Makita 6703D User manual

Equipped with Electric Brake
MODEL 6703D
MODEL 6703DW
With Fast Charger
Capacities
Bolt, nut and
machine screw
size
3 mm ~ 5 mm
(1/8" - 3/16")
INSTRUCTION MANUAL
Overall Net
IRPM)
length weight
5 kg.cm - 37 kg.cm 333 mm 1.3 kg
(0.4 ft.lbs - 2.7 ft.lbsl (13-118") (2.9 Ibs)
Fasteningtorque
No load speed
400
SPEC IF I CAT I 0 N S
Battery Cartridge 9100
Voltage
9.6 V
Model DC9700 Fast Charger
Input output Charging time
A.C. only 50 Hz - 60 Hz D.C. 7.2 V, 9.6 V I 1 Hr.
* Manufacturer reserves the right to change specifications without notice.
Note: Specifications may differ from country to country.
WARNING: For your personal safety, READ and UNDERSTAND before using
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

I M PO RTANT
SAFETY INSTRUCTIONS
(For All Tools)
WARNING:
WHENUSINGELECTRICTOOLS, BASICSAFETY
PRECAUTIONSSHOULDALWAYS BE FOLLOWEDTO REDUCE
THE RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL
INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1. KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
2. CONSIDER WORK AREA ENVIRONMENT. Don't use power tools in damp
or wet locations. Keep work area well
lit. Don't expose powertoolsto rain.
Don't use tool
in presence of flammable liquids or gases.
3. KEEP CHILDREN AWAY. All visitors should be kept away from work area.
Don't let visitors contact tool or extension cord.
4. STORE IDLETOOLS. When not in use, toolsshould bestoredindry, andhigh
or locked-up place
- out of reach of children.
5. DON'T FORCETOOL. It willdothejob better andsafer at the ratefor which
it was intended.
6. USE RIGHT TOOL. Don't force small tool or attachment to do the job of a
heavy-dutytool. Don't use toolfor purpose notintended; for example, don't
use circular saw for cutting tree limbs or logs.
7. DRESSPROPERLY. Don't wear loose clothingorjewelry. They canbe caught
in moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protective hair covering tocontain longhair.
8. USE SAFETY GLASSES. Also use face or dust mask if cutting operation is
dusty.
9. DON'T ABUSE CORD. Nevercarry tool by cordor yank it todisconnect from
receptacle. Keep cord from heat, oil, and sharp edges.
IO. SECURE WORK. Use clamps or a vise to hold work. It's safer than using
your hand and
it frees both hands to operate tool.
11. DON'T OVERREACH. Keep proper footing and balance at all times.
12. MAINTAINTOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructions for lubricatingand changing acces-
sories. Inspecttoolcords periodicallyand
if damaged, haverepairedbyautho-
rized service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean, and free from oil and grease.
13. DISCONNECTTOOLS. When not in use, before servicing, andwhen chang-
ing accessories, such as blades, bits, cutters.
2

14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keysand adjustingwrenches are removed
from toolbeforeturning
it on.
15. AVOID UNINTENTIONALSTARTING.Don't carry toolwithfinger onswitch.
Be sure switch is OFF when plugging in.
16. EXTENSION CORDS. Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one heavy enough to carry
the current your product
will draw. An undersized cord will cause a drop
inlinevoltage resultingin
loss of power and overheating. Table 1 showsthe
correct size touse depending on cordlengthand nameplateampere rating.
If in doubt, use the next heavier gage. The smaller the gage number, the
heavier the cord.
TABLE 1 MINIMUM GAGE FOR CORD SETS
0- 6
6
- 10
10
- 12
12
- 16
I
Total Length of Cord in Feet
18 16 14
16 16 14 12
14 12
Not Recommended
18 16 ;: 1 12
1 0 - 25 26 - 50 1 51 - 100 1 101 - 150
Ampere Rating
More Not More
Than Than AWG
17. OUTDOOR USE EXTENSIONCORDS. When tool is usedoutdoors, use only
extension cords intended for use outdoors and
so marked.
18. STAY ALERT. Watch what you are doing, use commonsense. Don't operate
tool when you are tired.
19. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other
part that is damaged should be carefully checked to determine that
it will
operate properly and performits intended function. Check for alignment of
movingparts, bindingof movingparts, breakageof parts, mounting, and any
other conditions that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced by an authorized serv-
ice center unless otherwise indicatedelsewhere inthis instructionmanual.
Have defective switches replaced by authorized service center. Don't use
tool if switch does not turn
it on and off.
20. GUARD AGAINST ELECTRIC SHOCK. Prevent body contact withgrounded
surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.
21 . REPLACEMENTPARTS.When servicing, useonly identicalreplacement parts.
22. POLARIZEDPLUGS. To reduce the risk of electric shock, this equipmenthas
a polarized plug (one blade is wider than the other). This plug will fit in a
polarized outlet only one way. If the plug does not fit fully in the outlet,
reversethe plug.
If it still does notfit. contact aqualifiedelectriciantoinstall
the proper outlet.
Do not change the plug in any way.
3

VOLTAGE WARNING: Before connectingthe tool toa power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified on the
nameplate of the tool. A power source
with voltage greater than that specified
for the tool can result
in SERIOUS INJURYtothe user - as well as damage to
the tool.
If in doubt, DO NOT PLUG INTHE TOOL. Usinga power source with
voltage less than the nameplate rating is harmful to the motor.
4

IMPORTANT SAFETY INSTRUCTIONS
FOR CHARGER &
BATTERY CARTRIDGE
Length of Cord (Feet)
AWG Size of Cord
1.
2.
3.
4.
5.
6.
7.
8.
9.
25 50
100 150
18 18
18 16
SAVE THESE INSTRUCTIONS - This manual
contains important safety and operating instructions for battery charger.
Before usingbattery charger, read all instructions and cautionary markings
on
(11 battery charger, (2) battery, and (3) product using battery.
CAUTION
- To reducerisk of injury, charge only MAKITA BatteryCartridge
9100, 9100A. 9101 81 9101A. Other types of batteries may burst causing
personal injury and damage.
Do not expose charger to rain or snow.
Use of an attachment not recommended or sold by the battery charger
manufacturermay result
in a risk of fire, electric shock, or injurytopersons.
To reduce risk of damagetoelectric plugand cord, pull by plugrather than
cord when disconnecting charger.
Makesure cord is located
so that it will not be stepped on, tripped over, or
otherwise subjected to damage or stress.
An extension cord should not be used unless absolutely necessary. Use of
improper extension cord could result in a risk of fire and electric shock. If
extension cord must be used, make sure:
a. That pinsonplugof extension cordarethe same number, size, and shape
b. That extensioncordis properly wired and
in goodelectrical condition; and
c. That wire size is at least as large as the one specified inthe table below.
TABLE
1
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS FOR BATTERY CHARGERS
as those of plug on charger;
mediately.
IO. Donot operatecharger if it hasreceiveda sharp blow, beendropped, or other-
wise damaged
in any way; take it to a qualified serviceman.
11. Do not disassemble charger or battery cartridge; take it to a qualified
serviceman when service or repair is required. Incorrect reassembly may
result in a risk of electric shock or fire.
12. To reduce risk of electric shock, unplugcharger from outlet before attempt-
ingany maintenance or cleaning. Turningoff controls will notreducethisrisk.
5

ADDITIONAL SAFETY RULES
FOR CHARGER
& BATTERY CARTRIDGE
1. Do notcharge Battery Cartridge when temperature is BELOW 10°C (5OOF)
2. Do notattempt touseastep-up transformer, anenginegenerator or DC power
3. Do not allow anything to cover or clog the charger vents.
4. Always cover the battery terminals with the battery cover when the battery
5. A battery short can cause a large current flow, overheating, possible burns
or ABOVE 4OoC (104OF).
receptacle.
cartridge is not used.
and even a breakdown.
(1) Do not touch the terminals with any conductive material.
(2) Avoid storing batterycartridge in acontainer with other metalobjects such
(3) Do not expose battery cartridge to water or rain.
ture may reach or exceed 5OoC (122OF).
completely worn out. The battery cartridge can explode
in a fire.
as nails, coins, etc.
6. Do not store the tool and Battery Cartridge in locations where the tempera-
7. Do not incinerate the Battery Cartridge even if it is severely damaged or is
ADDITIONAL SAFETY RULES
FOR CORDLESS SCREWDRIVER
1. Be aware that this tool is always in an operating condition, because it does
2. Always be sure you have a firm footing.
3. Hold the tool firmly.
4. Keep hands away from rotating parts.
5. When driving into walls, floors or wherever "live" electrical wires may be
encountered,
DO NOT TOUCH ANY METAL PARTS OF THE TOOL!
Holdthetoolonly by the insulatedgrasping surfaces toprevent electric shock
if you drive into a "live" wire.
6. Do nottouchthe bit or the workpiece immediatelyafter operation; they may
be extremely hot and could burn your skin.
not have to be plugged into an electrical outlet.
Be sure no one is below when using the tool in high locations.
SAVE THESE INSTRUCTIONS.
6

Installingor removingthe battery cartridge
Always switchoff thetool before insertion
or removal of the battery cartridge.
To removethe batterycartridge, pull out the
set plate on the tool and grasp both sides
of thecartridge while withdrawing
it from
the tool.
To insert the battery cartridge, align the
tongue on the battery cartridge with the
groove inthe housing and slip
it into place.
Snap the set plate back into place. Be sure
to close the set plate fully before usingthe
tool.
Fast charger DC9700
Battery cartridge
9100, 9100A Approx.
60 min.
9101, 9101A
~~
Battery cartridge
DC1201 DC9015 DC9112
Approx.
45 min. Approx. 15min. Approx. 60 min.
Approx.
60 min.
- -
Set plate
I’
Do not use force when inserting the battery cartridge. If the cartridge does not slide
in easily, it is not being inserted correctly.
Charging
Plugthefast charger intoyour power source.
Insert the battery cartridge
so that the plus
and minus terminals onthe battery cartridge
are on the same sides as their respective
markings on the fast charger. Insert the
cartridge fully into the port
so that it rests
on the charger port floor. Press the start
button(red).The charging light will come on
and charging
will begin. If thecharging light
does not come on, press the reset button
(yellow) first, then the start button (red). If
the charging light goes out within
10
seconds even after pressing the reset button
Charging light
Start button Reset button
and start button a couple of times, the battery cartridge is dead. (CAUTION: Wait for more
than
5 seconds after the charging light goes out to press the reset button again.) Replace
it with a new one. When the charging light goes out in a certain time, you may remove
the fully charged battery cartridge. Refer to the table below for the charging time.
7

When you charge a new battery cartridge or a battery cartridge which has not been used
for a long period,
it may not accept a full charge. This is a normal condition and does
not indicate a problem. You can recharge the battery cartridge fully after discharging
it
completely a couple of times.
If you try to charge a cartridge from a just-operated tool, sometimes the charging light
will not come on. If this occurs, let the cartridge cool off for a while. Then re-insert
it
and try to charge it once more.
Do not keep the button pressed in withtape, etc. or the circuit will notfunction properly.
Also, a malfunction of the charger may result possibly causing overheating, etc.
If you wish to charge two battery cartridges, allow 15 minutes between chargings on
the fast charger.
Installing or removing the bit
CAUTIO N :
Always be sure that the tool is switched off and the battery cartridge is removed before
installing or removing the bit.
Use only the driver bit or socket bit shown
at right.
Do not use any other driver bit or
socket bit.
To install the bit, pull the sleeve in the
direction of the arrow and insert the
bit into
the sleeve as far as
it will go. Then release
the sleeve to secure the
bit.
11 mm
4
9 mm
(3/8")
I 7 Bit
I
Sleeve
To remove the bit, pull the sleeve in the direction of the arrow and pull the bit out firmly.
NOTE:
Ifthe bitis not inserteddeep enough into thesleeve, the sleeve will not returntoitsoriginal
position and the bit will not be secured.
In this case, try re-inserting the bit according to
the instructions above.
8

Switch action
To start the tool, simply pull the trigger. Release the trigger to stop.
CAUTION
:
Before inserting the battery cartridge into the tool, always check to see that the switch
trigger actuates properly and returns to the
"OFF" position when released.
Reversing switch action
This tool has a reversing switch to change
the direction of rotation. Slide the reversing
switch up for clockwise rotation or slide it
down for counterclockwise rotation.
Reversing switch
Clockwise
rotation
1 Counterclockwise
Switch trigger
CAUTION:
Always check the direction of rotation before operation.
Use the reversing switch only after the tool comes to a complete stop. Changing the
direction of rotation before the tool stops may damage the tool.
Overload protector
The overload protector automatically cuts out to break the circuit whenever heavy work
is prolonged. Wait
20 - 30 seconds before resuming operation.
9

Adjusting the fastening torque
The fastening torque can be adjusted infi-
nitely from approx.
5 kg . cm (0.4 ft . Ibs)to
37 kg . cm (2.7 ft . Ibs).
To adjust
it, loosenthe twoscrews andturn
the adjusting ring. Then tighten the screws
to secure the adjusting ring. Refer to the
table below fok relation between
the
numbers on the adjusting ring and the
fastening torque to be obtained.
Numbers on adjusting ring
Red mark -Adjusting ring
Fastening torque to be obtained
Screw
Number
1 5 kg . cm (0.4 ft . Ibs)
I 2 I 10 kQ . cm (0.7ft . Ibs) I
3
4
5
18 kg . cm (1.3 ft . Ibs)
27 kg
. cm (2.0ft . lbsl
37 kg
. cm (2.7ft . Ibs)
(Example)
10kg
. cm (0.7 ft . Ibs)of fastening torque can be obtained when the number 2 is aligned
to the red mark.
NOTE:
Always tighten the two screws to secure the adjusting ring after adjusting the fastening
torque.
Screw size Fastening torque
Operation
Theproperfasteningtorquemaydiffer dependinguponthekindor size of screws, thetype
of materialsto befastened, the condition of thethreads, etc. Beforestartingyour job, always
perform a test operation to verify adequate fastening torque.
Holdthe tool firmly and placethe point of the driver bit inthe screw head. Apply forward
pressure
to the tool to the extent that the bit will not slip off the screw and turn the tool
on. As soon as the screw becomes tight, the clutch will cut in and the motor will stop
automatically. Releasethe trigger.
NOTE:
Hold the tool pointed straight at the screw, or the screw and/or bit may be damaged.
If the motor will not start even after you pull the trigger, release the trigger. Then pull
the trigger again after turning the bit slightly with your fingers.
Fastening performance
The following referencetable indicates the approximate fastening capacity from a single
Fastenings
I M5x 14 I 5 I Approx. 700 screws I
10

MAINTENANCE
CAUTION :
Always be sure that the tool is switched off and the battery cartridge is removed
before attempting to perform inspection or maintenance.
To maintain productSAFETY and RELIABILITY, repairs, maintenanceor adjustment
should be performed
by MakitaAuthorized or Factory Service Centers, always using
Makita replacement parts.
11

ACCESSORIES
CAUTION:
These accessories or attachments are recommended for use with your Makitatool specified inthis
manual. The use,of any other accessories or attachments might present a risk of injury to persons.
The accessories or attachments should be used only in the proper and intended manner.
I Size
9 Fast charger
Fast charger Charger 12
V for car
Model DC9700 Model DC9112 Model DC9015
Part No. 113103-2
Part No. 113110-5
Part No. 1131 06-6
Part No.
Battery cover Plastic carrying case
Battery cartridge 91 00
Part No. 192019-4 Part No. 414938-7 Part No. 182439.0
Fast charger
Model DC1201
Bit
9 High capacity battery 9101
Power display battery
(High cap1 9100A. 9101A
Slotted
Square drill bit 784606-0A
12

Sep.--29-'94 US
CORDLESS SCREWDRIVER
Model 67031)
Note: The switch and other part configurations
may differ from country to country.
13

MODEL 6703D Sep-29-'94 US
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
$2D DESCRIPTION
1
1
1
1
1
2
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
$zD DESCRIPTION
~
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
11
21
31
41
52
61
71
81
91
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
Ring Spring 11
Flat Washer 12
Compression Spring 13
Sleeve
Steel
Ball 3 5
Spindle
Key 4
Retaining Ring 5-34
Flat Washer 34
Head
Flat Washer 10
Ball Bearing 6000LLB
Flat Washer 10
Retaining Ring S-10
Screw M4x6
Change
Ring
Slide Plate
Compression Spring 18
Compression Spring 13
Lock Sleeve
DC Motor 9.6 V
Flat Washer 12
Internal Gear 67
Spur Gear 28
Ring 18
Spur
Gear 28
Spur
Gear 11
50 1
i511
Spur Gear 28
Spur Gear 28
Plate
IUI Plate
Lock Washer 10
Spring
Pin 3-6
Holder
Steel Ball 6
Retainer
Thrust
Needle Gauge 1224
Flat Washer 12
PI" 4
Spur Gear 28
Spur
Gear 28
Housing Set lWith Item 541
Name Plate
8" 9100
Battery Holder
set Plate
Switch
Lever
Switch
Switch
LWW
Compresslo" Spring 4
1 Compression Spring 2
I !i I ; I Pan Head Screw M4x22 IWlth Washer1
Housing Set (With Item 421
Note: The switch and other part specifications may differ from country to country.
14

Recycling the Battery
The only way to dispose of a Makita battery is
to recycle it. The law prohibits any other
method
of disposal. I Ni-Cd I
To recycle the battery:
1. Removethe battery from the tool.
2. a). Take the battery to your nearest Makita Factory Service Center
or
b). Take the battery to your nearest Makita Authorized Service Center or
Distributor that has been designated as a Makita battery recycling location.
Call your nearest Makita Service Center or Distributor to determine the location
that provides Makita battery recycling. See your local Yellow Pages under
”Tools-Electric’
MAKITALIMITEDONE YEAR WARRANTY
I
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to
be free of defects from workmanship and materials for the period
of ONE YEAR from the date of
original purchase. Should any trouble develop during this one-year period, return the COMPLETE
tool, freight prepaid,
to one of Makita’s Factory or Authorized Service Centers. If inspection shows
the trouble is caused by defective workmanship or material, Makita will repair (or at our option,
replace) without charge.
This Warranty does not apply where:
e repairs have been made or attempted by others:
repairs are required because of normal wear and tear:
e The tool has been abused, misused or improperly maintained;
e alterationshave been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CON-
SEQUENTIAL DAMAGES FROM THE SALE OR USE OFTHE PRODUCT. THIS DISCLAIMER
APPLIES BOTH DURING AND AFTER THE TERM OFTHISWARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES
OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,
AFTER THEONE-YEAR TERM OFTHISWARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from
state to state. Some states do not allow the exclusion or Limitation of incidental or consequential
damages,
so the above limitation or exclusion may not apply to you. Some states do not allow
limitation onhow long an implied warranty lasts,
so the above limitation may not apply to you.
-
Makita Corporation
3-11 -8, Sumiyoshi-cho,
Anjo, Aichi
446 Japan
803867 - 061
PRINTED IN JAPAN
1994 - 11 - N