Makita 6704D User manual

6704D/6704DW
6706D/6706DW
SPECIFICATIONS
Model 6704D 6706D
Capacities
Bolt, nut and machine screw ............................................... 4 mm–6mm 4mm–6mm
Square drive ........................................................................ 9.5 mm or 6.35 mm 9.5 mm or 6.35 mm
No load speed (min
-1
) ............................................................ 400 400
Fastening torque .................................................................... 2.0 N.m – 7.8 N.m 2.0 N.m – 7.8 N.m
Overall length ......................................................................... 396 mm 396 mm
Net weight .............................................................................. 1.4 kg 1.4 kg
Rated voltage ......................................................................... D.C. 9.6 V D.C. 9.6 V
•Due to our continuing program of research and development, the specifications herein are subject to change
without notice.
•Note: Specifications may differ from country to country.
Cordless Angle Socket
Driver
6704D/DW 6706D/DW General (cover) (’100. 3. 17)

1 2
3 4
5 6
1
2
1
34
5
67
9
8
A
B
q
0e
w
7 8
r
y
t
u
9.5 mm
or
6.35 mm
6704D/DW 6706D/DW (illust)1(’99. 4. 19)
2

Symbols
The following show the symbols used for machine. Be sure that you understand their meaning before use.
[Indoor use only
[Read instruction manual.
[DOUBLE INSULATION
[Do not short batteries.
Ni-Cd
[Always recycle batteries.
Cd
[Do not discard batteries into garbage
can or the like.
6704D/DW 6706D/DW (illust) (’99. 4. 16)
3

ENGLISH Explanation of general view
1Battery cartridge
2Set plate
3Charging light
4Battery charger
5Hole for detent pin
6Detent pin
7Square drive
8Bit with Form C 6.3 shank
9Round drive
0Switch trigger
qReversing switch
wClockwise rotation
eCounterclockwise rotation
rNumber
tAdjusting ring
yRed mark
uScrew
iScrew
oSet plate
SAFETY INSTRUCTIONS
WARNING! When using battery operated
machines basic safety precautions, including the
following, should be followed to reduce the risk of
fire, leaking batteries and personal injury: Read
these instructions before operating this product
and save these instructions.
For safe operation:
1. Keep work area clean
– Cluttered areas and benches invite injuries.
2. Consider the work environment
– Do not expose the machine to rain. Keep work
area well lit. Do not use machines in the pres-
ence of flammable liquids or gases.
3. Keep children away
– Do not let visitors touch the machine. Keep visitors
away from work area.
4. Store batteries or idle machines
– When not in use, machines and batteries should be
stored separately in a dry, high or locked up place,
out of reach of children.
– Ensure that battery terminals cannot be shorted by
other metal parts such as screws, nails, etc.
5. Do not force the machine
– It will do the job better and safer at the rate for which
it was intended.
6. Use the right machine
– Do not force small machines or attachments to do
the job of a heavy duty machines. Do not use
machines for purposes not intended.
7. Dress properly
– Do not wear loose clothing or jewellery, they can be
caught in moving parts. Non-skid footwear is rec-
ommended when working outdoors. Wear protect-
ing hair covering to contain long hair.
8. Use protective equipment
– Use safety glasses and if the cutting operation is
dusty, a face or dust mask.
9. Connect dust extraction equipment
– If devices are provided for the connection of dust
extraction and collection ensure these are con-
nected and properly used.
10. Do not abuse the supply cord (if fitted)
– Never carry the machine by the cord or yank it to
disconnect from the socket. Keep the cord away
from heat, oil and sharp edges.
11. Secure the work
– Use clamps or a vice to hold the work. It is safer
than using your hand and it frees both hands to
operate the machine.
12. Do not over-reach
– Keep proper footing and balance at all times.
13. Maintain machines with care
– Keep cutting machines sharp and clean for better
and safer performance. Follow instructions for lubri-
cation and changing accessories. Inspect machine
cords periodically and if damaged have repaired by
an authorized service facility.
14. Disconnect machines
– Where the design permits, disconnect the machine
from its battery pack when not in use, before
servicing and when changing accessories such as
blades, bits and cutters.
15. Remove adjusting keys and wrenches
– Form the habit of checking to see that keys and
adjusting wrenches are removed from the machine
before turning it on.
16. Avoid unintentional starting
– Do not carry the machine with a finger on the
switch.
17. Stay alert
– Watch what you are doing. Use common sense. Do
not operate the machine when you are tired.
18. Check damaged parts
– Before further use of the machine, a guard or other
part that is damaged should be carefully checked to
determine that it will operate properly and perform
its intended function. Check for alignment of moving
parts, free running of moving parts, breakage of
parts, mounting and any other condition that may
affect its operation. A guard or other part that is
damaged should be properly repaired or replaced
by an authorized service facility unless otherwise
indicated in this instruction manual. Have defective
switches replaced by an authorized service facility.
Do not use the machine if the switch does not turn
it on and off.
19. Warning
– The use of any accessory or attachment, other than
recommended in this instruction manual, may
present a risk of personal injury.
– Ensure that the battery pack is correct for the
machine.
– Ensure that the outside surface of battery pack or
machine is clean and dry before plugging into
charger.
– Ensure that batteries are charged using the correct
charger recommended by the manufacturer. Incor-
rect use may result in a risk of electric shock,
overheating or leakage of corrosive liquid from the
battery.
20. Have your machine repaired by a qualified
person
– This machine is constructed in accordance with the
relevant safety requirements. Repairs should only
be carried out by qualified persons using original
spare parts, otherwise this may result in consider-
able danger to the user.
6704D/DW 6706D/DW general (E) (’100. 3. 17)
4

21. Disposal of battery
– Ensure battery is disposed of safety as instructed
by the manufacturer.
IMPORTANT SAFETY INSTRUCTIONS
FOR CHARGER & BATTERY
CARTRIDGE
1. SAVE THESE INSTRUCTIONS — This manual
contains important safety and operating
instructions for battery charger.
2. Before using battery charger, read all instruc-
tions and cautionary markings on (1) battery
charger, (2) battery, and (3) product using
battery.
3. CAUTION — To reduce risk of injury, charge
only MAKITA type rechargeable batteries.
Other types of batteries may burst causing
personal injury and damage.
4. Do not expose charger to rain or snow.
5. Use of an attachment not recommended or
sold by the battery charger manufacturer may
result in a risk of fire, electric shock, or injury
to persons.
6. To reduce risk of damage to electric plug and
cord, pull by plug rather than cord when dis-
connecting charger.
7. Make sure cord is located so that it will not be
stepped on, tripped over, or otherwise sub-
jected to damage or stress.
8. Do not operate charger with damaged cord or
plug — replace them immediately.
9. Do not operate charger if it has received a
sharp blow, been dropped, or otherwise dam-
aged in any way; take it to a qualified service-
man.
10. Do not disassemble charger or battery car-
tridge; take it to a qualified serviceman when
service or repair is required. Incorrect reas-
sembly may result in a risk of electric shock or
fire.
11. To reduce risk of electric shock, unplug
charger from outlet before attempting any
maintenance or cleaning. Turning off controls
will not reduce this risk.
ADDITIONAL SAFETY RULES FOR
CHARGER & BATTERY CARTRIDGE
1. Do not charge battery cartridge when tempera-
ture is BELOW 10°C (50°F) or ABOVE 40°C
(104°F).
2. Do not attempt to use a step-up transformer,
an engine generator or DC power receptacle.
3. Do not allow anything to cover or clog the
charger vents.
4. Always cover the battery terminals with the
battery cover when the battery cartridge is not
used.
5. Do not short the battery cartridge:
(1) Do not touch the terminals with any con-
ductive material.
(2) Avoid storing battery cartridge in a con-
tainer with other metal objects such as
nails, coins, etc.
(3) Do not expose battery cartridge to water or
rain.
A battery short can cause a large current flow,
overheating, possible burns and even a break-
down.
6. Do not store the machine and battery cartridge
in locations where the temperature may reach
or exceed 50°C (122°F).
7. Do not incinerate the battery cartridge even if
it is severely damaged or is completely worn
out. The battery cartridge can explode in a fire.
8. Be careful not to drop, shake or strike battery.
9. Do not charge inside a box or container of any
kind. The battery must be placed in a well
ventilated area during charging.
ADDITIONAL SAFETY RULES
FOR MACHINE
1. Be aware that this machine is always in an
operating condition, because it does not have
to be plugged into an electrical outlet.
2. Always be sure you have a firm footing. Be
sure no one is below when using the machine
in high locations.
3. Hold the machine firmly.
4. When driving into walls, floors or wherever
‘‘live’’electrical wires may be encountered, DO
NOT TOUCH ANY METAL PARTS OF THE
MACHINE! Hold the machine only by the insu-
lated grasping surfaces to prevent electric
shock if you drive into a ‘‘live’’ wire.
5. Check the socket carefully for wear, cracks or
damage before installation.
SAVE THESE INSTRUCTIONS.
6704D/DW 6706D/DW general (E) (’99. 4. 16)
5

OPERATING INSTRUCTIONS
Installing or removing battery cartridge
(Fig. 1)
•Always switch off the machine before insertion or
removal of the battery cartridge.
•To remove the battery cartridge, pull out the set
plate on the machine and grasp both sides of the
cartridge while withdrawing it from the machine.
•To insert the battery cartridge, align the tongue on
the battery cartridge with the groove in the housing
and slip it into place. Snap the set plate back into
place. Be sure to close the set plate fully before
using the machine.
•Do not use force when inserting the battery car-
tridge. If the cartridge does not slide in easily, it is
not being inserted correctly.
Charging (Fig. 2)
1. Plug the battery charger into your power source.
2. Insert the battery cartridge so that the plus and
minus terminals on the battery cartridge are on the
same sides as their respective markings on the
battery charger. Insert the cartridge fully into the
port so that it rests on the charger port floor.
3. When the battery cartridge is inserted, the charg-
ing light color will flash in red color and charging
will begin.
4. When charging is completed, the charging light
goes out. The charging time is as follows:
Battery 9100 and 9100A: approx. 60 minutes.
5. If you leave the battery cartridge in the charger
after the charging cycle is complete, the charger
will switch into its ‘‘trickle charge (maintenance
charge)’’ mode.
6. After charging, remove the battery cartridge from
the charger and unplug the charger from the
power source.
Battery type Capacity
(mAh) Number of cells
9100 1,300 8
CAUTION:
•The battery charger is for charging Makita battery
cartridge. Never use it for other purposes or for
other manufacturer’s batteries.
•When you charge a new battery cartridge or a
battery cartridge which has not been used for a long
period of time, it may not accept a full charge. This
is a normal condition and does not indicate a
problem. You can recharge the battery cartridge
fully after discharging it completely and recharging a
couple of times.
•When you charge a battery cartridge from a just-
operated machine or a battery cartridge which has
been left in a location exposed to direct sunlight or
heat for a long time, let it cool off. Then re-insert it
and try to charge it once more.
•When you charge a new battery cartridge or a
battery cartridge which has not been used for a long
period, sometimes the charging light will go out
soon. If this occurs, remove the battery cartridge
and re-insert it. If the charging light goes out within
one minute even after repeating this procedure a
couple of times, the battery cartridge is dead.
Replace it with a new one.
Trickle charge (Maintenance charge)
If you leave the battery cartridge in the charger to
prevent spontaneous discharging after full charge,
the charger will switch into its ‘‘trickle charge (main-
tenance charge)’’ mode and keep the battery car-
tridge fresh and fully charged.
Tips for maintaining maximum battery life
1. Charge the battery cartridge before completely
discharged.
Always stop machine operation and charge the
battery cartridge when you notice less machine
power.
2. Never recharge a fully charged battery cartridge.
Overcharging shortens the battery service life.
3. Charge the battery cartridge with room tempera-
ture at 10°C – 40°C (50°F – 104°F).
Let a hot battery cartridge cool down before
charging it.
Installing or removing socket
Important:
Always be sure that the machine is switched off and
the battery cartridge is removed before installing or
removing the socket.
For machine with square drive (Fig.3&4)
Use 9.5 mm square drive socket with a hole for detent
pin which is available on the market. (Note: Use
6.35 mm square drive socket when using the machine
with 6.35 mm square drive.)
To install the socket, depress the detent pin on the
square drive with your finger and push the socket onto
the square drive until the detent pin is inserted into the
hole in the socket.
To remove the socket, depress the detent pin with a
small hand tool and pull off the socket.
For machine with round drive (Fig. 5)
Use a bit with Form C 6.3 shank which is available on
the market. The bit can be inserted directly into the
round drive and held in place.
To install the bit, push it firmly into the round drive.
To remove the bit, grasp it with a pair of pliers and pull
it out of the round drive. Sometimes, it helps to wiggle
the bit with the pliers as you pull.
Switch action (Fig. 6)
CAUTION:
Before inserting the battery cartridge into the
machine, always check to see that the switch trigger
actuates properly and returns to the ‘‘OFF’’ position
when released.
To start the machine, simply pull the trigger. Release
the trigger to stop.
6704D/DW 6706D/DW general (E) (’100. 3. 27)
6

Reversing switch action (Fig. 6)
CAUTION:
•Always check the direction of rotation before opera-
tion.
•Use the reversing switch only after the machine
comes to a complete stop. Changing the direction of
rotation before the machine stops may damage the
machine.
This machine has a reversing switch to change the
direction of rotation. Slide the reversing switch up for
clockwise rotation or slide it down for counterclock-
wise rotation.
Overload protector
For 6704D and 6704DW
The overload protector automatically cuts out to break
the circuit whenever heavy work is prolonged. Wait
20 – 30 seconds before resuming operation.
Adjusting the fastening torque (Fig. 7)
The fastening torque can be adjusted infinitely from
approx. 20 kg·cm to 80 kg·cm. To adjust it, loosen the
two screws and turn the adjusting ring. Then tighten
the screws to secure the adjusting ring. Refer to the
table below for relation between the numbers on the
adjusting ring and the fastening torque to be obtained.
Numbers on
adjusting ring Fastening torque to be obtained
1 20 kg·cm
2 35 kg·cm
3 48 kg·cm
4 60 kg·cm
5 80 kg·cm
(Example)
35 kg·cm of fastening torque can be obtained when
the number 2 is aligned to the red mark.
NOTE:
•Always tighten the two screws to secure the adjust-
ing ring after adjusting the fastening torque.
•The fastening torque may differ depending upon the
kind of screws, the type of materials to be fastened,
etc. Before starting your job, always perform a test
operation to verify the adequate fastening torque.
Installing set plate (Fig. 8)
Always install the set plate when using battery car-
tridges 9100, 9102 or 9102A. Install the set plate on
the machine with the screw provided as shown in
Fig. 8.
Operation
The proper fastening torque may differ depending
upon the kind or size of screws, the type of materials
to be fastened, the condition of the threads, etc.
Before starting your job, always perform a test opera-
tion to verify adequate fastening torque.
Hold the machine firmly with both hands whenever
possible and place the socket over the bolt or nut.
Then turn the machine on. As soon as the bolt or nut
becomes tight, the clutch will cut in and the motor will
stop automatically. Release the switch trigger.
When fastening machine screws, use the proper
screwdriver bit shown in Fig. 9. It is commonly avail-
able on the market.
For 6706D and 6706DW
When the battery capacity decreases to a certain
level, the motor will not start even if you press the
switch trigger. This mechanism prevents poor fasten-
ing caused by battery voltage-drop. Charge the bat-
tery cartridge to resume operation.
NOTE:
•Always use the correct size socket for bolts and
nuts. An incorrect size socket will result in inaccu-
rate and inconsistent fastening torque and/or dam-
age to the bolt or nut.
•Hold the machine with its square drive pointed
straight at the bolt or nut, or the bolt or nut will be
damaged.
•If the motor will not start even after you pull the
trigger, release the trigger. Then pull the trigger
again after turning the socket slightly with your
fingers.
MAINTENANCE
CAUTION:
Always be sure that the machine is switched off and
the battery cartridge is removed before carrying out
any work on the machine.
To maintain product safety and reliability, repairs,
maintenance or adjustment should be carried out by a
Makita Authorized Service Center.
6704D/DW 6706D/DW general (E) (’100. 3. 17)
7

Made in Japan
6704D/DW 6706D/DW general (E) ('100. 3. 17)
884198C9