Makita 9820-2 User manual

Sharpener
Wheel size
200 mm x 25 mm x 75 mm
(7-7/8" x 1" x 3")
200 mm (7-718") MODEL 9820-2
Noload speed Overall length Netweight
560 R/min. 390 mm (1 5-3/8") 11 kg (24.3 Ibs)
INSTRUCTION MANUAL
SPECIFICATIONS

BEFORE CONNECTING YOUR TOOL
TO
A POWER SOURCE
Be sure
you have read all
GENERAL POWER TOOL SAFETY RULES
GENERAL SAFETY PRECAUTIONS
(For All Tools)
1. KNOW YOUR POWER TOOL. Readthe owner's manualcarefully. Learnthe
tools applications and limitations, as well as the specific potential hazards
peculiar to
it.
2. KEEP GUARDS IN PLACE and in working order.
3. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keysandadjusting wrenches are removedfrom toolbefore turning
it on.
4. KEEP WORK AREA CLEAN. Clutteredareas and benches invit? accidents.
5. DON'T USEINDANGEROUSENVIRONMENT. Don't usepowertools in damp
or wet locations, or expose them to rain. Keep work area well lighted.
6. KEEP CHILDRENAWAY. Allvisitorsshouldbe keptsafe distance from work
area.
7. MAKE WORKSHOP KID PROOF with padlocks, master switches, or by
removing starter keys.
8. DON'T FORCETOOL. It willdothejob betterandsafer atthe ratefor which
it was designed.
9. USE RIGHT TOOL. Don't force tool or attachment to do a job for which it
was not designed.
IO. WEAR PROPER APPAREL. Wear no loose clothing, gloves, neckties, rings.
bracelets, or other jewelry which may get caught
in moving parts. Nonslip
footwear isrecommended. Wear protective haircovering tocontainlonghair.
1 1. ALWAYS USESAFETY GLASSES. Also useface or dustmask if cuttingoper-
ation is dusty. Everydayeyeglasses only have impact resistant lenses, they
are NOT safety glasses.
12. SECURE WORK. Useclampsor a vise toholdwork when practical. It's safer
than using your hand and
it frees bothhands to operate tool.
13. DON'T OVERREACH. Keep proper footing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and
safest performance.Follow instructionsfor lubricatingandchangingacces-
sories.
15. DISCONNECTTOOLS before servicing; when changingaccessories suchas
blades, bits, cutters, and the like.
16. REDUCE THE RISK OF UNINTENTIONALSTARTING. Make sure switchis
in off position before plugging in.
.
L

17. USE RECOMMENDED ACCESSORIES. Consult the owner's manual for
recommendedaccessories. The useof improper accessories may cause risk
of injury to persons.
18. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or
if the cutting tool is accidentally contacted.
19. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other
part that is damaged should be carefully checked to determine that
it will
operate properly and perform its intended function
- check for alignment
of movingparts, bindingof movingparts, breakage of parts, mounting, and
any other conditions that mayaffect itsoperation. A guard or other part that
is damaged should be properly repaired or replaced.
20. DIRECTIONOF FEED. Feedwork intoa blade or cutter against the direction
of rotation of the blade or cutter only.
21. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don't
leave tool
until it comes to a complete stop.
22. PROPER GROUNDING. This toolshould be groundedwhile inuse toprotect
the operator from electric shock.
23. EXTENSIONCORDS: Use only three-wire extension cords which have three-
prong grounding-type plugs and three-pole receptacles which accept the
tool's plug. Replace or repair damaged or worn cord immediately.
VOLTAGE WARNING: Before connectingthe tooltoa power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified on the
nameplateof the tool. A power source withvoltage greater than that specified
for the tool can result in SERIOUS INJURY to the user
- as well as damage to
the tool. If in doubt, DO NOT PLUG IN THE TOOL. Using a power source with
voltage less than the nameplate rating is harmful to the motor.
3

GROUNDING INSTRUCTIONS
ALL GROUNDED, CORD-CONNECTEDTOOLS:
In the event of a malfunctionor
breakdown, grounding provides a pathof least resistance for electric currentto
reducethe risk of electric shock. This toolisequippedwithanelectric cord hav-
ing anequipment-groundingconductor and a grounding plug. The plugmust be
pluggedintoa matchingoutlet that isproperly installed andgroundedinaccord-
ance
with all local codes and ordinances.
Donotmodifythe
plug provided - if it willnot fit theoutlet, havetheproper out-
let installed
by a qualified electrician.
Improperconnectionof the equipment-groundingconductor can result
in a risk
of electric shock. The conductor with insulationhaving anouter surface that is
green with or without yellow stripes is the equipment-grounding conductor.
If
repair or replacement of the electric cord or plug is necessary, do not connect
the equipment-grounding conductor to a live terminal.
Check
with a qualified electrician or serviceman if the groundinginstructionsare
not completely understood, or
if in doubt as to whether the tool is properly
grounded.
This tool is intended for use on a circuit that has an outlet that looks like the
one illustrated
in Figure A. Thetoolhas a groundingplugthat looks like the plug
illustrated
in Figure A. A temporary adapter, which looks like the adapter illus-
tratedinFigure B andC, may be usedtoconnectthisplugtoa 2-pole receptacle
as showninFigureB
if a properly grounded outletis notavailable.The temporary
adapter shouldbe usedonly
until a properly groundedoutlet canbeinstalled by
a qualified electrician. The green-colored rigid ear, lug, etc. extending fromthe
adapter mustbe connectedtoa permanentground suchas a properly grounded
outlet box.
.
.
FIG. A
Q I
GroundingPin
GROUNDING METHODS
FIG. B
- Cover of Grounded -
Outlet Box
FIG. B
- Cover of Grounded -
Outlet Box
FIG. C
Adapter
Grounding
Means
4

ADDITIONAL SAFETY RULES
1. Useonly wheels havingamaximumoperating speed at leastas highas "No
2. Check the wheel carefully for cracks or damage before operation. Replace
3. Secure the wheel carefully.
4. Be careful not to damage the spindle or the bolt, or the wheel itself might
5. Keepa space of 5 mm(3/16") betweenthe sharpening platform guide (rail)
6. Keep hands away from rotating parts.
7. Make sure the workpiece is not contacting the wheel before the switch is
turned on.
8. Before using the tool onan actual workpiece, let it runfor several minutes.
Watch for flutter that might be caused by incorrect installationor a poorly
balanced wheel.
Load RPM" marked on the tool's nameplate.
cracked or damaged wheel immediately.
break.
and the grinding wheel.
9. Use the upper surface of the wheel only. Don't use the side surface.
10. If the wheelstops duringoperation, makes an oddnoise or beginstovibrate,
11. Always switch off and wait for the wheel tocome to a complete stop be-
12. Donottouchthe workpiece immediately after operation, it maybeextremely
13. Dry the wheel by idling the tool after operation to prevent the wheel from
14. Store wheels in a dry location only.
switch off the tool immediately.
fore adjustment or inspection.
hot and could burn your skin.
freezing
in cold weather. Freezing can crack the wheel.
SAVE THESE INSTRUCTIONS.
WARNING
For Your Own Safety Read Instruction
Manual Before Operating Grinder
1. Wear eye protection.
2. Use grinding wheel suitable for speed of grinder.
3. Replace cracked wheel immediately.
4. Always use guards and eye shields.
5. Do not overtighten wheel nut.
6. Use only flanges furnished with the grinder.
5

HOW TO USE
Replacinggrindingwheel
Use the wrench provided to release the
grinding wheel by turning the installation
screw counterclockwise.
To install the grinding wheel, follow the
removalprocedure in reverse.
Adjustingwheel guard
The top of the wheel guard should be
1 mm
(approx.
1/3") below the surface of the
grinding wheel. Adjust height by turning
the guard clockwiseto lower
it, or counter-
clockwiseto raise
it.
Wiping off the antirust
Wipe off the antirust on the sharpening platform guide (rail) and the sharpeningholder.
Coat the sharpeningplatform guide and the sharpeningholder with machine oil or spindle
oil.
Removingor installingsharpening platform
guide
To remove the sharpening platform guide,
loosen the screw and slip the
set plate
aside.
6

Loosen the pole fastening screws and lift
off the sharpeningplatformguide.
To install the sharpening platform guide,
follow the removalprocedure inreverse.
Adjustingsharpeningplatform guide
In using the sharpening platform guide to
sharpen blade/knife, adjust the angle ad-
justment screw to the desired blade/knife
sharpening angle. The bevel becomes acute
as the angle adjustment screw is turned
clockwise.
Sharpening platform
guide (Rail)
The platform poles are fixed in place by
tightening the pole fastening screws on
Pole
either side.
7

The nut for raising or loweringthe poleon
either side raises the pole
0.5 mm (1/32")
for each graduation, when turned clock-
wise, and
it lowers the pole, conversely,
0.5 mm (1/32") when turned counterclock-
wise.
Tilt the sharpening platform guide slightly
with right side downward
so that the blade
contacts the right side surface of thegrind-
ingwheel.
Adjusting sharpening holder
The sharpening holder horizontal(forward)
adjust screws should be unscrewedto allow
the heel of the blade tobe inserted
so as to
contact the blade fastening screws. Then
lightly tighten the blade fastening screws
and
set the holderon the platform.
I
Blade
-
I Forwardadiurt screw \ I
\
I I
8

Screw in clockwise the forward adjust
screw on the right until the right upper
edge of the blade comes into contact with
the grinding wheel. Then fully tighten the
fastening screw on the far right.
Slide the holder to the right across
sharpening platform guide. Screw in
left-hand forward adjust screw until
left upper edge of the blade contacts
grinding wheel. Now use
all four fasten-
ing screws to secure the blade on the
horizontal.
the
the
the
the
Installingcoolant reservoir (Tank)
Insert the reservoir legs into the grooves
providedfor them on the sharpener frame.
9

Adjusting coolant flow
Putwater inthe coolant reservoir.
Turn the knob
so that the marking is posi-
tioned vertically to make the coolantflow.
Turn the marking to the horizontal posi-
tion tostopthe coolantflow.
NOTE
:
Adjust the coolant flow adequately. If the
debris from the grinding wheel and the
blade
is washed away by the coolant, the
coolantflow
is excessive.
Draining used coolant
The used coolant drains out through the
drain hose (vinyl tube) provided. Have a
pan or drain system ready to catch it.
r
10

Switch action
To start the tool, press the ON side of the
switch located on the front of the tool.
To
turn the tool off, press the OFF side of the
switch.
Sharpening blade/knife 1 1
After you have established the correct
coolant flow, you can begin sharpening.
Sharpen with the cutting edge away from
you, holding the sharpening holder with
both hands. Slide the sharpening holder
back and forth on the sharpeningplatform
guide
at a speed of about ten times per
minute, applying uniform pressure (about
5 kg; about 11 Ibs)on it.
CAUTION :
Always use sharpening platform guide or
guide assembly (optional accessory) when
sharpeningbladdknife.
Remove some stock from the tip to the
heel in relation
to the original grinding
angle
so as to create a better cuttingedge.
Take down this area
slightly
in relation to
Aorigilal angle
Original (proper)
grinding angle Tip (correct
sharpening
11

Sharpening power planer blades
Sharpenyour planer bladesto a 40" angle.
Power planer blade
CAUTION :
*Clean and dry the tool after operation.
0 Be sure that the tool is switched off, unpluggedand drainedbeforeattemptingto move
the tool.
12

MAINTENANCE
CAUTION :
Always be sure that the tool is switchedoff and unpluggedbefore attempting to perform
inspectionand maintenance.
To maintain product SAFETY and RELIABILITY, repairs, any other maintenance and
adjustment should be performed
by Makita Authorized or Factory Service Centers,
always usingmakita replacementparts.
ACCESSOR I ES
CAUTION :
These accessories or attachments are recommended for use with your Makita tool specified in this
manual. The use of any other accessories or attachments might present
a risk of injury to persons.
The accessories or attachments should be used only in the proper and intended manner.
0 Grinding wheels
Size (mm) I Grit I Part No.
200x25~75
(7-7/8"
x 1 " x 3") 741074-9
Wrench
Part No. 341391-3
Guide assembly
(Sharpeningplatform guide)
For sharpeningscissors or knife.
Part
No. 132386-5
13

Aug.-02-84 US
200 mm (7-7/8")
SHARPENER
Model 9820-2
Note: The switch and other part configurations
may differ from country to country.
14

MODEL 9820.2
SD DESCRIPTION
Sep-19-'84 US
,":, DESCRIPTION
MACHINE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
22
23
24
25
26
27
28
29
1
1
1
2
2
2
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
-
Knob 65
Vinyl Tube
Wheel Cover
Pan Head Screw M5x20 (With Washer)
set Plate
Screw M6x31
Name Plate
Countersunk Head
Screw M3x6
Switch
capacotor
Capacttor
Clamp
Pan Head Screw M5x20 IWith WasHerl
Thumb Pipe
20
Tank
Spindle
0 Ring 40
Frame
Pan
Head Screw M4x12 IWith Washell
Strain Relief
Cord Guard
Rubber Pin 4
Ball Bearlng 6202LLB
Helical Gear 38
Ball Bearing 6201LLB
Rubber Pin 4
Gear Cover
Pan Head Screw M5x28 IWilh Washer)
Retaining
Ring S-12
MACHINE
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
100
10 1
102
103
-
1
1
1
2
2
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
5
1
4
1
-
neilcai G~~~ 12
MOW,
CORD ASSEMBLY
IASSembled Cord Plug
& Item 20)
Flat Washer 10
HEX Boll M10x30 lW8th Washer)
Under Cover
Pan Head Screw M4x6 IWlth Washer)
Wing Nut M16
Pin
6
Sub Pole
Screw M6x41
Wmg Nut M16
Flat Washer
6
Compression Spring 7
Main Pole
Rail
Torsion Spring 8
+ Pan Head Screw M6
Band
Flat Washer 6
Pan Head Screw M4x8 IWith Washerl
Screw M6x71
Blade Holder 400
Screw M6x18
Blade Set Plate 400
IhSUl.lfOn Paper
Note The Switch and Other pari speclflcatlons may dlffer from country to country.
15

MAKITA LIMITEDONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to
be free of defects from workmanship and materials for the period of ONE YEAR from the date of
original purchase. Should any trouble develop during this one-yearperiod, retum the COMPLETE
tool, freight prepaid, to one of Makita’s Factory or Authorized ServiceCenters. If inspection shows
the trouble is caused by defective workmanship or material, Makita will repair (or at our option,
replace) without charge.
This Warranty does not apply where:
repairs have been made or attempted by others:
repairs are required because of normal wear and tear:
0 The tool has been abused, misused or improperly maintained;
alterationshave been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CON-
SEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER
APPLIESBOTH DURINGAND AFTER THE TERM OF THISWARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,”
AFTER THE ONE-YEAR TERM
OF THISWARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from
state to state. Some states do not allow the exclusion or Limitation of incidental or consequential
damages,
so the above limitation or exclusion may not apply to you. Some states do not allow
limitation on how long an implied warranty lasts,
so the above limitation may not apply toyou.
Makita Corporation
3-11 -8, Sumiyoshi-cho,
Anjo, Aichi
446 Japan
003277 - 062 C
PRINTED IN JAPAN
1991 - 8 - N