Makita BO5040 User manual
INSTRUCTION MANUAL
Random Orbit Sander
BO5040
BO5041
ENGLISH: Original instructions
DOUBLE INSULATION
Read before use.
2ENGLISH
SPECIFICATIONS
Model BO5040 BO5041
Paper size 125 mm 125 mm
Orbits per minute (min-1)12,000 4,000 - 12,000
Dimensions (L x W x H) 218 mm x 123 mm x 153 mm 218 mm x 123 mm x 153 mm
Net weight 1.4 kg 1.4 kg
Safety class /II /II
without notice.
Symbols
The following show the symbols used for the equip-
ment. Be sure that you understand their meaning before
use.
Read instruction manual.
DOUBLE INSULATION
Only for EU countries
Do not dispose of electric equipment
together with household waste material!
on Waste Electric and Electronic
Equipment and its implementation in
accordance with national law, electric
their life must be collected separately and
recycling facility.
Intended use
The tool is intended for the sanding of large surface of
wood, plastic and metal materials as well as painted
surfaces.
Power supply
The tool should be connected only to a power supply of
can only be operated on single-phase AC supply. They
are double-insulated and can, therefore, also be used
from sockets without earth wire.
Noise
-
ing to EN62841:
pA) : 81 dB (A)
WA) : 92 dB (A)
Uncertainty (K) : 3 dB (A)
Wear ear protection
Vibration
-
mined according to EN62841:
Work mode : sanding metal plate
Vibration emission (ah) : 3.5 m/s2
Uncertainty (K) : 1.5 m/s2
NOTE:
been measured in accordance with the standard test
method and may be used for comparing one tool with
another.
NOTE:
may also be used in a preliminary assessment of
exposure.
WARNING:
use of the power tool can differ from the declared
tool is used.
WARNING: Be sure to identify safety measures
to protect the operator that are based on an estima-
tion of exposure in the actual conditions of use (taking
account of all parts of the operating cycle such as
the times when the tool is switched off and when it is
running idle in addition to the trigger time).
EC Declaration of Conformity
For European countries only
The EC declaration of conformity is included as Annex A
to this instruction manual.
General power tool safety warnings
WARNING: Read all safety warnings, instruc-
with this power tool. Failure to follow all instructions
-
tions for future reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or
2. -
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
3ENGLISH
3. Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
Electrical Safety
1.
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools.
reduce risk of electric shock.
2.
surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of elec-
tric shock if your body is earthed or grounded.
3. Do not expose power tools to rain or wet con-
ditions. Water entering a power tool will increase
the risk of electric shock.
4.
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
Damaged or entangled cords
increase the risk of electric shock.
5. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
6. If operating a power tool in a damp location
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
7.
residual current of 30 mA or less is always
recommended.
8. Power tools can produce electromagnetic
this power tool.
9. Do not touch the power plug with wet hands.
10.
safety hazard.
Personal Safety
1. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
-
ication. A moment of inattention while operating
2.
wear eye protection.
as a dust mask, non-skid safety shoes, hard hat or
hearing protection used for appropriate conditions
3.
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools with
4.
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
5.
balance at all times. This enables better control
of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or
7.
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
8. Do not let familiarity gained from frequent use
of tools allow you to become complacent and
ignore tool safety principles. A careless action
second.
9.
The goggles must comply with ANSI Z87.1 in
the USA, EN 166 in Europe, or AS/NZS 1336
in Australia/New Zealand. In Australia/New
Zealand, it is legally required to wear a face
shield to protect your face, too.
It is an employer's responsibility to enforce
-
ments by the tool operators and by other per-
sons in the immediate working area.
Power tool use and care
1. Do not force the power tool. Use the correct
power tool for your application. The correct
rate for which it was designed.
2. Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and
must be repaired.
3. Disconnect the plug from the power source
-
ments, changing accessories, or storing power
tools.
the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of chil-
dren and do not allow persons unfamiliar with
the power tool or these instructions to operate
the power tool. Power tools are dangerous in the
hands of untrained users.
4ENGLISH
5.
Maintain power tools and accessories. Check for
-
age of parts and any other condition that may
the power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits
etc. in accordance with these instructions, tak-
ing into account the working conditions and
the work to be performed. Use of the power tool
for operations different from those intended could
result in a hazardous situation.
8.
Keep handles and grasping surfaces dry, clean
and free from oil and grease. Slippery handles
and grasping surfaces do not allow for safe handling
and control of the tool in unexpected situations.
9. When using the tool, do not wear cloth work
The entangle-
1.
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
2. Follow instruction for lubricating and chang-
ing accessories.
SANDER SAFETY WARNINGS
1. Always use safety glasses or goggles.
Ordinary eye or sun glasses are NOT safety
glasses.
2.
3.
only when hand-held.
4. This tool has not been waterproofed, so do not
use water on the workpiece surface.
5. Ventilate your work area adequately when you
perform sanding operations.
6. Some material contains chemicals which may
-
tion and skin contact. Follow material supplier
safety data.
7. Use of this tool to sand some products, paints
and wood could expose user to dust contain-
ing hazardous substances. Use appropriate
respiratory protection.
8. Be sure that there are no cracks or breakage
on the pad before use. Cracks or breakage
SAVE THESE INSTRUCTIONS.
WARNING: DO NOT let comfort or famil-
iarity with product (gained from repeated
use) replace strict adherence to safety
failure to follow the safety rules stated in
this instruction manual may cause serious
FUNCTIONAL
DESCRIPTION
CAUTION:
on the tool.
Switch action
1
2
1. Lock button 2. Switch trigger
CAUTION:
that the switch trigger actuates properly and
returns to the "OFF" position when released.
of operator comfort during extended use. Apply
caution when locking tool in "ON" position and
To start the tool, simply pull the switch trigger. Release
the switch trigger to stop.
For continuous operation, pull the switch trigger and push
in the lock button and then release the switch trigger.
To stop the tool from the locked position, pull the switch
trigger fully, then release it.
For Model BO5041
1
1.
5ENGLISH
dial. Higher speed is obtained when the dial is turned in
the direction of number 5; lower speed is obtained when
it is turned in the direction of number 1.
-
A range: For polishing
C range: For regular sanding
123
Dial setting
Orbits per minute
4,000
12,000
45
A
B
C
NOTE:
may differ under certain conditions.
ASSEMBLY
CAUTION:
unplugged before carrying out any work on the
tool.
How to use the front grip
to a desired working position. Once the front grip is in
the desired position, retighten before using.
1
2
1. Screw 2. Front grip
Open the grip base, and attach it to the sander in the
area of the Makita logo.
1
2
1. Grip base 2. Makita logo
grip to the screw section of the grip base.
6ENGLISH
matter from the pad. Then peel off the backing paper from the
-
CAUTION:
stick it onto the pad for further use.
Installing dust bag
1
1. Dust bag
Install the dust bag on the tool so that the Makita logo
on the dust bag will be upright (not upside down).
Emptying dust bag
1
1. Dust nozzle
When the dust bag is about half full, switch off and
unlocking the dust nozzle by turning it slightly counter-
clockwise. Empty the dust bag by tapping it lightly.
1
1. Dust nozzle
After emptying the dust bag, install the dust nozzle on
the dust bag. Turn the dust nozzle slightly clockwise to
lock it in place. Then install the dust bag on the tool as
described in "Installing dust bag".
Installing paper dust bag
1
2
3
1.2.3. Front side of
paper dust bag
Place the paper dust bag on the paper dust bag holder
-
dust bag holder.
1
2
1. Claws 2. Upper part
7ENGLISH
in arrow direction to hook it onto the claws.
1
2
1. Notch 2. Guide
Insert the notch of the paper dust bag into the guide of
the paper dust bag holder. Then install the paper dust
bag holder set on the tool.
1
1. Holding tab
Make sure that the logo on the cardboard lip and the
logo on the dust box are on the same side, then install
1
2
1. Dust box 2. Dust nozzle
Make sure that the logo on the cardboard lip and the
logo on the dust nozzle are on the same side, then
install the dust nozzle on the dust box.
12
1. Latch 2. Dust nozzle
side of its cardboard lip, then by pulling the cardboard
dust box.
8ENGLISH
OPERATION
CAUTION:
tool by front grip and switch handle during
operations.
Sanding operation
CAUTION:
may seriously damage the pad.
workpiece may damage the pad.
attains full speed. Then gently place the tool on the
-
piece and apply slight pressure on the tool.
CAUTION:
loaded operation, but it may rotate counterclock-
wise during the no-load operation.
Polishing operation
For Model BO5041
CAUTION:
or wool pad (optional accessories).
work surfaces from heating abnormally.
1. Applying wax
1
1. Sponge pad
Use an optional sponge pad. Apply wax to the
sponge pad or work surface. Run the tool at low
speed to smooth out wax.
NOTE:
work surface to make sure that the tool will not
high speed may cause the wax to spatter.
1
1. Felt pad
Use an optional felt pad. Run the tool at low speed
9ENGLISH
3. Polishing
1
1. Wool bonnet
Use an optional wool pad. Run the tool at low speed
and apply the wool pad gently to the work surface.
MAINTENANCE
CAUTION:
unplugged before attempting to perform inspec-
tion or maintenance.
or the like. Discoloration, deformation or cracks
may result.
repairs, carbon brush inspection and replacement, any
Makita replacement parts.
OPTIONAL
ACCESSORIES
CAUTION:
-
in this manual. The use of any other accessories
persons. Only use accessory or attachment for
its stated purpose.
If you need any assistance for more details regard-
Center.
punched holes)
(For BO5041 only)
NOTE:
tool package as standard accessories. They
may differ from country to country.
10
11
w w w . m a k i t a . c o m
M a k i t a E u r o p e N . V .
M a k i t a C o r p o r a t i o n
3-11-8, Sumiyos hi -c ho,
Anj o, Ai c hi 446- 8502 J apa
n
Jan- B apti s t Vi nks t r aat 2,
3070 Kor t enberg, Bel gi um
884946B222
EN
20170411
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