Magnetic Autocontrol MPT-333 User manual

Operating Instructions
Full Height Turnstile
MPT-333
Doc.ID: 5817,0028EN
Version 00

2
MPT-333
MAGNETIC AUTOCONTROL GMBH
Grienmatt 20
D-79650 Schopfheim
Germany
Phone +49 7622 695 5
Fax +49 7622 695 802
www.magnetic-access.com

3
MPT-333
Contents
Contents
1 Notes on the document 7
1.1 Purpose and contents of this operating instructions 7
1.2 Read and store the operating instructions 7
1.3 Non-compliance with the operating instructions 8
1.4 Symbols and illustrations used in these operating instructions 8
1.4.1 Warning notes and notes 8
2 Safety 10
2.1 Intended use 10
2.2 Changes and modifications 10
2.3 Target groups 11
2.3.1 Operator and his responsibilities 11
2.3.2 Personnel - activities and qualifications 12
2.4 Personal protective equipment 13
2.5 Symbols on the device 14
2.6 For your safety 14
2.7 To protect the environment 15
2.8 Emergency opening of the pedestrian gate 15
3 Technical data 16
3.1 Dimensions and design 16
3.2 Electrical connection 19
3.3 Operating conditions 19
3.4 Emissions 19
3.5 Control unit MGC 20
4 Design and function 21
4.1 Design 21
4.2 Function 22
4.3 Versions and definitions 23

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MPT-333
Contents
5 Receipt of goods, transport and storage 25
5.1 Goods receiving department 25
5.2 Safety during transport 25
5.3 Transport 26
5.4 Storage 27
6 Unpacking, scope of delivery and identification 28
6.1 Unpacking 28
6.2 Scope of delivery 29
6.3 Identification 30
6.3.1 Type plate 30
7 Assembly 31
7.1 Safety during assembly 31
7.2 Assembly options 32
7.3 Required steps 33
7.4 Specifying the installation position 33
7.5 Setting up foundation and placing empty conduits 34
7.5.1 Requirements foundation 34
7.5.2 Requirements empty conduits 34
7.5.3 Setting up foundation and placing empty conduits 35
7.5.4 Foundation and empty conduit plan for base frame
FURA T3 36
7.5.5 Foundation and empty conduit plan
for direct mounting 38
7.6 Assembling and mounting the base frame 40
7.6.1 Assembling the base frame 40
7.6.2 Assembling the base frame 40
7.7 Preliminary work for installation directly on the foundation 43
7.8 Mounting the MPT-333 43
7.8.1 Assembling the locking comb and cage half 44
7.8.2 Mounting the support beam 46
7.8.3 Assembling the centre pillar 48
7.8.4 Assembly of an optional mounting pillar
for access-control devices 52
7.8.5 Closing the cover of the support beam 60
7.9 Checking the assembly 61

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MPT-333
Contents
8 Electrical connection 62
8.1 Safety during electrical connection 62
8.2 Installing electrical protective devices 64
8.3 Open and close cover or service door 65
8.3.1 Opening and closing the cover 66
8.3.2 Opening and closing the service door 66
8.4 Connecting the mains cable 67
8.5 Connecting customer control lines 69
8.5.1 Connecting emergency opening contacts 69
8.6 Installing and connecting customer access-control devices 69
8.7 Checking the electrical connections 70
9 Commissioning 71
9.1 Safety during commissioning 71
9.2 Putting the pedestrian gate into operation 71
9.3 Switching the pedestrian gate on and off 72
9.4 Parameterising the pedestrian gate 72
10 Operation 73
11 Cleaning and maintenance 73
11.1 Safety during cleaning and maintenance 73
11.2 Cleaning the pedestrian gate 74
11.2.1 Cleaning the pedestrian gate from the outside 74
11.2.2 Cleaning support beam from the inside 75
11.3 Maintenance schedule 76
12 Corrective action 76
13 Spare parts and repair 77
13.1 Changing and adjusting proximity sensors 77
14 Converting the locking unit 79
14.1 Safety during conversion 79
15 Customer service 83
16 Decommissioning 84
16.1 Safety during decommissioning 84
16.2 Take the pedestrian gate out of operation 84

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MPT-333
Notes on the document
1 Notes on the document
1.1 Purpose and contents of this operating instructions
These operating instructions provide all the information required for the prod-
uct in the various phases of its life cycle.
These operating instructions contains the following information: Assembly and
function, transport and storage, unpacking and delivery, installation and as-
sembly, electrical connection, commissioning, operation, cleaning and mainte-
nance, decommissioning, dismantling and disposal.
IMPORTANT!
For the parameterisation of the MGC control unit see separate
document "Description of MGC control unit for MPT-333 Full
Height Turnstile (Doc.ID: 5817,0027)".
1.2 Read and store the operating instructions
Pre-requisite for safe working is the observance of all specified safety notes,
warning notes and instructions. In addition, the local accident prevention regu-
lations, general safety regulations and local environmental regulations applica-
ble to the area of application of the product must be observed.
Carefully read these operating instructions before starting any work! The oper-
ating instructions are a product component and must be kept in direct proximi-
ty of the product, well accessible to the personnel at all times.
If the product is passed on to third parties, please also provide these operating
instructions.

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MPT-333
Notes on the document
1.3 Non-compliance with the operating instructions
Magnetic declines all liability for personal injury and material damage caused
by not observing the operating instructions.
This applies in particular to damage caused by:
› Non-intended use
› Use of non-qualified personnel
› Use of non-approved components
› Unauthorised modifications
› Inappropriate assembly and installation
› Improper operation
› Defective or unperformed maintenance and repairs
› Use of non-approved spare parts
› Operation of a faulty product
1.4 Symbols and illustrations used in these operating instructions
1.4.1 Warning notes and notes
Warning notes are characterised by pictograms in these operating instructions.
A warning note starts with a signal word that expresses the extent of the haz-
ard.
It is absolutely essential to observe the warning notes and to proceed with cau-
tion in order to prevent accidents as well as bodily injuries and property dam-
age.
Warning Notes
DANGER
The signal word DANGER points to an immediately dangerous sit-
uation, which leads to death or severe injuries if it is not avoided.
WARNING
The signal word WARNING points to a potentially dangerous situ-
ation, which can lead to death or severe injuries if it is not avoid-
ed.

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MPT-333
Notes on the document
CAUTION
The signal word CAUTION points to a potentially dangerous situ-
ation, which can lead to minor injuries if it is not avoided.
NOTICE
The signal word NOTICE points to a potentially harmful situation,
which leads to property damage if it is not avoided.
Notes and recommendations
IMPORTANT!
The signal word IMPORTANT highlights useful notes and recom-
mendations as well as information for an efficient and trou-
ble-free operation.

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MPT-333
Safety
2 Safety
2.1 Intended use
The Magnetic turnstile MPT-333 is only intended for access control of persons
from a zone not controlled (ZNC) to a zone controlled (ZC).
The turnstile is intended for passage of persons who can pass the turnstile
safely, speedily and without any help. Separate access options are provided for
persons who cannot pass the turnstile safely or without any help, e.g. small
children, the elderly or persons with impairments. Children under 14 years of
age may only pass through the turnstile under the supervision of an adult.
The turnstile may only be mounted on non-flammable floors.
The turnstile may only be operated within the temperature range indicated on
the type plate.
Misapplications
Any other or further use is considered improper use. Magnetic is not liable for
any resulting personal injury or damage to property.
For example, the following applications are considered to be contrary to regu-
lations:
› Unaccompanied use of the turnstile by children under 14 years of age.
› Use of the turnstile by persons who cannot pass the turnstile safely, quickly
or without assistance.
› Use of the turnstile without cleared passage. This means that the centre pil-
lar is forced to rotate.
› Mounting the turnstile on a flammable floor.
2.2 Changes and modifications
Changes or modifications to the product, attachments or components may re-
sult in unforeseen hazards. Before making any technical changes or modifica-
tions to the product of any of the components, written permission must be ob-
tained from Magnetic.

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MPT-333
Safety
2.3 Target groups
2.3.1 Operator and his responsibilities
The operator must comply with the statutory obligations regarding work safety.
In addition to the safety instructions and warning notes in these operating in-
structions, the valid safety, accident prevention and environmental protection
regulations must be observed.
In particular, the operator must:
› determine additional danger in a danger analysis.
› implement the necessary behavioural requirements in work instructions for
operation with the product at the operating location.
› regularly verify throughout the product time of use that the work instruc-
tions drawn up by him comply with the current state of the regulations.
› adapt the work instructions to any new provisions, standards and usage
conditions - where required.
› clearly regulate the responsibilities for all work on the product and with the
product such as installation, commissioning, operation, cleaning, mainte-
nance, etc.
› that the personal protective equipment is worn.
› ensures that all employees who work with the product or on the product
have read and understood the operating instructions.
Furthermore, the operator must train personnel regarding the use of the prod-
uct at regular intervals and provide information on possible dangers.
Furthermore, the operator is responsible for:
› the product is always in perfect technical condition.
› the product is maintained at specified maintenance intervals
› the product is only operated within the permitted temperature range.
The operator is also responsible that the danger area of the product cannot be
accessed by any unauthorised persons under any circumstances.

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MPT-333
Safety
2.3.2 Personnel - activities and qualifications
Only authorised, trained and sufficiently qualified personnel may work on and
with the product. The personnel must know and understand the operating in-
structions and the required operating instructions.
Designation Qualification
Transport equipment operator › Has professional experience as a transport equipment
operator or warehouse and transport worker.
› Has a valid driving licence for the required industrial
truck, e.g. forklift.
› Knows the necessary regulations.
› Can assess the work assigned to her/him, recognises
possible dangers and take suitable safety measures.
Technician › Has completed training as a plant mechanic, plant fitter,
assembly mechanic, assembly fitter or has a comparable
technical education.
› Has completed training as an electrical safety expert.
› Has additional knowledge and experience.
› Knows the associated technical terms and regulations.
› Can assess the work assigned to her/him, recognises
possible dangers and take suitable safety measures.
Electrical specialist › Has technical training which entitles him to carry out
and monitor electrical work for commercial purposes.
› Has additional knowledge and experience.
› Knows the associated technical terms and regulations.
› Can assess the work assigned to her/him, recognises
possible dangers and take suitable safety measures.
Operator › Trained by the operator.
Table 1: Qualifications of personnel

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MPT-333
Safety
Action Transport
equipment op-
erator
Technician Electrical spe-
cialist
Operator
Transporting X X – –
Unpacking X X X –
Laying the foundation – X – –
Assembly – X X –
Electrically connect – X X –
Parameterise – X X –
Commissioning – X X –
Operating – X X X
Cleaning – X X X
Waiting – X X –
Rectify faults – X X –
Repairing – X X –
Decommissioning – X X –
Disassemble – X X –
Dispose – X X –
Table 2: Activities and qualifications
2.4 Personal protective equipment
It is necessary to wear personal protective equipment when dealing with the
product so as to minimise health hazards.
Before carrying out any work, properly dress in the necessary protective equip-
ment such as work clothes, protective gloves and safety shoes and wear during
work.

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MPT-333
Safety
2.5 Symbols on the device
Warning of dangerous electrical voltage!
The warning sign indicates hazardous areas with dangerous elec-
trical voltage. Non-observance of the warning signs causes se-
vere injuries or death. The work to be carried out may only be
carried out by a qualified electrician or an electric safety expert.
This warning sign is fixed at the following point:
› At the terminals, under the cover.
2.6 For your safety
Mortal danger by electric voltage!
Touching live parts can be lethal. Damaged insulation or dam-
aged parts may be fatal.
› If the insulation or any parts are damaged, switch off the pow-
er supply at once and initiate repair.
› Only qualified electricians or electrical safety experts may
work on the electrical system.
› Switch off power supply and secure against re-activation be-
fore performing any work. Test for absence of voltage.
› Perform electrical installation in accordance with the applica-
ble regulations.
› Install protective devices that are prescribed by national regu-
lations, such as e.g. residual current circuit breakers. These
protective devices must be provided by the customer.
› Observe the information on the type plate.
› Close all covers after work has been carried out.
› Keep moisture and dust away from live parts. Penetrating
moisture and dust can lead to a short circuit.
› If the electrical connection is made during precipitation, e.g.
rain or snow, prevent the penetration of moisture by means of
suitable protective covers.
› During or after a lightning strike into the system, there is dan-
ger to life if the components are touched or during a stay in
the immediate vicinity of the system. When installing out-
doors, do not install and mount the pedestrian gate during
thunderstorms.

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MPT-333
Safety
2.7 To protect the environment
Improper disposal!
Improper disposal can lead to damage to the environment.
› Dispose of product in accordance with local and national laws
and regulations.
› Sort resources and supply them to recycling.
2.8 Emergency opening of the pedestrian gate
äPage 69, chapter 8.5.1.

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MPT-333
Technical data
3 Technical data
3.1 Dimensions and design
Mag00866
636
160
155
105
1925
2025
562
1200
1500
120
30
35
155
1510
2235
30
1424
102.5
90
Fig. 1: Dimensions MPT-333 - front view (dimensions in mm), shown here version
"entrance side left", lighting optional

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MPT-333
Technical data
Mag00867
60
Fig. 2: Dimensions MPT-333 - side view (dimensions in mm), lighting optional

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MPT-333
Technical data
Mag00868
R 600
1288
1238
120
∅ 50
∅ 16
712 712
407
357
∅ 10.5
302
619
∅ 16
∅ 35
Fig. 3: Dimensions MPT-333 - view from below (dimensions in mm),
lighting optional
Designation Value
Dimensions without attachments
(width x depth x height)
1510 mm x 1288 mm x 2235 mm
Weight › Turnstile without attachments: 325 kg
› Base frame: 63 kg
Material Hot-dip galvanised steel
Colour › Hot-dip galvanised
› Service door: Powder-coated RAL 7042
Table 3: Dimensions and design

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MPT-333
Technical data
3.2 Electrical connection
Designation Value
230 V AC / 50 Hz 120 V AC / 60 Hz
Power supply 100 to 240 V AC ± 10 %, 50 to 60 Hz
Max. current consumption › In movement: 0.32 A
› At home position: 0.22 A
› In movement: 0.4 A
› At home position: 0.35 A
Max. power consumption › In movement: 65 W
› At home position: 40 W
› In movement: 45 W
› At home position: 40 W
Max. starting current (approx. 30 ms) 19 A 7.5 A
Max. power consumption
during switch-on
5.5 W 1.1 W
Duty cycle 100 %
Table 4: Electrical connection
3.3 Operating conditions
Designation Value
Operating temperature range –30 to +55 °C
Storage temperature range –30 to +55 °C
Relative humidity Max. 95 %, non-condensing
IP rating IP 43, optional: IP 54
Table 5: Operating conditions
3.4 Emissions
Designation Value
Airborne sound pressure level (LpA) ≤ 70 dB (A)
Table 6: Emissions

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MPT-333
Technical data
3.5 Control unit MGC
Designation Value
Power supply 24 V DC
Control unit max. 1 A max. 300 mA +
current consumption of the differ-
ent plug-in modules
Power consumption max. 24 W: Max. 7.2 W +
Power consumption of the individu-
al plug-in modules
Control unit safety 1 A T
Output terminal 2 Output voltage 24 V DC
Max. output current 300 mA
Digital inputs Number 8
Input voltage 24 ± 10 % V DC
Input current < 10 mA per input
Max. cable length 1) 30 m
Digital outputs Number 4 (open collector)
Input voltage 24 ± 10 % V DC
Input current 100 mA
Max. cable length 1) 30 m
Relay outputs Number 3 closers + 3 changeovers ,
isolated
Max. switching voltage 30 V AC / DC
Switching current 10 mA to 1 A
Max. cable length 1) 30 m
Display Graphics display, 128 x 65 Pixel
Number of slots for plug-in modules 5
1) Specification without optional overvoltage module. For line lengths exceeding 30 m, overvoltage
modules must be installed in front of the terminal clamps.
Table 7: MGC control unit
Table of contents
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