Mahindra Bcg48r User manual

BEFOREOPERATINGYOUREQUIPMENT,

READ&FOLLOWALLSAFETYRULES&INSTRUCTIONS

OFTHISOPTION,THEIMPLEMENTANDTHEVEHICLE.

107802_EN R

06092015

*ASSEMBLY *REPAIRPARTS

*OPERATION *MAINTENANCE

*107802 *

TABLEOFCONTENTS

iii

ASSEMBLY

.........................................................................................................................................................

Frontchainguard

........................................................................................................................................

Rearchainguard

.........................................................................................................................................

ADJUSTMENT

.........................................................................................................................................................

OPERATION

.........................................................................................................................................................

MAINTENANCE

........................................................................................................................................................

PARTSBREAKDOWNANDPARTSLIST

BCG48F

........................................................................................................................................................

BCG60F

.......................................................................................................................................................

BCG72F

........................................................................................................................................................

BCG48R

.......................................................................................................................................................

BCG60R

......................................................................................................................................................

BCG72R

.......................................................................................................................................................

TORQUESPECIFICATIONTABLE

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PAGE

ASSEMBLY

ASSEMBLYINSTRUCTIONS

IMPORTANT:UNLESSOTHERWISESPECIFIEDTORQUEALLBOLTSACCORDINGTOTORQUESPECI-

FICATIONTABLE(SEETABLEOFCONTENTS)WHENSTATED:TIGHTENFIRMLY.REFERTOPARTS

BREAKDOWNSECTIONFORPARTIDENTIFICATION.

Donottightenhardwaretothecorrecttorqueuntilassemblyiscompletedorunlessspecified.

NOTE:Inthismanual:

 Therightandleftsideisdeterminedbysittinginthedriver’sseatfacingforward.

 Illustrationsmayvaryfromonemodeltotheother.

WARNING

THISACCESSORYISHEAVY!

To avoid risk of strain injury, NEVER lift the

accessory by hand alone when handling the

components or assembly. Use proper lifting

deviceandseekassistance.

When accessory is off the ground, NEVER be

underneath the accessory. Serious injury

including possibility of death could occur if

accessoryweretodropsuddenly.

Alwayswearprotectiveshoesandappropriate

gloveswhenmanipulatingorusingthis

equipment.

Always make sure to wear the appropriate safety

equipmentrequired(glasses,muffs,mask…).

Overallviewwithfront&rearchainguards.

DANGER

TOPREVENTINJURIES:

Always secure cutter deck in the up position with

solid supports before servicing underside of cutter.

Never work under equipment supported by

hydraulics.Hydraulicscandropequipmentifcontrols

are actuated or if hydraulic lines burst. Either

situation can drop the cutter instantly even when

powertothehydraulicsisshutoff.

ASSEMBLY

Installation:

Install front chain guard as shown with following

items:

Toinstallitems2A,temporaryremovebothitemsB.

ReinstallbothitemsBastheywere.

Tightenallboltstocorrecttorque.

Frontchainguardinstallation

FRONTCHAINGUARD

Preparation:

Removefrontshieldasshownwithfollowingitems:

Removefrontshield

REF. ENGLISHDESCRIPTION QTY.

1 Frontshield 1

2 Carriagebolt3/8"n.c.x1"GR5 5

3 Flatwasher7/16"hole 5

4 NylonInsertlockNut3/8"n.c. 5

Note:Theseitemswillbereinstalledlater.

REF. ENGLISHDESCRIPTION QTY.

1 Adjustmentlever 2

2 Sleeve 1

3 Hex.bolt1/2"n.c.x41/4"GR5 1

4 Hex.bolt1/2"n.c.x31/2"GR5 1

5 NylonInsertlockNut1/2"n.c. 2

REARCHAINGUARD

Preparation:

Removeadjustmentleversasshownwithfollowing

items:

Removeadjustmentlevers

REF. ENGLISHDESCRIPTION QTY.

1 Frontchainguardassembly 1

2 Carriagebolt3/8"n.c.x11/4"GR5 5

3 Flatwasher7/16"hole 5

4 NylonInsertlockNut3/8"n.c. 5

B Hex.bolt5/16"n.c.x1"GR5 2

ASSEMBLY

Installation:

Install rear chain guard assembly as shown with

followingitems:

Rearchainguardinstallation

Tightenallboltstocorrecttorque.

Preparation:

Removerearshieldasshownwithfollowingitems:

Removerearshield

REF. ENGLISHDESCRIPTION QTY.

1 Wheelsupport 1

2 Hex.bolt1/2"n.c.x31/2"GR5 1

3 NylonInsertlockNut1/2"n.c. 1

Preparation:

Removetailwheelassemblyasshownwithfollowing

items:

Removetailwheelassembly.

Note:Theseitemswillbereinstalledlater.

REF. ENGLISHDESCRIPTION QTY.

1 Rearshield 1

2 Carriagebolt3/8"n.c.x1"GR5 11

3 Flatwasher7/16"hole 11

4 NylonInsertlockNut3/8"n.c. 11

REF. ENGLISHDESCRIPTION QTY.

1 Rearchainguardassembly 1

2 Hex.bolt3/8"n.c.x43/4"GR5 7

3 Flatwasher7/16"hole 22

4 Spacer 7

5 Hex.bolt3/8"n.c.x11/4"GR5 4

6 NylonInsertlockNut3/8"n.c. 11

ASSEMBLY

Whenrearchainguardisinstalled,tailwheelmustbe

movedbackbyonesetofholes.

Makesuretopositionthewheelsupportcorrectly.

Selectholecorrespondingtoyourimplement.

 Referto(4’,5’or6’)onpicture.

Install tail wheel assembly as shown with following

items:

Tailwheelinstallation

Adjustmentleversinstallation

REF. ENGLISHDESCRIPTION QTY.

1 Wheelsupportasembly 1

2 Hex.bolt1/2"n.c.x31/2"GR5 1

3 NylonInsertlockNut1/2"n.c. 1

Selectholecorrespondingtodesiredheight:

 “A”forthelowestcuttingheight.

 “G”forthehighestcuttingheight

Select hole “X” or “Y” to have adjustment lever as

verticalaspossible.

Install adjustment levers as shown with following

items:

REF. ENGLISHDESCRIPTION QTY.

1 Adjustmentlever 2

2 Sleeve 1

3 Hex.bolt1/2"n.c.x41/4"GR5 1

4 Hex.bolt1/2"n.c.x31/2"GR5 1

5 NylonInsertlockNut1/2"n.c. 2

Tightenallboltstocorrecttorque.

Tightentocorrecttorque.

TailwheelHeightAdjustment

Fromowner’smanualofrotarycutter:

referto“Adjustment”sectionforpropersetting.

See« DeckLeveling&HeightAdjustments »

ADJUSTMENT

XY

OPERATION

OPERATOR’SRESPONSIBILITY

It is essential that no one operates the Rotary Cutter without first having read, fully understood and become

totallyfamiliarwiththeoperator'sManualoftherotarycutter.

Makesuretocomplywithallsafetyinstructionsaboutoperationandmaintenanceofthisimplement.

DANGER

TOPREVENTINJURIES:

Always disconnect main driveline from tractor PTO

before servicing underside of cutter. PTO can be

engaged if tractor is started causing damage to

cutter,seriousinjuryordeath

DANGER

TOPREVENTINJURIES:

Allguardsandshieldsmustbeinstalledandingood

workingconditionatalltimesduringcutteroperation.

DANGER

TOPREVENTINJURIES:

Keep others away while cutter is operating. It can

discharge objects at high speeds. Even with guards

properly installed and in good condition, the cutter

still can discharge objects at high speeds.  Stop

blade rotation if a bystander is within at least 300

feet.

DANGER

TOPREVENTINJURIES:

Neverplacehandsorfeetunderthedeckorattempt

tomakeadjustmentstothecutterwithPTOengaged.

Cutterbladesrotatingathighspeedscannotbeseen

and are located close to the deck housing. Body

extremitiescanbecutoffinstantly.

WARNING

TOPREVENTINJURIES:

Always disengage PTO, engage parkingbrake, shut

off tractor, remove ignition key, and wait for all

moving parts to come to a complete stop before

dismountingfromtractor.

WARNING

TOPREVENTINJURIES:

Always disengage PTO before lifting cutter up and

neveroperatecutterintheraisedposition.Thecutter

can discharge objects at high speeds resulting in

seriousinjuryordeath.

WARNING

TOPREVENTINJURIES:

Do not operate cutter with loose hardware. Loose

hardware can result in a breakdown which could

resultinseriousinjuryordeath.

WARNING

TOPREVENTINJURIES:

Clear area to be cut of debris and other unforeseen

removableobjectsbeforecutting.Markanypotential

hazards that cannot be removed such as tree

stumps, posts, rocks, holes, and drop

offs with a

visibleflag.

FIELDOPERATION

BEFOREOPERATION:

 Makesurethereisnothingunderthecutter(tools,

block,feet,hands,etc.)thatshouldnotbethere.

DURINGOPERATION:

IMPORTANT:

Frequentlystopandinspectsafelycutterforloose

boltsandnuts.Tightenallloosehardwareas

indicatedintheTorquespecificationtable.

MAINTENANCE

ALWAYSPRACTICESAFEMAINTENANCE

Properservicingandadjustmentisthekeytothelonglifeofanyimplement.Carefulandsystematicinspection

canavoidcostlydowntime,maintenance,andrepairs.

Neverallowuntrainedpersonneltoservicemachine.

Usejacktosupportequipmentwhenrequired.

Carefullyreleasepressureinequipmentfromstoredenergy.

Checkallboltsafterusingtheunitforseveralhourstobesuretheyaretight.

Inspectcutterforloose,damaged(chainlinkforexample)orwornpartsandadjustorreplaceasneeded.

Checkfordamageoftheprotectivestructuresasguardsandreplacedamagedpartsasnecessary.

The parts on your Rotary Cutter have been specially designed and should only be replaced with genuine

Mahindraparts.

Donotalterthecutterinawaywhichwilladverselyaffectitsperformance.

Alwaysmakesuretoweartheappropriatesafetyequipmentrequired(glasses,muffs,mask…).

NOTES

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