Magnetic Autocontrol MPT-132 User manual

Operating instructions
Turnstile
MPT-132
Doc-ID: 5817,5811EN
Version: 01

2 5817,5811EN / Version 01
MAGNETIC Autocontrol GmbH
Grienmatt 20
79650 Schopfheim
Germany
Tel.: [phone]
Fax.: [phone]
E-Mail: [email protected]
Internet: www.ac-magnetic.com

Turnstile MPT-132
Contents
5817,5811EN / Version 01 3
Contents
1General....................................................................................7
1.1 Information about the operating instructions .................7
1.2 Pictogram explanation...................................................8
1.3 Limitation of liability........................................................9
1.4 Copyright protection.......................................................9
1.5 Scope of delivery.........................................................10
1.6 Spare parts ..................................................................10
1.7 Warranty conditions.....................................................11
1.8 Customer service.........................................................11
1.9 Conformity declaration.................................................11
1.10 Environmental protection.............................................11
2Safety ....................................................................................12
2.1 Intended use................................................................12
2.2 Changes and modifications .........................................12
2.3 Operating personnel....................................................13
2.3.1 Requirements...............................................13
2.4 Personal protective equipment....................................14
2.5 Occupational safety and specific risks.........................14
3Technical data......................................................................18
3.1 Electrical connection....................................................18
3.2 Operating conditions....................................................18
3.3 Weight..........................................................................18
3.4 Performance data ........................................................18
4Design and function.............................................................19
4.1 Design..........................................................................19
4.2 Versions.......................................................................20
4.3 Function.......................................................................20
5Assembly and installation...................................................21
5.1 Safety...........................................................................21
5.2 Requirements for assembly.........................................22
5.3 Foundation and empty conduits...................................23
5.3.1 Foundation plan............................................24
5.3.2 Base frame...................................................26

Turnstile MPT-132
Contents
4 5817,5811EN / Version 01
5.4 Assemble turnstile MPT-132....................................... 27
5.4.1 Mounting turnstile on the foundation ...........28
5.4.2 Mounting the support beam......................... 29
5.4.3 Removing lock unit (optional)...................... 31
5.4.4 Dismount locking discs................................ 31
5.4.5 Dismounting locking discs ........................... 34
5.4.6 Mounting the floor bearing, mounting the
center column on the drive flange ............... 34
5.4.7 Mounting centering bolts, locking discs
and lock unit................................................. 36
5.4.8 Fix the center column to the floor bearing...37
5.4.9 Setting the blocked position
(home position)............................................ 37
6Electrical connection.......................................................... 39
6.1 Safety.......................................................................... 39
6.2 Power supply connection............................................ 41
6.2.1 Connecting the power supply...................... 41
6.2.2 Inputs and outputs, customer ...................... 42
6.3 Connection diagram.................................................... 43
6.4 Inputs X2..................................................................... 44
6.5 Relay outputs X1.........................................................45
7Configuring the pedestrian barrier.................................... 46
7.1 Safety.......................................................................... 46
7.2 Parameter settings...................................................... 46
7.2.1 DIP switch block S1..................................... 47
7.2.2 DIP switch block S2..................................... 50
8Start-up and operation........................................................ 51
8.1 Safety.......................................................................... 51
8.2 Start-up ....................................................................... 52
8.2.1 Switching on and off
the pedestrian barrier .................................. 52
9Maintenance......................................................................... 53
9.1 Safety.......................................................................... 53
9.2 Cleaning...................................................................... 55
9.3 Maintenance schedule................................................ 56

Turnstile MPT-132
Contents
5817,5811EN / Version 01 5
10 Troubleshooting...................................................................57
10.1 Malfunction – Logic controller MBC-110......................57
10.1.1 Display of the error codes at the MBC-110..58
10.1.2 Display of the software version of the
MBC-110 ......................................................58
10.1.3 Error message on the MBC-110...................59
10.1.4 Error message – motor control unit
MMC-120......................................................60
10.2 Downloading new software to logic controller
MBC-110......................................................................62
11 Spare parts ...........................................................................63
12 Decommissioning and disposal.........................................63
13 Conformity declaration........................................................65
14 Appendix...............................................................................66
14.1 Electrical circuit diagram..............................................66
Index..............................................................................................67

Turnstile MPT-132
6 5817,5811EN / Version 01

Turnstile MPT-132
General
5817,5811EN / Version 01 7
1 General
1.1 Information about the operating instructions
These operating instructions provide important information on how
to deal with the MAGNETIC turnstile MPT-132. Prerequisite for
safe working is the observance of all specified safety notes and in-
structions.
In addition, the local accident prevention regulations valid at the
barrier's area of application and general safety regulations have to
be complied with.
Carefully read the operating instructions before starting any work!
They are a product component and must be kept in direct proximity
of the barrier, well accessible to the personnel at all times.
If the pedestrian barrier is passed on to a third party, it must be ac-
companied by the operating instructions.
Any used optional components from other manufacturers are gov-
erned by their own safety provisions and directives. These must
also be observed.

Turnstile MPT-132
General
8 5817,5811EN / Version 01
1.2 Pictogram explanation
Warning notes Warning notes are characterized by pictograms in these operating
instructions. The warning notes are preceded by signal words ex-
pressing the scale of the hazard.
It is absolutely essential to observe the notes and to proceed with
caution in order to prevent accidents as well as bodily injuries and
property damage.
DANGER!
DANGER!
…indicates an immediate dangerous situation,
which will cause death or serious injury if not
avoided
WARNING!
WARNING!
…indicates a potentially dangerous situation, which
can cause to death or serious injury if not avoided.
CAUTION!
CAUTION!
… indicates a potentially dangerous situation,
which can cause to minor injuries if not avoided.
NOTICE!
NOTICE!
… indicates a potential dangerous situation, which
can cause property damage if not avoided.
Hints and recommendations
NOTE!
… highlights useful hints and recommendations as
well as information for an efficient and trouble-free
operation.

Turnstile MPT-132
General
5817,5811EN / Version 01 9
1.3 Limitation of liability
All specifications and notes in these operating instructions were
compiled in consideration to the valid standards and regulations,
state-of-the-art technology and our long-standing knowledge and
experience.
The manufacturer is not liable for damage caused by:
Non-observance of the operating instructions
Improper use
Deployment of non-trained personnel
Arbitrary modifications
Technical changes
Use of non-approved spare and wear parts.
The actual scope of supply may differ from the explanations and il-
lustrations described in this manual in case of special designs, if
additional order options are made use of, or due to latest technical
changes.
Incidentally, the responsibilities agreed upon in the delivery con-
tract, the general terms and conditions as well as the manufac-
turer's conditions of delivery and the statutory provisions valid at
the time of contract conclusion shall apply.
Warranty The manufacturer guarantees the functionality of the products sup-
plied and the established performance parameters.
The warranty period commences on the date the barrier module is
delivered to the customer.
1.4 Copyright protection
Surrendering the operating instructions to third parties without writ-
ten permission of the manufacturer is not permitted.
NOTE!
Content details, texts, drawings, pictures and other
illustrations are protected by copyright and are sub-
ject to industrial property rights. Any improper use
shall be liable to prosecution.
Any type and form of duplication - also of extracts - as well as the
exploitation and/or communication of the contents are not permit-
ted without the manufacturer's written declaration of consent.

Turnstile MPT-132
General
10 5817,5811EN / Version 01
1.5 Scope of delivery
The scope of delivery comprises:
1 x Cage halves, steel or stainless steel
1 x Center column 3 x 120°
1 x Support beam with drive unit, MBC control unit,
MMC control unit, if applicable additional lock unit and top
cover
1 x Lock comb in galvanized steel or stainless steel
1 x Drilling jig
1 x Bearing pins, bearing sleeve and fastening materials
1 x Fastening kit (only within Europe)
2 x Door keys (top cover)
Supplied documentation:
1 x Operating Instructions
1 x Wiring diagram
1.6 Spare parts
WARNING!
WARNING!
Risk of injury by incorrect spare parts!
Incorrect or defective spare parts can result in
damage, malfunctions or total failure and also im-
pair safety.
Therefore:
– Use only the manufacturer's original spare
parts.
Procure spare parts from authorized dealers or directly from the
manufacturer. Refer to Page 2 for address.
A list of spare parts can be obtained upon request.

Turnstile MPT-132
General
5817,5811EN / Version 01 11
1.7 Warranty conditions
Subject to the condition that the operating instructions are ob-
served, and that no inadmissible operations are carried out on the
technical equipment, and that the installation has suffered no me-
chanical damage, MAGNETIC guarantees all mechanical and elec-
trical components for the duration as stated in our standard terms
of sales and delivery or as contractually agreed in writing.
1.8 Customer service
If during operation, malfunctions occur that cannot be remedied by
a qualified electrician, contact your authorized dealer.
NOTE!
In order to enable fast handling note the data of the
type plate such as type, serial number, version etc.
before calling.
1.9 Conformity declaration
Conformity declaration (in accordance with EC Machine Directive
98/37/EG, Attachment II) see Page Fehler! Textmarke nicht
definiert..
1.10 Environmental protection
NOTICE!
NOTICE!
Danger for the environment by hazardous
materials!
Incorrect handling of environmentally hazardous
materials, in particular incorrect disposal, can sub-
stantially damage the environment.
Therefore:
– Observe the valid environmental directives.
– After appropriate disassembly the parts have to
be recycled.
– Separate recyclable fraction and feed to recy-
cling.
– Take immediate suitable measures, if environ-
mentally hazardous materials are inadvertently
released into the environment. In case of doubt,
inform the responsible local authority about the
damage.

Turnstile MPT-132
Safety
12 5817,5811EN / Version 01
2 Safety
2.1 Intended use
The MAGNETIC pedestrian barrier MPT is intended solely for con-
trolling pedestrians in areas with authorized access.
The turnstile is usually integrated into the fence and gate complex.
The MAGNETIC control units MMC and MBC are intended solely
for controlling the MAGNETIC pedestrian barriers MPT.
WARNING!
WARNING!
Non-intended use is dangerous!
Any use of the barriers other than intended and/or
in a different manner can cause hazardous situa-
tions.
Therefore:
– Only use the pedestrian barrier and the control-
lers for the intended use.
– All specifications in these operating instructions
have to be strictly complied with.
Any types of claims due to damage arising from improper use are
excluded. The operator alone shall be responsible for any damage
arising from improper use.
2.2 Changes and modifications
Changes, modifications and re-builds of the barrier modules can
cause unforeseen danger.
A written authorization of the manufacturer is absolutely required
before executing any technical changes and modifications at the
barrier modules, the control unit or the control program.

Turnstile MPT-132
Safety
5817,5811EN / Version 01 13
2.3 Operating personnel
2.3.1 Requirements
WARNING!
WARNING!
Risk of injury in case of inadequate
qualification!
Improper handling can lead to considerable physi-
cal injuries and property damage.
Therefore:
– Have any activities only carried out by the indi-
viduals assigned for that purpose.
The operating instructions specify the following qualification re-
quirements for the different fields of activity:
Instructed people
have been instructed during instructions provided by the opera-
tor with regard to the work assigned to them and possible haz-
ards arising from improper conduct.
Specialized staff
is due to its technical training, knowledge and experience as
well as due to its knowledge of the pertinent regulations able to
carry out the work assigned to it and to independently recognize
potential hazards.
Qualified electricians
are able, due to their technical training, knowledge and experi-
ence, as well as their awareness of the relevant standards and
provisions, to undertake work on electrical systems and recog-
nize potential risks.
In Germany, qualified electricians must satisfy the provisions of
the Accident Prevention Regulation BGV A3 (e.g. master elec-
trician). Appropriate regulations apply in other countries. These
applicable regulations must be observed.
Only those individuals who can be expected to work reliably are to
be deployed as personnel. People, whose ability to respond is af-
fected, e.g. by drugs, alcohol or medicines, may not be assigned.
The regulations governing age and trade applicable at the point of
use must also be observed for personnel selection.

Turnstile MPT-132
Safety
14 5817,5811EN / Version 01
2.4 Personal protective equipment
It is necessary to wear personal protective equipment when deal-
ing with the pedestrian barrier so as to minimize health hazards.
Before carrying out any work, properly dress the necessary protec-
tive equipment such as work clothes, protective gloves, safety
shoes and wear during work.
2.5 Occupational safety and specific risks
The remaining risks resulting from the hazard analysis are speci-
fied in the following chapter.
Observe the safety notes listed here and the warning notes men-
tioned in the other chapters of these instructions to reduce health
hazards and to avoid dangerous situations.
Danger pictograms on the pedestrian barrier MPT-132
The relevant dangerous areas on the barriers can be identified by
the following pictograms:
Electric current
DANGER!
DANGER!
Mortal danger by electric current!
... indicates life threatening situations caused by
electric current. Non-observance of the safety in-
structions causes serious injuries or death. Neces-
sary work may only be carried out by a qualified
electrician.
This pictogram is fixed on the following component:
– Rear panel of the support beam with electrical
components

Turnstile MPT-132
Safety
5817,5811EN / Version 01 15
Hazard warnings and occupational safety
For your own safety and for the protections of the barrier
modules, the following information must be observed and
complied with:
Electric current
DANGER!
DANGER!
Mortal danger by electric current!
Touching live parts can be lethal.
Damage to the insulation or to individual compo-
nents can be lethal.
Therefore:
– Switch off the power supply immediately in case
of damage to the insulation and arrange repair.
– Only qualified electricians may carry
out work on the electrical system.
– Before starting work ensure that the electrical
system is dead!
– Always turn the power supply off and safeguard
against unintentional restarting before mainte-
nance, cleaning, and repair work. Ensure the
power supply has been isolated!
– Never bypass or deactivate fuses.
– When replacing fuses observe the correct am-
perage specification.
– Keep moisture away from live parts, this can re-
sult in short-circuit.
Safety equipment:
The following safety equipment must be installed
locally by a qualified electrician. This safety equip-
ment is to be provided by the customer:
– Lockable 2-pole mains switch
– Residual current device (RCD)
– Circuit-breaker

Turnstile MPT-132
Safety
16 5817,5811EN / Version 01
Improper transport
WARNING!
WARNING!
Danger by falling down or tilting of a pedestrian
barrier!
The weight of the pedestrian barrier or its heavy
components can cause serious physical injury and
crushing!
Therefore:
– Have all transport work performed by trained
personnel.
– Use a pallet appropriate for the dead weight and
dimensions of the components that can be
moved by a forklift.
– For lifting a pedestrian barrier, use suitable lift-
ing gear that is designed for the weight of the
barrier.
– The pedestrian barrier or its heavy components
must be carried and lifted from the pallet by a
minimum of two people.
Heavy weight
WARNING!
WARNING!
Risk of injury when lifting heavy objects alone!
The weight of heavy objects can seriously injure a
person!
Therefore:
– The pedestrian barrier and its heavy individual
components must be carried and lifted from the
pallet by a minimum of two people.
Insufficient fixing
WARNING!
WARNING!
Risk of injury at insufficient fixing!
Insufficient fixing of the pedestrian barrier or indi-
vidual components such as the center column can
cause serious injury and crushing!
Therefore:
– Before operation ensure the firm fixing of the
composite anchors.
– Check the firm fixing of all screws according to
maintenance schedule.
– Only qualified and skilled personnel are allowed
to assemble the pedestrian barrier and the ap-
propriate components.

Turnstile MPT-132
Safety
5817,5811EN / Version 01 17
Inadmissible operation
WARNING!
WARNING!
Risk of injury at inadmissible operation!
An inadmissible operation can cause death or seri-
ous injuries.
Therefore:
– Before operating the barriers check all electrical
and mechanical functions.
Sharp edges and spiky corners
WARNING!
WARNING!
Risk of injury on edges and corners!
Sharp edges and spiky corners can cause skin
abrasions and cuts.
Therefore:
– Work carefully near to sharp edges and spiky
corners.
– In case of doubt wear protective gloves.
Signposting
WARNING!
WARNING!
Risk of injury by illegible symbols!
Labels and signs can become dirty or unrecogniz-
able in the course of time.
Therefore:
– Always keep safety, warning and operating
notes in a well readable condition.
– Immediately renew damaged or unrecognizable
signs or labels.

Turnstile MPT-132
Technical data
18 5817,5811EN / Version 01
3 Technical data
3.1 Electrical connection
Designation Unit Value
MPT-132
Supply voltage [V AC / Hz] 230 / 50
Current consumption:
Barrier open/close [A] 0.2
Current consumption:
Barrier in motion [A] 0.3
Starting current (approx. 30ms) [A] 1
Power consumption:
Rest position [W] 25
Power consumption:
Barrier in motion [W] 35
Max. power consumption
(if vandalized) [W] 180
Duty cycle [%] 100
Control voltage [V DC] 42 / 30
Table 1: Electrical connection
3.2 Operating conditions
Designation Unit Value
MPT-132
Ambient temperature range [°C] –25 to +45
Protection class – IP 43, optional: IP 54
Table 2: Operating conditions
3.3 Weight
Designation Unit Value
MPT-132
Weight [kg] 325
Table 3: Weight
3.4 Performance data
Designation Unit Value
MPT-132
Runtime for 120° [s] Adjustable 2.0 – 3.0
Table 4: Performance data

Turnstile MPT-132
Design and function
5817,5811EN / Version 01 19
4 Design and function
4.1 Design
1
4
3
2
6
5
5977,5097_00
Fig. 1: Design of components
1 Cage halves
2 Center column
3 Synthetic bearing
4 Lock comb
5 Support beam with drive unit and drive flange
6 Service doorr
7 Top cover

Turnstile MPT-132
Design and function
20 5817,5811EN / Version 01
4.2 Versions
Fig. 2: "Entry from left" version Fig. 3: "Entry from right" version
4.3 Function
The pedestrian barrier MPT is intended for the controlling of pedes-
trians in outdoor areas with a relatively high security requirement.
Basically, the pedestrian barrier can be used in both directions. In
multi-lane installations with high throughput rates, the entry and
exit lanes can also be configured for one-way passage.
In its normal state, the pedestrian barrier is closed. The pedestrian
barrier can be cleared only after authorization by an external com-
mand transmitter, e.g. card reader. Lightly pushing the center col-
umn activates the drive. The center column moves into the next
closed position by itself.
The drive technology employed in this product enables the center
column to be easily blocked in any position during operation.
No slipping clutches or similar devices are used.
In the event of power failure, the center column can be freely ro-
tated in both directions. Should a power failure occur, the center
column can be mechanically locked in one or both directions by an
optional lock unit.