Makita DTW450 User manual

1
ENGLISH (Original instructions)
INSTRUCTION MANUAL
Cordless Impact Wrench
DTW450
008145
IMPORTANT: Read Before Using.

2
ENGLISH (Original instructions)
SPECIFICATIONS
Model DTW450
Standard bolt M12 - M22
Capacities High tensile bolt M12 - M16
Square drive 12.7 mm
No load speed (min-1) 1,600
Impacts per minute 2,200
Max. fastening torque 440 N·m
Overall length 266 mm
Net weight 3.4 kg
Rated voltage D.C.18 V
• Due to our continuing program of research and development, the specifications herein are subject to change without notice.
• Specifications and battery cartridge may differ from country to country.
• Weight, with battery cartridge, according to EPTA-Procedure 01/2003
END004-3
Symbols
The following show the symbols used for the equipment.
Be sure that you understand their meaning before use.
󻜎Read instruction manual.
󻜎Only for EU countries
Do not dispose of electric equipment
together with household waste material!
In observance of European Directive
2002/96/EC on waste electric and
electronic equipment and its
implementation in accordance with
national law, electric equipment that
have reached the end of their life must
be collected separately and returned to
an environmentally compatible
recycling facility.
ENE036-1
Intended use
The tool is intended for fastening bolts and nuts.
ENG102-3
Noise
The typical A-weighted noise level determined according
to EN60745:
Sound pressure level (LpA) : 94 dB (A)
Sound power level (LWA) : 105 dB (A)
Uncertainty (K) : 3 dB (A)
Wear ear protection
ENG205-2
Vibration
The vibration total value (tri-axial vector sum)
determined according to EN60745:
Work mode : impact tightening of fasteners of the
maximum capacity of the tool
Vibration emission (ah) : 19 m/s2
Uncertainty (K) : 1.5 m/s2
ENG901-1
• The declared vibration emission value has been
measured in accordance with the standard test
method and may be used for comparing one tool
with another.
• The declared vibration emission value may also be
used in a preliminary assessment of exposure.
WARNING:
• The vibration emission during actual use of the
power tool can differ from the declared emission
value depending on the ways in which the tool is
used.
• Be sure to identify safety measures to protect the
operator that are based on an estimation of
exposure in the actual conditions of use (taking
account of all parts of the operating cycle such as
the times when the tool is switched off and when it
is running idle in addition to the trigger time).
ENH101-13
For European countries only
EC Declaration of Conformity
We Makita Corporation as the responsible
manufacturer declare that the following Makita
machine(s):
Designation of Machine:
Cordless Impact Wrench
Model No./ Type: DTW450
are of series production and
Conforms to the following European Directives:
98/37/EC until 28th December 2009 and then with
2006/42/EC from 29th December 2009
And are manufactured in accordance with the following
standards or standardised documents:
EN60745

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The technical documentation is kept by our authorised
representative in Europe who is:
Makita International Europe Ltd,
Michigan, Drive, Tongwell,
Milton Keynes, MK15 8JD, England
30.1.2009
000230
Tomoyasu Kato
Director
Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi, JAPAN
GEA006-2
General Power Tool Safety
Warnings
WARNING Read all safety warnings and all
instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or
serious injury.
Save all warnings and
instructions for future reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2. Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
Electrical safety
4. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
5. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is earthed or grounded.
6. Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
7. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords
increase the risk of electric shock.
8. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
9. If operating a power tool in a damp location is
unavoidable, use a ground fault circuit
interrupter (GFCI) protected supply. Use of an
GFCI reduces the risk of electric shock.
Personal safety
10. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the influence of drugs, alcohol or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
11. Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
12. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools
with your finger on the switch or energising power
tools that have the switch on invites accidents.
13. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
14. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
15. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving
parts.
16. If devices are provided for the connection of
dust extraction and collection facilities,
ensure these are connected and properly used.
Use of dust collection can reduce dust-related
hazards.
Power tool use and care
17. Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.

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18. Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and
must be repaired.
19. Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
20. Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
21. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
22. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
23. Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the power
tool for operations different from those intended
could result in a hazardous situation.
Battery tool use and care
24. Recharge only with the charger specified by
the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fire
when used with another battery pack.
25. Use power tools only with specifically
designated battery packs. Use of any other
battery packs may create a risk of injury and fire.
26. When battery pack is not in use, keep it away
from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal
objects, that can make a connection from one
terminal to another. Shorting the battery
terminals together may cause burns or a fire.
27. Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If
contact accidentally occurs, flush with water. If
liquid contacts eyes, additionally seek medical
help. Liquid ejected from the battery may cause
irritation or burns.
Service
28. Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
29. Follow instruction for lubricating and
changing accessories.
30. Keep handles dry, clean and free from oil and
grease.
GEB049-2
CORDLESS IMPACT WRENCH
SAFETY WARNINGS
1. Hold power tool by insulated gripping
surfaces, when performing an operation where
the fastener may contact hidden wiring.
Fasteners contacting a "live" wire may make
exposed metal parts of the power tool "live" and
could give the operator an electric shock.
2. Wear ear protectors.
3. Check the socket carefully for wear, cracks or
damage before installation.
4. Hold the tool firmly.
5. Always be sure you have a firm footing.
Be sure no one is below when using the tool in
high locations.
6. The proper fastening torque may differ
depending upon the kind or size of the bolt.
Check the torque with a torque wrench.
SAVE THESE INSTRUCTIONS.
WARNING:
DO NOT let comfort or familiarity with product
(gained from repeated use) replace strict adherence
to safety rules for the subject product. MISUSE or
failure to follow the safety rules stated in this
instruction manual may cause serious personal
injury.
ENC007-4
IMPORTANT SAFETY
INSTRUCTIONS
FOR BATTERY CARTRIDGE
1. Before using battery cartridge, read all
instructions and cautionary markings on (1)
battery charger, (2) battery, and (3) product
using battery.
2. Do not disassemble battery cartridge.
3. If operating time has become excessively
shorter, stop operating immediately. It may
result in a risk of overheating, possible burns
and even an explosion.
4. If electrolyte gets into your eyes, rinse them
out with clear water and seek medical
attention right away. It may result in loss of
your eyesight.

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5. Do not short the battery cartridge:
(1) Do not touch the terminals with any
conductive material.
(2) Avoid storing battery cartridge in a
container with other metal objects such as
nails, coins, etc.
(3) Do not expose battery cartridge to water
or rain.
A battery short can cause a large current
flow, overheating, possible burns and
even a breakdown.
6. Do not store the tool and battery cartridge in
locations where the temperature may reach or
exceed 50 󻝈C (122 󻝈F).
7. Do not incinerate the battery cartridge even if
it is severely damaged or is completely worn
out. The battery cartridge can explode in a fire.
8. Be careful not to drop or strike battery.
9. Do not use dropped or struck battery.
SAVE THESE INSTRUCTIONS.
Tips for maintaining maximum battery life
1. Charge the battery cartridge before completely
discharged.
Always stop tool operation and charge the
battery cartridge when you notice less tool
power.
2. Never recharge a fully charged battery
cartridge.
Overcharging shortens the battery service life.
3. Charge the battery cartridge with room
temperature at 10 󻝈C - 40 󻝈C (50 󻝈F - 104 󻝈F).
Let a hot battery cartridge cool down before
charging it.
FUNCTIONAL DESCRIPTION
CAUTION:
• Always be sure that the tool is switched off and the
battery cartridge is removed before adjusting or
checking function on the tool.
Installing or removing battery cartridge
1
2
3
008146
• Always switch off the tool before installation or
removal of the battery cartridge.
• To remove the battery cartridge, withdraw it from
the tool while sliding the button on the front of the
cartridge.
• To insert the battery cartridge, align the tongue on
the battery cartridge with the groove in the housing
and slip it into place. Always insert it all the way
until it locks in place with a little click. If you can
see the red part on the upper side of the button, it
is not locked completely. Insert it fully until the red
part cannot be seen. If not, it may accidentally fall
out of the tool, causing injury to you or someone
around you.
• Do not use force when inserting the battery
cartridge. If the cartridge does not slide in easily, it
is not being inserted correctly.
Switch action
1
A
B
008147
CAUTION:
• Before inserting the battery cartridge into the tool,
always check to see that the switch trigger
actuates properly and returns to the "OFF" position
when released.
• Change the direction of rotation only when the tool
comes to a complete stop. Changing it before the
1. Switch trigger
1. Red part
2. Button
3. Battery cartridge

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tool stops may damage the tool.
The switch is reversible, providing either clockwise or
counterclockwise rotation. To start the tool, simply pull
the lower part (A) of the switch trigger for clockwise or
the upper part (B) for counterclockwise. Release the
switch trigger to stop.
Lighting up the front lamp
1
2
008407
CAUTION:
• Do not look in the light or see the source of light
directly.
Push the upper position of the lamp switch for turning on
the light and the lower position for off.
NOTE:
• Use a dry cloth to wipe the dirt off the lens of lamp.
Be careful not to scratch the lens of lamp, or it may
lower the illumination.
• The light is provided with anti excessive discharge
circuit. When the lamp does not light up even after
the light switch is turned on, there is likely to be
battery power drop. Try to charge the battery
cartridge.
• Keep the lamp switch in "off" position while not in
need of the light.
ASSEMBLY
CAUTION:
• Always be sure that the tool is switched off and the
battery cartridge is removed before carrying out
any work on the tool.
Selecting correct socket
Always use the correct size socket for bolts and nuts. An
incorrect size socket will result in inaccurate and
inconsistent fastening torque and/or damage to the bolt
or nut.
Installing or removing socket
1
2
008148
1. For socket without O-ring and pin
To install the socket, push it onto the anvil of the
tool until it locks into place.
To remove the socket, simply pull it off.
2. For socket with O-ring and pin
1
2
3
008149
Move the O-ring out of the groove in the socket
and remove the pin from the socket. Fit the socket
onto the anvil of the tool so that the hole in the
socket is aligned with the hole in the anvil. Insert
the pin through the hole in the socket and anvil.
Then return the O-ring to the original position in the
socket groove to retain the pin. To remove the
socket, follow the installation procedures in
reverse.
Align the hole in the side of the socket with the detent pin
on the anvil and push it onto the anvil of the tool until it
locks into place. Tap it lightly if required.
To remove the socket, simply pull it off.
Hook
CAUTION:
After installing the hook, make sure that it is screwed
firmly.
1
2
3
008150
1. Groove
2. Screw
3. Hook
1. Socket
2. O-ring
3. Pin
1. Socket
2. Anvil
1. Lamp
2. Lamp switch

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The hook is convenient for temporarily hanging the tool.
This can be installed on either side of the tool.
To install the hook, insert it into a groove in the tool
housing on either side and then secure it with a screw.
To remove, loosen the screw and then take it out.
OPERATION
CAUTION:
• Always insert the battery cartridge all the way until
it locks in place. If you can see the red part on the
upper side of the button, it is not locked completely.
Insert it fully until the red part cannot be seen. If not,
it may accidentally fall out of the tool, causing injury
to you or someone around you.
Hold the tool firmly and place the socket over the bolt or
nut. Turn the tool on and fasten for the proper fastening
time.
008151
The proper fastening torque may differ depending upon
the kind or size of the bolt, the material of the workpiece
to be fastened, etc. The relation between fastening
torque and fastening time is shown in the figures.
100
200
300
01 23
(3060)
(2040)
(1020)
M20
(M20)
M16 (M16)
M12 (M12)
N m
Fastening time(S)
Standrad bolt
(kgf cm)
Proper fastening torque
Fastening torque
008486
100
200
300
0123
(3060)
(2040)
(1020)
M16
(M16)
M12
(M12)
N m
Fastening time(S)
High tensile bolt
(kgf cm)
Proper fastening torque
Fastening torque
M14
(M14)
008487
NOTE:
• Hold the tool pointed straight at the bolt or nut.
• Excessive fastening torque may damage the
bolt/nut or socket. Before starting your job, always
perform a test operation to determine the proper

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fastening time for your bolt or nut.
• If the tool is operated continuously until the battery
cartridge has discharged, allow the tool to rest for
15 minutes before proceeding with a fresh battery
cartridge.
The fastening torque is affected by a wide variety of
factors including the following. After fastening, always
check the torque with a torque wrench.
1. When the battery cartridge is discharged almost
completely, voltage will drop and the fastening
torque will be reduced.
2. Socket
• Failure to use the correct size socket will
cause a reduction in the fastening torque.
• A worn socket (wear on the hex end or square
end) will cause a reduction in the fastening
torque.
3. Bolt
• Even though the torque coefficient and the class
of bolt are the same, the proper fastening torque
will differ according to the diameter of bolt.
• Even though the diameters of bolts are the
same, the proper fastening torque will differ
according to the torque coefficient, the class of
bolt and the bolt length.
4. The use of the universal joint or the extension bar
somewhat reduces the fastening force of the
impact wrench. Compensate by fastening for a
longer period of time.
5. The manner of holding the tool or the material of
driving position to be fastened will affect the torque.
6. Operating the tool at low speed will cause a
reduction in the fastening torque.
MAINTENANCE
CAUTION:
• Always be sure that the tool is switched off and the
battery cartridge is removed before attempting to
perform inspection or maintenance.
• Never use gasoline, benzine, thinner, alcohol or the
like. Discoloration, deformation or cracks may result.
Replacing carbon brushes
1
001145
Remove and check the carbon brushes regularly.
Replace when they wear down to the limit mark. Keep
the carbon brushes clean and free to slip in the holders.
Both carbon brushes should be replaced at the same
time. Use only identical carbon brushes.
Use a screwdriver to remove the brush holder caps.
Take out the worn carbon brushes, insert the new ones
and secure the brush holder caps.
1
2
008152
To maintain product SAFETY and RELIABILITY, repairs,
any other maintenance or adjustment should be
performed by Makita Authorized Service Centers,
always using Makita replacement parts.
OPTIONAL ACCESSORIES
CAUTION:
• These accessories or attachments are
recommended for use with your Makita tool
specified in this manual. The use of any other
accessories or attachments might present a risk of
injury to persons. Only use accessory or
attachment for its stated purpose.
If you need any assistance for more details regarding
these accessories, ask your local Makita Service Center.
• Sockets
• Extension bar
• Universal joint
• Bit adapter
• Makita genuine battery and charger
NOTE:
• Some items in the list may be included in the tool
package as standard accessories. They may differ
from country to country.
1. Brush holder
cap
2. Screwdriver
1. Limit mark

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Makita Corporation
Anjo, Aichi, Japan
www.makita.com
885280-223