Makita M3602 User manual

M3602
EN Router INSTRUCTION MANUAL 8
SV Handöverfräs BRUKSANVISNING 15
NO Håndoverfres BRUKSANVISNING 22
FI Yläjyrsin KÄYTTÖOHJE 29
DA Overfræser BRUGSANVISNING 36
LV Frēzmašīna LIETOŠANAS INSTRUKCIJA 43
LT Freza NAUDOJIMO INSTRUKCIJA 50
ET Proilfrees KASUTUSJUHEND 57
RU Фрезер РУКОВОДСТВО ПО
ЭКСПЛУАТАЦИИ 64

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8ENGLISH
ENGLISH (Original instructions)
SPECIFICATIONS
Model: M3602
Collet chuck capacity 12 mm or 1/2″
Plunge capacity 0 - 60 mm
No load speed 22,000 min-1
Overall height 300 mm
Net weight 5.7 kg
Safety class /II
• Due to our continuing program of research and development, the specications herein are subject to change without notice.
• Specications may di󰀨er from country to country.
• Weight according to EPTA-Procedure 01/2014
Intended use
The tool is intended for ush trimming and proling of
wood, plastic and similar materials.
Power supply
The tool should be connected only to a power supply of
the same voltage as indicated on the nameplate, and
can only be operated on single-phase AC supply. They
are double-insulated and can, therefore, also be used
from sockets without earth wire.
Noise
The typical A-weighted noise level determined accord-
ing to EN62841-2-17:
Sound pressure level (LpA) : 84 dB(A)
Sound power level (LWA) : 95 dB (A)
Uncertainty (K) : 3 dB(A)
NOTE: The declared noise emission value(s) has
been measured in accordance with a standard test
method and may be used for comparing one tool with
another.
NOTE: The declared noise emission value(s)
may also be used in a preliminary assessment of
exposure.
WARNING: Wear ear protection.
WARNING: The noise emission during actual
use of the power tool can di󰀨er from the declared
value(s) depending on the ways in which the
tool is used especially what kind of workpiece is
processed.
WARNING: Be sure to identify safety mea-
sures to protect the operator that are based on an
estimation of exposure in the actual conditions of
use (taking account of all parts of the operating
cycle such as the times when the tool is switched
o󰀨 and when it is running idle in addition to the
trigger time).
Vibration
The vibration total value (tri-axial vector sum) deter-
mined according to EN62841-2-17:
Work mode: cutting grooves in MDF
Vibration emission (ah) : 3.1 m/s2
Uncertainty (K) : 1.5 m/s2
NOTE: The declared vibration total value(s) has been
measured in accordance with a standard test method
and may be used for comparing one tool with another.
NOTE: The declared vibration total value(s) may also
be used in a preliminary assessment of exposure.
WARNING: The vibration emission during actual
use of the power tool can di󰀨er from the declared val-
ue(s) depending on the ways in which the tool is used
especially what kind of workpiece is processed.
WARNING: Be sure to identify safety measures
to protect the operator that are based on an estima-
tion of exposure in the actual conditions of use (tak-
ing account of all parts of the operating cycle such
as the times when the tool is switched o󰀨 and when
it is running idle in addition to the trigger time).
EC Declaration of Conformity
For European countries only
The EC declaration of conformity is included as Annex A
to this instruction manual.
General power tool safety warnings
WARNING: Read all safety warnings, instruc-
tions, illustrations and specications provided with this
power tool. Failure to follow all instructions listed below
may result in electric shock, re and/or serious injury.
Save all warnings and instruc-
tions for future reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.

9ENGLISH
Router safety warnings
1. Hold the power tool by insulated gripping
surfaces only, because the cutter may contact
its own cord. Cutting a "live" wire may make
exposed metal parts of the power tool "live" and
could give the operator an electric shock.
2.
Use clamps or another practical way to secure
and support the workpiece to a stable platform.
Holding the work by your hand or against the body
leaves it unstable and may lead to loss of control.
3. The cutter bit shank must match the designed
collet chuck.
4. Only use a bit that is rated at least equal to the
maximum speed marked on the tool.
5. Wear hearing protection during extended
period of operation.
6. Handle the router bits very carefully.
7. Check the router bit carefully for cracks or
damage before operation. Replace cracked or
damaged bit immediately.
8. Avoid cutting nails. Inspect for and remove all
nails from the workpiece before operation.
9. Hold the tool rmly with both hands.
10. Keep hands away from rotating parts.
11. Make sure the router bit is not contacting the
workpiece before the switch is turned on.
12. Before using the tool on an actual workpiece,
let it run for a while. Watch for vibration or
wobbling that could indicate improperly
installed bit.
13. Be careful of the router bit rotating direction
and the feed direction.
14. Do not leave the tool running. Operate the tool
only when hand-held.
15. Always switch o󰀨 and wait for the router bit to
come to a complete stop before removing the
tool from workpiece.
16. Do not touch the router bit immediately after
operation; it may be extremely hot and could
burn your skin.
17. Do not smear the tool base carelessly with
thinner, gasoline, oil or the like. They may
cause cracks in the tool base.
18.
Some material contains chemicals which may be
toxic. Take caution to prevent dust inhalation and
skin contact. Follow material supplier safety data.
19. Always use the correct dust mask/respirator for
the material and application you are working with.
20. Place the tool on stable area. Otherwise falling
accident may occur and cause an injury.
21. Keep cord away from your foot or any objects.
Otherwise an entangled cord may cause a falling
accident and result in personal injury.
SAVE THESE INSTRUCTIONS.
WARNING: DO NOT let comfort or familiarity
with product (gained from repeated use) replace
strict adherence to safety rules for the subject
product. MISUSE or failure to follow the safety
rules stated in this instruction manual may cause
serious personal injury.
FUNCTIONAL DESCRIPTION
CAUTION: Always be sure that the tool is
switched o󰀨 and unplugged before adjusting or
checking function on the tool.
Adjusting the depth of cut
Place the tool on a at surface. Loosen the lock lever and lower
the tool body until the router bit just touches the at surface.
Tighten the lock lever to lock the tool body. While pressing the
fast-feed button, move the stopper pole up or down until the
desired depth of cut is obtained. Minute depth adjustments can
be obtained by turning the stopper pole (1.5 mm (1/16″) per turn).
► Fig.1: 1. Nylon nut 2. Stopper pole 3. Fast-feed button
4. Adjusting hex bolt 5. Stopper block 6. Lock lever
CAUTION: The depth of cut should not be
more than 20 mm (13/16″) at a pass when cutting
grooves. For extra-deep grooving operations,
make two or three passes with progressively
deeper router bit settings.
Nylon nut
For tool without the knob
The upper limit of the tool body can be adjusted by
turning the nylon nut. Do not lower the nylon nut too low.
The router bit will protrude dangerously.
For tool with the knob
By turning the knob, the upper limit of the tool body can be adjusted.
When the tip of the router bit is retracted more than required in rela-
tion to the base plate surface, turn the knob to lower the upper limit.
► Fig.2: 1. Knob
CAUTION: Since excessive cutting may cause
overload of the motor or di󰀩culty in controlling the tool,
the depth of cut should not be more than 20 mm (13/16″)
at a pass when cutting grooves. When you wish to cut
grooves more than 20 mm (13/16″) deep, make several
passes with progressively deeper router bit settings.
CAUTION: Do not lower the knob too low. The
router bit will protrude dangerously.
Stopper block
As the stopper block has three adjusting hex bolts which
raise or lower 0.8 mm per turn, you can easily obtain three
di󰀨erent depths of cut without readjusting the stopper pole.
► Fig.3: 1. Stopper pole 2. Adjusting hex bolt
3. Stopper block
Adjust the lowest adjusting hex bolt to obtain the deepest
depth of cut, following the method of "Adjusting depth of cut".
Adjust the two remaining adjusting hex bolts to obtain shal-
lower depths of cut. The di󰀨erences in height of these adjust-
ing hex bolts are equal to the di󰀨erences in depths of cut.
To adjust the adjusting hex bolts, turn the adjusting hex
bolts with a screwdriver or wrench. The stopper block is
also convenient for making three passes with progres-
sively deeper bit settings when cutting deep grooves.

10 ENGLISH
Switch action
CAUTION: Before plugging in the tool, always
check to see that the tool is switched o󰀨.
CAUTION: Make sure that the shaft lock is
released before the switch is turned on.
To start the tool, move the switch lever to the I position.
To stop the tool, move the switch lever to the O position.
► Fig.4: 1. Switch lever
CAUTION: Hold the tool rmly when turning
o󰀨 the tool, to overcome the reaction.
Electronic function
The tool is equipped with the electronic functions for
easy operation.
Indication lamp
► Fig.5: 1. Indication lamp
The indication lamp lights up green when the tool is
plugged. If the indication lamp does not light up, the
mains cord or the controller may be defective. The indi-
cation lamp is lit but the tool does not start even if the
tool is switched on, the carbon brushes may be worn
out, or the controller, the motor or the ON/OFF switch
may be defective.
Unintentional restart proof
The tool does not start with the switch lever is in the I
position even when the tool is plugged.
At this time, the indication lamp blinks in red and shows
the unintentional restart proof device is on function.
To cancel the unintentional restart proof, move the
switch lever to the O position.
Soft start feature
Soft-start feature minimizes start-up shock, and makes
the tool start smoothly.
ASSEMBLY
CAUTION: Always be sure that the tool is
switched o󰀨 and unplugged before carrying out
any work on the tool.
Installing or removing the router bit
Insert the router bit all the way into the collet cone.
Press the shaft lock to keep the shaft stationary and
use the wrench to tighten the collet nut securely. When
using router bits with smaller shank diameter, rst insert
the appropriate collet sleeve into the collet cone, then
install the router bit.
To remove the router bit, follow the installation proce-
dure in reverse.
► Fig.6: 1. Shaft lock 2. Wrench 3. Loosen 4. Tighten
CAUTION: Install the router bit securely.
Always use only the wrench provided with the
tool. A loose or overtightened router bit can be
dangerous.
NOTICE: Do not tighten the collet nut without
inserting a router bit or install small shank bits
without using a collet sleeve. Either can lead to
breakage of the collet cone.
OPERATION
CAUTION: Before operation, always make
sure that the tool body automatically rises to
the upper limit and the router bit does not pro-
trude from the tool base when the lock lever is
loosened.
CAUTION: Before operation, always make
sure that the chip deector is installed properly.
CAUTION: Always use both grips and rmly
hold the tool by both grips during operations.
► Fig.7: 1. Chip deector
Set the tool base on the workpiece to be cut without
the router bit making any contact. Then turn the tool on
and wait until the router bit attains full speed. Lower the
tool body and move the tool forward over the workpiece
surface, keeping the tool base ush and advancing
smoothly until the cutting is complete.
When doing edge cutting, the workpiece surface should
be on the left side of the router bit in the feed direction.
► Fig.8: 1. Workpiece 2. Bit revolving direction
3. View from the top of the tool 4. Feed
direction
NOTE: Moving the tool forward too fast may cause
a poor quality of cut, or damage to the router bit or
motor. Moving the tool forward too slowly may burn
and mar the cut. The proper feed rate will depend on
the router bit size, the kind of workpiece and depth
of cut.
Before beginning the cut on the actual workpiece, it
is advisable to make a sample cut on a piece of scrap
lumber. This will show exactly how the cut will look as
well as enable you to check dimensions.
NOTE: When using the straight guide or the trimmer
guide, be sure to install it on the right side in the feed
direction. This will help to keep it ush with the side of
the workpiece.
► Fig.9: 1. Feed direction 2. Bit revolving direction
3. Workpiece 4. Straight guide