................................................... 46
7.2.1 DIP switch block S1 ..................................... 47
7.2.2 DIP switch block S2 ..................................... 50
8Start-up and operation........................................................ 51
8.1 Safety .......................................................................... 51
8.2 Start-up ....................................................................... 52
8.2.1 Switching on and off
the pedestrian barrier .................................. 52
9Maintenance......................................................................... 53
9.1 Safety .......................................................................... 53
9.2 Cleaning ...................................................................... 54
9.3 Maintenance schedule ................................................ 55
10 Troubleshooting .................................................................. 56
10.1 Malfunction – Logic controller MBC-110 ..................... 56
10.1.1 Display of the error codes at the MBC-110 . 57
10.1.2 Display of the software version
of the MBC-110............................................ 57
10.1.3 Error message on the MBC-110.................. 58

Full Height Turnstile MPT-132
Contents
5817,5811EN / Version 02 5
10.2 Error message – motor control unit MMC-120 ............59
10.3 Downloading new software
to logic controller MBC-110 .........................................61
11 Spare parts ...........................................................................62
12 Decommissioning, disassembly and disposal .................62
13 EC-Declaration of Conformity.............................................63
14 Appendix...............................................................................64
14.1 Electrical circuit diagram..............................................64
Index..............................................................................................65

Full Height Turnstile MPT-132
6 5817,5811EN / Version 02

Full Height Turnstile MPT-132
General
5817,5811EN / Version 02 7
1 General
1.1 Information about the operating instructions
These operating instructions provide important information on how
to deal with the MAGNETIC full height turnstile MPT-132. Prereq-
uisite for safe working is the observance of all specified safety
notes and instructions.
In addition, the local accident prevention regulations valid at the
barrier's area of application and general safety regulations have to
be complied with.
Carefully read the operating instructions before starting any work!
They are a product component and must be kept in direct proximity
of the barrier, well accessible to the personnel at all times.
If the pedestrian barrier is passed on to a third party, it must be ac-
companied by the operating instructions.
Any used optional components from other manufacturers are gov-
erned by their own safety provisions and directives. These must al-
so be observed.

Full Height Turnstile MPT-132
General
8 5817,5811EN / Version 02
1.2 Pictogram explanation
Warning notes Warning notes are characterized by pictograms in these operating
instructions. The warning notes are preceded by signal words ex-
pressing the scale of the hazard.
It is absolutely essential to observe the notes and to proceed with
caution in order to prevent accidents as well as bodily injuries and
property damage.
DANGER
The signal word DANGER points to an immediately
dangerous situation, which leads to death or se-
vere injuries if it is not avoided.
WARNING
The signal word WARNING points to a potentially
dangerous situation, which can lead to death or se-
vere injuries if it is not avoided.
CAUTION
The signal word CAUTION points to a potentially
dangerous situation, which can lead to minor inju-
ries if it is not avoided.
NOTICE
The signal word NOTICE points to a potentially
harmful situation, which can lead to property dam-
age if it is not avoided.
Hints and recommendations
NOTE!
… highlights useful hints and recommendations as
well as information for an efficient and trouble-free
operation.

Full Height Turnstile MPT-132
General
5817,5811EN / Version 02 9
1.3 Limitation of liability
All specifications and notes in these operating instructions were
compiled in consideration to the valid standards and regulations,
state-of-the-art technology and our long-standing knowledge and
experience.
The manufacturer is not liable for damage caused by:
Non-observance of the operating instructions
Improper use
Deployment of non-trained personnel
Arbitrary modifications
Technical changes
Use of non-approved spare and wear parts.
The actual scope of supply may differ from the explanations and il-
lustrations described in this manual in case of special designs, if
additional order options are made use of, or due to latest technical
changes.
1.4 Copyright protection
Surrendering the operating instructions to third parties without writ-
ten permission of the manufacturer is not permitted.
Content details, texts, drawings, pictures and other illustrations are
protected by copyright and are subject to industrial property rights.
Any improper use shall be liable to prosecution.
Any type and form of duplication – also of extracts – as well as the
exploitation and/or communication of the contents are not permit-
ted without the manufacturer's written declaration of consent.

Full Height Turnstile MPT-132
General
10 5817,5811EN / Version 02
1.5 Scope of delivery
The scope of delivery comprises:
1 x Cage halves, steel or stainless steel
1 x Center column 3 x 120°
1 x Support beam with drive unit, MBC control unit,
MMC control unit, if applicable additional lock unit and top
cover
1 x Lock comb in galvanized steel or stainless steel
1 x Drilling jig
1 x Bearing pins, bearing sleeve and fastening materials
1 x Fastening kit (only within Europe)
2 x Door keys (top cover)
Supplied documentation:
1 x Operating Instructions
1 x Wiring diagram
1.6 Spare parts
WARNING
Risk of injury by incorrect spare parts!
Incorrect or defective spare parts can result in
damage, malfunctions or total failure and also im-
pair safety.
– Use only the manufacturer's original spare
parts.
Procure spare parts from authorized dealers or directly from the
manufacturer. Refer to Page 2 for address.
A list of spare parts can be obtained upon request.
1.7 Warranty conditions
Subject to the condition that the operating instructions are ob-
served, and that no inadmissible operations are carried out on the
technical equipment, and that the installation has suffered no me-
chanical damage, MAGNETIC grants a warranty on all mechanical
and electrical components of the product to the extent as stated in
its standard terms of sales and delivery or as contractually agreed
in writing.

Full Height Turnstile MPT-132
General
5817,5811EN / Version 02 11
1.8 Disclaimer
MAGNETIC expressly disclaims all implied and statutory warran-
ties, including but not limited to, the implied warranties of mer-
chantability and fitness for a particular purpose with respect to the
product and the statutory warranty of non-infringement of third par-
ty rights set forth in section 2312(3) of the uniform commercial
code.
1.9 Customer service
Our customer service can be contacted for any technical advice.
Information about the responsible contact person can be retrieved
by telephone, fax, E-mail or via the Internet at any time, refer to
manufacturer's address on page 2.
NOTE!
In order to enable fast handling note the data of the
type plate such as type, serial number, version etc.
before calling.
1.10 EC Declaration of Conformity
For the "EC Declaration of conformity" (pursuant to EC Machinery
Directive 2006/42/EC, Annex II) refer to page 63.
1.11 Environmental protection
NOTICE
Danger for the environment by improper
disposal of components or the pedestrian
barrier!
In case of improper disposal of components or the
pedestrian barrier, damage to the environment may
result.
– Observe the local and national laws and direc-
tives.
– Disassemble pedestrian barrier according to re-
sources. Sort resources and supply them to re-
cycling.

Full Height Turnstile MPT-132
Safety
12 5817,5811EN / Version 02
2 Safety
2.1 Intended use
The MAGNETIC pedestrian barrier MPT is intended solely for con-
trolling pedestrians in areas with authorized access.
The full height turnstile is usually integrated into the fence and gate
complex.
The pedestrian barrier is intended for passage of persons who can
pass the pedestrian barrier safely, quickly and without help. For
persons who cannot pass the pedestrian barrier safely, quickly or
without help, such as little children, older persons or persons with
impairments, separate access options must be provided.
The MAGNETIC control units MMC and MBC are intended solely
for controlling the MAGNETIC pedestrian barriers MPT.
WARNING
Non-intended use is dangerous!
Any use of the barriers other than intended and/or
in a different manner can cause hazardous situa-
tions.
– Only use the pedestrian barrier and the control-
lers for the intended use.
– All specifications in these operating instructions
have to be strictly complied with.
Any types of claims due to damage arising from improper use are
excluded. The operator alone shall be responsible for any damage
arising from improper use.
2.2 Changes and modifications
Changes, modifications and re-builds of the barrier modules can
cause unforeseen danger.
A written authorization of the manufacturer is absolutely required
before executing any technical changes and modifications at the
barrier modules, the control unit or the control program.

Full Height Turnstile MPT-132
Safety
5817,5811EN / Version 02 13
2.3 Operating personnel
2.3.1 Requirements
WARNING
Risk of injury in case of inadequate
qualification!
Improper handling can lead to considerable physi-
cal injuries and property damage.
– Have any activities only carried out by the indi-
viduals assigned for that purpose.
The operating instructions specify the following qualification re-
quirements for the different fields of activity:
Instructed people
have been instructed during instructions provided by the opera-
tor with regard to the work assigned to them and possible haz-
ards arising from improper conduct.
Specialized staff
is due to its technical training, knowledge and experience as
well as due to its knowledge of the pertinent regulations able to
carry out the work assigned to it and to independently recognize
potential hazards.
Qualified electricians
are able, due to their technical training, knowledge and experi-
ence, as well as their awareness of the relevant standards and
provisions, to undertake work on electrical systems and recog-
nize potential risks.
In Germany, qualified electricians must satisfy the provisions of
the Accident Prevention Regulation BGV A3 (e.g. master elec-
trician). Appropriate regulations apply in other countries. These
applicable regulations must be observed.
Only those individuals who can be expected to work reliably are to
be deployed as personnel. People, whose ability to respond is af-
fected, e.g. by drugs, alcohol or medicines, may not be assigned.
The regulations governing age and trade applicable at the point of
use must also be observed for personnel selection.

Full Height Turnstile MPT-132
Safety
14 5817,5811EN / Version 02
2.4 Operator's Responsibility
The operator must comply with the statutory obligations regarding
work safety.
In addition to the work safety notes in these operating instructions,
the safety, accident prevention and environmental provisions appli-
cable for the area the pedestrian barrier is used in must be com-
plied with.
In particular, the operator must:
gather information on applicable work protection provisions.
determine additional danger in a danger analysis.
implement the required code of conduct for operation of the pe-
destrian barrier on site in operating instructions.
regularly verify throughout the pedestrian barrier's time of use
that the operating instructions drawn up by him comply with the
current state of the regulations.
adapt the operating instructions to any new provisions, stan-
dards and usage conditions - where required.
clearly determine the responsibilities for installation, operation,
maintenance and cleaning of the pedestrian barrier.
ensure that all employees that are working at or with the pede-
strian barrier have read and understood the operating instruc-
tions.
Furthermore, the operator must train personnel regarding the
use of the pedestrian barrier at regular intervals and provide in-
formation on possible dangers.
Furthermore, the operator is responsible for:
keeping the pedestrian barrier in perfect technical order and
condition at all times.
maintaining the pedestrian barrier according to the maintenance
intervals and performing the safety inspections as stipulated.
checking all protective facilities for completeness and proper
function at regular intervals.
The operator is also responsible that the danger area of the pedes-
trian barrier cannot be accessed by any unauthorised persons, and
in particular not by children, under any circumstances.

Full Height Turnstile MPT-132
Safety
5817,5811EN / Version 02 15
2.5 Personal protective equipment
It is necessary to wear personal protective equipment when deal-
ing with the pedestrian barrier so as to minimize health hazards.
Before carrying out any work, properly dress the necessary protec-
tive equipment such as work clothes, protective gloves, safety
shoes and wear during work.
2.6 Occupational safety and specific risks
The remaining risks resulting from the hazard analysis are speci-
fied in the following chapter.
Observe the safety notes listed here and the warning notes men-
tioned in the other chapters of these instructions to reduce health
hazards and to avoid dangerous situations.
2.6.1 Danger pictograms on the pedestrian barrier MPT-132
The relevant dangerous areas on the barriers can be identified by
the following pictograms:
Electric voltage
DANGER
Mortal danger by electric voltage!
... indicates life threatening situations caused by
electric voltage. Non-observance of the safety in-
structions causes severe injuries or death. Neces-
sary work may only be carried out by an electrical
specialist.
This pictogram is fixed on the following component:
– Rear panel of the support beam with electrical
components.

Full Height Turnstile MPT-132
Safety
16 5817,5811EN / Version 02
2.6.2 Hazard warnings and occupational safety
For your own safety and for the protections of the barrier
modules, the following information must be observed and
complied with:
Electric voltage
DANGER
Mortal danger by electric voltage!
Touching live parts can be lethal.
Damage to the insulation or to individual compo-
nents can be lethal.
– Switch off the power supply immediately in case
of damage to the insulation and arrange repair.
– Only electrical specialists may carry out work on
the electrical system.
– Switch off voltage supply and secure against re-
activation before performing any work. Test for
absence of voltage.
– Never bypass or deactivate fuses.
– When replacing fuses observe the correct am-
perage specification.
– Keep moisture and dust away from live parts.
Moisture or dust may cause a short circuit.
Electrical voltage –
missing safety installations
DANGER
Mortal danger by electric voltage!
The safety installations that are required according
to regional and local regulations must be provided
by the customer. Usually these are:
– Residual current device (RCD)
– Circuit-breaker
– Lockable 2-pole main switch according to
EN 60947-3.

Full Height Turnstile MPT-132
Safety
5817,5811EN / Version 02 17
Improper transport
WARNING
Danger by falling down or tilting of a pedestrian
barrier!
The weight of the pedestrian barrier or its heavy
components can cause serious physical injury and
crushing!
– Have all transport work performed by trained
personnel.
– Use a pallet appropriate for the dead weight and
dimensions of the components that can be
moved by a forklift.
– For lifting a pedestrian barrier, use suitable lift-
ing gear that is designed for the weight of the
barrier.
– The pedestrian barrier or its heavy components
must be carried and lifted from the pallet by a
minimum of two people.
Heavy weight
WARNING
Risk of injury when lifting heavy objects alone!
The weight of heavy objects can seriously injure a
person!
– The pedestrian barrier and its heavy individual
components must be carried and lifted from the
pallet by a minimum of two people.
Insufficient fixing
WARNING
Risk of injury at insufficient fixing!
Insufficient fixing of the pedestrian barrier or indi-
vidual components such as the center column can
cause serious injury and crushing!
– Before operation ensure the firm fixing of the
composite anchors.
– Check the firm fixing of all screws according to
maintenance schedule.
– Only qualified and skilled personnel are allowed
to assemble the pedestrian barrier and the ap-
propriate components.

Full Height Turnstile MPT-132
Safety
18 5817,5811EN / Version 02
Inadmissible operation
WARNING
Risk of injury at inadmissible operation!
An inadmissible operation can cause death or seri-
ous injuries.
– Before operating the barriers check all electrical
and mechanical functions.
Sharp edges and spiky corners
CAUTION
Risk of injury on edges and corners!
Sharp edges and spiky corners can cause skin
abrasions and cuts.
– Work carefully near to sharp edges and spiky
corners.
– In case of doubt wear protective gloves.
Signposting
CAUTION
Risk of injury by illegible symbols!
Labels and signs can become dirty or unrecog-
nisable in the course of time.
– Always keep safety, warning and operating
notes in a well readable condition.
– Immediately renew damaged or unrecognisable
signs or labels.

Full Height Turnstile MPT-132
Technical data
5817,5811EN / Version 02 19
3 Technical data
3.1 Electrical connection
Designation Unit Value
Supply voltage V AC / Hz 230 / 50
Current consumption:
Pedestrain barrier open/close
A 0.2
Current consumption:
Pedestrain barrier in motion
A 0.3
Starting current (approx. 30ms) A 1
Power consumption:
Rest position
W 25
Power consumption:
Barrier in motion
W 35
Max. power consumption
(if vandalized)
W 180
Duty cycle % 100
Control voltage V DC 42 / 30
Table 1: Electrical connection
3.2 Operating conditions
Designation Unit Value
Ambient temperature range °C –25 to +45
Protection class – IP 43, optional: IP 54
Table 2: Operating conditions
3.3 Weight
Designation Unit Value
Weight kg 325
Table 3: Weight
3.4 Performance data
Designation Unit Value
Runtime for 120° s Adjustable 2.0 – 3.0
Table 4: Performance data

Full Height Turnstile MPT-132
Design and function
20 5817,5811EN / Version 02
4 Design and function
4.1 Design
Fig. 1: Design of components
1 Cage halves
2 Center column
3 Synthetic bearing
4 Lock comb
5 Support beam with drive unit and drive flange
6 Service doorr
7 Top cover