Makita PV001GZX05 User manual

INSTRUCTION MANUAL
Cordless Polisher
PV001G
ENGLISH: Original instructions
Read before use.

2ENGLISH
SPECIFICATIONS
Model: PV001G
Maximum capacities Wool pad 180 mm
Wool bonnet 180 mm
Spindle thread European countries M14
Countries other than Europe
(country specic)
15.88 mm (5/8″) / M16 / M14
Rated speed (n) / No load speed (n0)2,200 min-1
Overall length (with battery cartridge BL4040) 531 mm
Rated voltage D.C. 36 V - 40 V max
Net weight 3.0 - 4.4 kg
• Due to our continuing program of research and development, the specications herein are subject to change without notice.
• Specications and battery cartridge may di󰀨er from country to country.
• The weight may di󰀨er depending on the attachment(s), including the battery cartridge. The lightest and heavi-
est combinations, according to EPTA-Procedure 01/2014, are shown in the table.
Applicable battery cartridge and charger
Battery cartridge BL4020 / BL4025* / BL4040* / BL4050F* / BL4080F
* : Recommended battery
Charger DC40RA/ DC40RB / DC40RC
• Some of the battery cartridges and chargers listed above may not be available depending on your region of residence.
WARNING: Only use the battery cartridges and chargers listed above. Use of any other battery cartridges
and chargers may cause injury and/or re.
Symbols
The followings show the symbols which may be used
for the equipment. Be sure that you understand their
meaning before use.
Read instruction manual.
Wear safety glasses.
Maintain a rm grip with both hands on the
power tool.
Ni-MH
Li-ion Only for EU countries
Due to the presence of hazardous com-
ponents in the equipment, waste electrical
and electronic equipment, accumulators
and batteries may have a negative impact
on the environment and human health.
Do not dispose of electrical and electronic
appliances or batteries with household waste!
In accordance with the European Directive
on waste electrical and electronic equipment
and on accumulators and batteries and
waste accumulators and batteries, as well as
their adaptation to national law, waste elec-
trical equipment, batteries and accumulators
should be stored separately and delivered
to a separate collection point for municipal
waste, operating in accordance with the
regulations on environmental protection.
This is indicated by the symbol of the
crossed-out wheeled bin placed on the
equipment.
Intended use
The tool is intended for polishing.
Noise
The typicalA-weighted noise level determined accord-
ing to EN62841-2-3:
Sound pressure level (LpA) : 80 dB(A)
Uncertainty (K) : 3 dB(A)
The noise level under working may exceed 80 dB (A).
NOTE: The declared noise emission value(s) has
been measured in accordance with a standard test
method and may be used for comparing one tool with
another.
NOTE: The declared noise emission value(s)
may also be used in a preliminary assessment of
exposure.
WARNING: Wear ear protection.
WARNING: The noise emission during actual
use of the power tool can di󰀨er from the declared
value(s) depending on the ways in which the
tool is used especially what kind of workpiece is
processed.
WARNING: Be sure to identify safety mea-
sures to protect the operator that are based on an
estimation of exposure in the actual conditions of
use (taking account of all parts of the operating
cycle such as the times when the tool is switched
o󰀨 and when it is running idle in addition to the
trigger time).

3ENGLISH
Vibration
The vibration total value (tri-axial vector sum) deter-
mined according to EN62841-2-3:
Work mode: polishing
Vibration emission (ah, P) : 2.5 m/s2or less
Uncertainty (K) : 1.5 m/s2
NOTE: The declared vibration total value(s) has been
measured in accordance with a standard test method
and may be used for comparing one tool with another.
NOTE: The declared vibration total value(s) may also
be used in a preliminary assessment of exposure.
WARNING: The vibration emission during
actual use of the power tool can di󰀨er from the
declared value(s) depending on the ways in which
the tool is used especially what kind of workpiece
is processed.
WARNING: Be sure to identify safety mea-
sures to protect the operator that are based on an
estimation of exposure in the actual conditions of
use (taking account of all parts of the operating
cycle such as the times when the tool is switched
o󰀨 and when it is running idle in addition to the
trigger time).
EC Declaration of Conformity
For European countries only
The EC declaration of conformity is included asAnnex A
to this instruction manual.
SAFETY WARNINGS
General power tool safety warnings
WARNING: Read all safety warnings, instruc-
tions, illustrations and specications provided
with this power tool. Failure to follow all instructions
listed below may result in electric shock, re and/or
serious injury.
Save all warnings and instruc-
tions for future reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
3. Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
Electrical safety
1. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodied plugs and matching outlets will
reduce risk of electric shock.
2. Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of elec-
tric shock if your body is earthed or grounded.
3. Do not expose power tools to rain or wet con-
ditions. Water entering a power tool will increase
the risk of electric shock.
4. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords
increase the risk of electric shock.
5.
When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
6. If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
7. Power tools can produce electromagnetic
elds (EMF) that are not harmful to the user.
However, users of pacemakers and other similar
medical devices should contact the maker of their
device and/or doctor for advice before operating
this power tool.
Personal safety
1. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the inuence of drugs, alcohol or med-
ication. Amoment of inattention while operating
power tools may result in serious personal injury.
2. Use personal protective equipment. Always
wear eye protection. Protective equipment such
as a dust mask, non-skid safety shoes, hard hat or
hearing protection used for appropriate conditions
will reduce personal injuries.
3. Prevent unintentional starting. Ensure the
switch is in the o󰀨-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools with
your nger on the switch or energising power tools
that have the switch on invites accidents.
4. Remove any adjusting key or wrench before
turning the power tool on.A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
5. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair and clothing away
from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
7. If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.

4ENGLISH
8.
Do not let familiarity gained from frequent use
of tools allow you to become complacent and
ignore tool safety principles.A careless action can
cause severe injury within a fraction of a second.
9. Always wear protective goggles to protect
your eyes from injury when using power tools.
The goggles must comply with ANSI Z87.1 in
the USA, EN 166 in Europe, or AS/NZS 1336
in Australia/New Zealand. In Australia/New
Zealand, it is legally required to wear a face
shield to protect your face, too.
It is an employer's responsibility to enforce
the use of appropriate safety protective equip-
ments by the tool operators and by other per-
sons in the immediate working area.
Power tool use and care
1. Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
2. Do not use the power tool if the switch does
not turn it on and o󰀨. Any power tool that cannot
be controlled with the switch is dangerous and
must be repaired.
3. Disconnect the plug from the power source
and/or remove the battery pack, if detachable,
from the power tool before making any adjust-
ments, changing accessories, or storing power
tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of chil-
dren and do not allow persons unfamiliar with
the power tool or these instructions to operate
the power tool. Power tools are dangerous in the
hands of untrained users.
5. Maintain power tools and accessories. Check
for misalignment or binding of moving parts,
breakage of parts and any other condition that
may a󰀨ect the power tool’s operation. If dam-
aged, have the power tool repaired before use.
Many accidents are caused by poorly maintained
power tools.
6. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits
etc. in accordance with these instructions, tak-
ing into account the working conditions and
the work to be performed. Use of the power tool
for operations di󰀨erent from those intended could
result in a hazardous situation.
8.
Keep handles and grasping surfaces dry, clean
and free from oil and grease. Slippery handles and
grasping surfaces do not allow for safe handling and
control of the tool in unexpected situations.
9. When using the tool, do not wear cloth work
gloves which may be entangled. The entangle-
ment of cloth work gloves in the moving parts may
result in personal injury.
Battery tool use and care
1. Recharge only with the charger specied by
the manufacturer. Acharger that is suitable for
one type of battery pack may create a risk of re
when used with another battery pack.
2. Use power tools only with specically desig-
nated battery packs. Use of any other battery
packs may create a risk of injury and re.
3. When battery pack is not in use, keep it away
from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal
objects, that can make a connection from one
terminal to another. Shorting the battery termi-
nals together may cause burns or a re.
4.
Under abusive conditions, liquid may be ejected
from the battery; avoid contact. If contact acci-
dentally occurs, ush with water. If liquid contacts
eyes, additionally seek medical help. Liquid ejected
from the battery may cause irritation or burns.
5. Do not use a battery pack or tool that is dam-
aged or modied. Damaged or modied batteries
may exhibit unpredictable behaviour resulting in
re, explosion or risk of injury.
6. Do not expose a battery pack or tool to re or
excessive temperature. Exposure to re or tem-
perature above 130 °C may cause explosion.
7. Follow all charging instructions and do not
charge the battery pack or tool outside the
temperature range specied in the instruc-
tions. Charging improperly or at temperatures
outside the specied range may damage the
battery and increase the risk of re.
Service
1.
Have your power tool serviced by a qualied repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is maintained.
2. Never service damaged battery packs. Service
of battery packs should only be performed by the
manufacturer or authorized service providers.
3. Follow instruction for lubricating and chang-
ing accessories.
Cordless polisher safety warnings
Safety Warnings for Polishing Operations:
1. This power tool is intended to function as a
polisher. Read all safety warnings, instruc-
tions, illustrations and specications provided
with this power tool. Failure to follow all instruc-
tions listed below may result in electric shock, re
and/or serious injury.
2. Operations such as grinding, sanding, wire
brushing, hole cutting or cutting-o󰀨 are not to
be performed with this power tool. Operations
for which the power tool was not designed may
create a hazard and cause personal injury.

5ENGLISH
3. Do not convert this power tool to operate in
a way which is not specically designed and
specied by the tool manufacturer. Such a con-
version may result in a loss of control and cause
serious personal injury.
4. Do not use accessories which are not spe-
cically designed and specied by the tool
manufacturer. Just because the accessory can
be attached to your power tool, it does not assure
safe operation.
5. The rated speed of the accessory must be at
least equal to the maximum speed marked on
the power tool.Accessories running faster than
their rated speed can break and y apart.
6. The outside diameter and the thickness of your
accessory must be within the capacity rating
of your power tool. Incorrectly sized accessories
cannot be adequately guarded or controlled.
7. The dimensions of the accessory mounting
must t the dimensions of the mounting hard-
ware of the power tool.Accessories that do not
match the mounting hardware of the power tool
will run out of balance, vibrate excessively and
may cause loss of control.
8.
Do not use a damaged accessory. Before each
use inspect the accessory such as abrasive
wheels for chips and cracks, backing pad for
cracks, tear or excess wear, wire brush for loose
or cracked wires. If power tool or accessory
is dropped, inspect for damage or install an
undamaged accessory. After inspecting and
installing an accessory, position yourself and
bystanders away from the plane of the rotating
accessory and run the power tool at maximum
no-load speed for one minute. Damaged acces-
sories will normally break apart during this test time.
9. Wear personal protective equipment.
Depending on application, use face shield,
safety goggles or safety glasses. As appro-
priate, wear dust mask, hearing protectors,
gloves and workshop apron capable of stop-
ping small abrasive or workpiece fragments.
The eye protection must be capable of stopping
ying debris generated by various applications.
The dust mask or respirator must be capable
of ltrating particles generated by the particular
application. Prolonged exposure to high intensity
noise may cause hearing loss.
10. Keep bystanders a safe distance away from
work area. Anyone entering the work area
must wear personal protective equipment.
Fragments of workpiece or of a broken accessory
may y away and cause injury beyond immediate
area of operation.
11. Never lay the power tool down until the acces-
sory has come to a complete stop. The spinning
accessory may grab the surface and pull the
power tool out of your control.
12. Do not run the power tool while carrying it at
your side.Accidental contact with the spinning
accessory could snag your clothing, pulling the
accessory into your body.
13. Regularly clean the power tool’s air vents. The
motor’s fan will draw the dust inside the housing
and excessive accumulation of powdered metal
may cause electrical hazards.
14. Do not operate the power tool near ammable
materials. Sparks could ignite these materials.
15. Do not use accessories that require liquid
coolants. Using water or other liquid coolants
may result in electrocution or shock.
16. Do not allow any loose portion of the polish-
ing bonnet or its attachment strings to spin
freely. Tuck away or trim any loose attach-
ment strings. Loose and spinning attachment
strings can entangle your ngers or snag on the
workpiece.
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged
rotating wheel, backing pad, brush or any other acces-
sory. Pinching or snagging causes rapid stalling of the
rotating accessory which in turn causes the uncon-
trolled power tool to be forced in the direction opposite
of the accessory’s rotation at the point of the binding.
For example, if an abrasive wheel is snagged or
pinched by the workpiece, the edge of the wheel that is
entering into the pinch point can dig into the surface of
the material causing the wheel to climb out or kick out.
The wheel may either jump toward or away from the
operator, depending on direction of the wheel’s move-
ment at the point of pinching.Abrasive wheels may also
break under these conditions.
Kickback is the result of power tool misuse and/or
incorrect operating procedures or conditions and can be
avoided by taking proper precautions as given below.
1. Maintain a rm grip with both hands on the
power tool and position your body and arms
to allow you to resist kickback forces. Always
use auxiliary handle, if provided, for maxi-
mum control over kickback or torque reaction
during start-up. The operator can control torque
reactions or kickback forces, if proper precautions
are taken.
2. Never place your hand near the rotating acces-
sory. Accessory may kickback over your hand.
3. Do not position your body in the area where
power tool will move if kickback occurs.
Kickback will propel the tool in direction opposite
to the wheel’s movement at the point of snagging.
4. Use special care when working corners, sharp
edges, etc. Avoid bouncing and snagging the
accessory. Corners, sharp edges or bouncing
have a tendency to snag the rotating accessory
and cause loss of control or kickback.
5. Do not attach a saw chain woodcarving blade,
segmented diamond wheel with a peripheral
gap greater than 10 mm or toothed saw blade.
Such blades create frequent kickback and loss of
control.
Additional Safety Warnings:
1. Be careful not to damage the spindle, the
ange (especially the installing surface) or the
lock nut. Damage to these parts could result in
wheel breakage.
2. Make sure the wheel is not contacting the
workpiece before the switch is turned on.
3. Before using the tool on an actual workpiece,
let it run for a while. Watch for vibration or
wobbling that could indicate poor installation
or a poorly balanced wheel.

6ENGLISH
4. Use the specied surface of the wheel to per-
form polishing.
5. Do not leave the tool running. Operate the tool
only when hand-held.
6. Do not touch the workpiece immediately after
operation; it may be extremely hot and could
burn your skin.
7. Do not touch accessories immediately after
operation; it may be extremely hot and could
burn your skin.
8. Observe the instructions of the manufacturer
for correct mounting and use of wheels.
Handle and store wheels with care.
9. For tools intended to be tted with threaded
hole wheel, ensure that the thread in the wheel
is long enough to accept the spindle length.
10. Check that the workpiece is properly
supported.
11. Pay attention that the wheel continues to
rotate after the tool is switched o󰀨.
12. Do not use the tool on any materials contain-
ing asbestos.
13. Do not use cloth work gloves during operation.
Fibers from cloth gloves may enter the tool, which
causes tool breakage.
SAVE THESE INSTRUCTIONS.
WARNING: DO NOT let comfort or familiarity
with product (gained from repeated use) replace
strict adherence to safety rules for the subject
product. MISUSE or failure to follow the safety
rules stated in this instruction manual may cause
serious personal injury.
Important safety instructions for
battery cartridge
1. Before using battery cartridge, read all instruc-
tions and cautionary markings on (1) battery
charger, (2) battery, and (3) product using
battery.
2. Do not disassemble or tamper with the battery
cartridge. It may result in a re, excessive heat,
or explosion.
3. If operating time has become excessively
shorter, stop operating immediately. It may
result in a risk of overheating, possible burns
and even an explosion.
4. If electrolyte gets into your eyes, rinse them
out with clear water and seek medical atten-
tion right away. It may result in loss of your
eyesight.
5. Do not short the battery cartridge:
(1) Do not touch the terminals with any con-
ductive material.
(2) Avoid storing battery cartridge in a con-
tainer with other metal objects such as
nails, coins, etc.
(3) Do not expose battery cartridge to water
or rain.
A battery short can cause a large current
ow, overheating, possible burns and even a
breakdown.
6. Do not store and use the tool and battery car-
tridge in locations where the temperature may
reach or exceed 50 °C (122 °F).
7. Do not incinerate the battery cartridge even if
it is severely damaged or is completely worn
out. The battery cartridge can explode in a re.
8. Do not nail, cut, crush, throw, drop the battery
cartridge, or hit against a hard object to the
battery cartridge. Such conduct may result in a
re, excessive heat, or explosion.
9. Do not use a damaged battery.
10. The contained lithium-ion batteries are subject
to the Dangerous Goods Legislation require-
ments.
For commercial transports e.g. by third parties,
forwarding agents, special requirement on pack-
aging and labeling must be observed.
For preparation of the item being shipped, consult-
ing an expert for hazardous material is required.
Please also observe possibly more detailed
national regulations.
Tape or mask o󰀨 open contacts and pack up the
battery in such a manner that it cannot move
around in the packaging.
11. When disposing the battery cartridge, remove
it from the tool and dispose of it in a safe
place. Follow your local regulations relating to
disposal of battery.
12. Use the batteries only with the products
specied by Makita. Installing the batteries to
non-compliant products may result in a re, exces-
sive heat, explosion, or leak of electrolyte.
13. If the tool is not used for a long period of time,
the battery must be removed from the tool.
14. During and after use, the battery cartridge may
take on heat which can cause burns or low
temperature burns. Pay attention to the han-
dling of hot battery cartridges.
15. Do not touch the terminal of the tool imme-
diately after use as it may get hot enough to
cause burns.
16. Do not allow chips, dust, or soil stuck into the
terminals, holes, and grooves of the battery
cartridge. It may cause heating, catching re,
burst and malfunction of the tool or battery car-
tridge, resulting in burns or personal injury.
17. Unless the tool supports the use near
high-voltage electrical power lines, do not use
the battery cartridge near a high-voltage elec-
trical power lines. It may result in a malfunction
or breakdown of the tool or battery cartridge.
18. Keep the battery away from children.
SAVE THESE INSTRUCTIONS.
CAUTION: Only use genuine Makita batteries.
Use of non-genuine Makita batteries, or batteries that
have been altered, may result in the battery bursting
causing res, personal injury and damage. It will
also void the Makita warranty for the Makita tool and
charger.

7ENGLISH
Tips for maintaining maximum
battery life
1. Charge the battery cartridge before completely
discharged. Always stop tool operation and
charge the battery cartridge when you notice
less tool power.
2.
Never recharge a fully charged battery cartridge.
Overcharging shortens the battery service life.
3. Charge the battery cartridge with room tempera-
ture at 10 °C - 40 °C (50 °F - 104 °F). Let a hot
battery cartridge cool down before charging it.
4. When not using the battery cartridge, remove
it from the tool or the charger.
5. Charge the battery cartridge if you do not use
it for a long period (more than six months).
FUNCTIONAL
DESCRIPTION
CAUTION: Always be sure that the tool is
switched o󰀨 and the battery cartridge is removed
before adjusting or checking function on the tool.
Installing or removing battery
cartridge
CAUTION: Always switch o󰀨 the tool before
installing or removing of the battery cartridge.
CAUTION: Hold the tool and the battery car-
tridge rmly when installing or removing battery
cartridge. Failure to hold the tool and the battery
cartridge rmly may cause them to slip o󰀨 your hands
and result in damage to the tool and battery cartridge
and a personal injury.
1
3
1
2
Fig.1
► 1. Red indicator 2. Button 3. Battery cartridge
To remove the battery cartridge, slide it from the tool
while sliding the button on the front of the cartridge.
To install the battery cartridge, align the tongue on the
battery cartridge with the groove in the housing and slip
it into place. Insert it all the way until it locks in place
with a little click. If you can see the red indicator as
shown in the gure, it is not locked completely.
CAUTION: Always install the battery cartridge
fully until the red indicator cannot be seen. If not,
it may accidentally fall out of the tool, causing injury to
you or someone around you.
CAUTION: Do not install the battery cartridge
forcibly. If the cartridge does not slide in easily, it is
not being inserted correctly.
Indicating the remaining battery
capacity
Press the check button on the battery cartridge to indi-
cate the remaining battery capacity. The indicator lamps
light up for a few seconds.
12
Fig.2
► 1. Indicator lamps 2. Check button
Indicator lamps Remaining
capacity
Lighted O󰀨 Blinking
75% to 100%
50% to 75%
25% to 50%
0% to 25%
Charge the
battery.
The battery
may have
malfunctioned.
NOTE: Depending on the conditions of use and the
ambient temperature, the indication may di󰀨er slightly
from the actual capacity.
NOTE: The rst (far left) indicator lamp will blink when
the battery protection system works.

8ENGLISH
Tool / battery protection system
The tool is equipped with a tool/battery protection sys-
tem. This system automatically cuts o󰀨 power to the
motor to extend tool and battery life. The tool will auto-
matically stop during operation if the tool or battery is
placed under one of the following conditions:
Overload protection
When the tool/battery is operated in a manner that
causes it to draw an abnormally high current, the tool
automatically stops. In this situation, turn the tool o󰀨
and stop the application that caused the tool to become
overloaded. Then turn the tool on to restart.
Overheat protection
When the tool/battery is overheated, the tool stops
automatically. In this situation, let the tool/battery cool
before turning the tool on again.
Overdischarge protection
When the battery capacity is not enough, the tool stops
automatically. In this case, remove the battery from the
tool and charge the battery.
Protections against other causes
Protection system is also designed for other causes
that could damage the tool and allows the tool to stop
automatically. Take all the following steps to clear the
causes, when the tool has been brought to a temporary
halt or stop in operation.
1. Turn the tool o󰀨, and then turn it on again to
restart.
2. Charge the battery(ies) or replace it/them with
recharged battery(ies).
3. Let the tool and battery(ies) cool down.
If no improvement can be found by restoring protection
system, then contact your local Makita Service Center.
Switch action
CAUTION: Before installing the battery car-
tridge into the tool, always check to see that the
switch trigger actuates properly and returns to
the "OFF" position when released.
CAUTION: Switch can be locked in "ON" posi-
tion for ease of operator comfort during extended
use. Apply caution when locking tool in "ON"
position and maintain rm grasp on tool.
CAUTION: Do not install the battery cartridge
with the lock button engaged.
CAUTION: When not operating the tool,
depress the trigger-lock button from side to
lock the switch trigger in the OFF position.
A
B
1
1
Fig.3
► 1. Trigger-lock button
1
2
3
Fig.4
► 1. Switch trigger 2. Lock button 3. Trigger-lock
button
To prevent the switch trigger from accidentally pulled,
the trigger-lock button is provided. To start the tool,
depress the trigger-lock button fromA ( ) side and pull
the switch trigger. Tool speed is increased by increas-
ing pressure on the switch trigger. Release the switch
trigger to stop.After use, depress the trigger-lock button
from B ( ) side.
For continuous operation, depress the lock button while
pulling the switch trigger, and then release the switch
trigger. To stop the tool, pull the switch trigger fully, then
release it.

9ENGLISH
Speed adjusting dial
The rotating speed can be changed by using the speed adjust-
ing dial on top of the switch handle. Turn the speed adjusting
dial to align the pointers with your desired rotating speed indi-
cated on the speed scale. The rotating speed can be adjusted
from 600 (RPM) to 2,200 (RPM), and a target speed can be
obtained when the switch trigger is fully squeezed.
1
2
3
Fig.5
► 1. Speed adjusting dial 2. Pointer 3. Speed scale
NOTICE: If the tool is operated continuously
at low speeds for a long time, the motor will get
overloaded, resulting in tool malfunction.
NOTICE: The speed adjusting dial turns between
600 and 2,200 on the speed scale. Avoid turning
the dial back and forwards further as it may cause
damage to the tool.
NOTE: Be sure to read numbers on the scale as an
indicator since the actual speed may uctuate slightly.
Shaft lock
Press the shaft lock to prevent spindle rotation when
installing and removing accessories.
1
Fig.6
► 1. Shaft lock
NOTICE: Never actuate the shaft lock while the
spindle is moving. The tool may be damaged.
Accidental restart preventive function
If you install the battery cartridge while pulling the
switch trigger or locking the switch trigger, the tool does
not start. To start the tool, release the switch trigger, and
then pull the switch trigger.
Electronic function
The tool is equipped with the following electronic func-
tions for easy operation.
Constant speed control
Possible to get ne nish, because the rotating speed is
kept constant even under the loaded condition.
Soft start feature
The soft-start function minimizes start-up shock, and
makes the tool start smoothly.
ASSEMBLY
CAUTION: Always be sure that the tool is
switched o󰀨 and the battery cartridge is removed
before carrying out any work on the tool.
Installing loop handle
CAUTION: Be sure to hold the tool rmly with
both hands, positioning one hand on the switch
handle and the other on the loop handle, side grip
or tool head.
CAUTION: Make sure that the loop handle is
installed securely before operation.
1. Place the loop handle over the tool head by pass-
ing the tool head through the loop of the handle.
1
2
Fig.7
► 1. Loop handle 2. Tool head

10 ENGLISH
2. Attach the straight end of the loop handle over the
mounting hole on side of the tool head, tting the guide
ridges on the handle end well into the guide grooves
around the mounting hole.
1
2
3
45
Fig.8
► 1. Straight end of loop handle 2. Spindle
3. Mounting hole 4. Guide ridge 5. Guide groove
3. Hold the loop handle and pull the loop end over
the mounting hole on the other side of the tool head,
rening angles to engage the handle position.
4. Install and tighten the hex bolts into the mounting
holes on both sides of the tool head to secure the loop
handle in place.
1
1
2
Fig.9
► 1. Loop end of loop handle 2. Mounting hole
NOTE: The loop handle has an asymmetric shape
that can be applied for left or right hand, making
it more comfortable for you to grip and easy for
polishing.
1
13
3
2
4
Fig.10
► 1. Loop handle 2. Tool head 3. Hex bolt 4. Hex
wrench
NOTE: The loop handle can be laid down back and
forwards according to your preferred position. Loosen
the hex bolts, move the handle to your desired angle
and then refasten the bolts to lock the angle.
1
2
Fig.11
► 1. Loop handle 2. Hex bolt
Installing side grip
CAUTION: Be sure to hold the tool rmly with
both hands, positioning one hand on the switch
handle and the other on the loop handle, side grip
or tool head.
CAUTION: Make sure that the side grip is
installed securely before operation.

11 ENGLISH
Screw the side grip tightly into the mounting hole on
either side of the tool head.
1
2
Fig.12
► 1. Mounting hole 2. Side grip
Installing and removing wool pad
Optional accessory
CAUTION: Make sure that the backing pad is
secured properly. Loose attachment will run out of
balance and cause an excessive vibration which may
cause loss of control.
CAUTION: Make sure that the wool pad and
backing pad are aligned and securely attached.
Otherwise the wool pad will cause an excessive vibra-
tion which may cause loss of control or the wool pad
may be thrown out from the tool.
CAUTION: Only use the hook-and-loop sys-
tem wool pads for polishing.
NOTICE: Never actuate the shaft lock when the
spindle is moving. The tool may be damaged.
NOTICE: Regularly clean accessories and spin-
dle to remove dust and debris. Wipe the compo-
nents clean with a cloth dampened in soapy water if
necessary.
4
1
2
3
Fig.13
► 1. Wool pad 2. Sleeve 18 3. Backing pad 4. Spindle
Installing wool pad
1. Press in the shaft lock to prevent spindle rotation,
and thread the backing pad into the spindle.
2. Hand tighten the backing pad securely.
1
3
2
Fig.14
► 1. Shaft lock 2. Backing pad 3. Spindle
3. Insert the sleeve 18 into the center hole of the
backing pad.
4. Install the wool pad over the backing pad, passing
the sleeve 18 through the center hole of the wool pad.
Use the sleeve 18 as a positioning guide to align the
wool pad accurately along the backing pad.
5. Pull the sleeve 18 out of the center hole of the
backing pad.
1
2
3
Fig.15
► 1. Sleeve 18 2. Backing pad 3. Wool pad
Removing wool pad
1. Gently peel the wool pad o󰀨 the backing pad.
2. Unscrew the backing pad while pressing in the
shaft lock.

12 ENGLISH
Installing and removing wool bonnet
Optional accessory
CAUTION: Make sure that the rubber pad is
secured properly. Loose attachment will run out of
balance and cause an excessive vibration which may
cause loss of control.
NOTICE: Never actuate the shaft lock when the
spindle is moving. The tool may be damaged.
NOTICE: Regularly clean accessories and spin-
dle to remove dust and debris. Wipe the compo-
nents clean with a cloth dampened in soapy water if
necessary.
4
1
2
3
Fig.16
► 1. Wool bonnet 2. Lock nut 3. Rubber pad
4. Spindle
Installing wool bonnet
1. Press in the shaft lock to prevent spindle rotation.
2. Place the rubber pad over the spindle, passing
the spindle thread through the center hole of the rubber
pad.
3. Install the lock nut onto the spindle, and then
tighten it clockwise using the lock nut wrench to secure
the rubber pad rmly in place.
1
3
2
4
Fig.17
► 1. Shaft lock 2. Rubber pad 3. Lock nut 4. Lock nut
wrench
4. Lay the wool bonnet down over the rubber pad
and cover up completely.
5. Turn the tool upside down. Pull the strings tight
and tie a bow knot. Then tuck the knot and any loose
strings between the wool bonnet and the rubber pad.
2
1
3
Fig.18
► 1. Wool bonnet 2. Rubber pad 3. Strings
Removing wool bonnet
1. Untie the bow knot and gently remove the wool
bonnet from the rubber pad.
2. Loosen the lock nut counterclockwise with the lock
nut wrench while pressing in the shaft lock. Pull the lock
nut and rubber pad o󰀨 the spindle.
OPERATION
CAUTION: Only use Makita genuine pads for
polishing (optional accessories).
CAUTION: Be sure to hold the tool rmly with
both hands, positioning one hand on the switch
handle and the other on the loop handle, side grip
or tool head.
CAUTION: Make sure that the loop handle or
side grip is installed securely before operation.
CAUTION: Make sure the work material is
secured and stable. Falling object may cause
personal injury.
CAUTION: Do not run the tool at high load
over an extended time period. It may result in tool
malfunction which causes electric shock, re and/or
serious injury.
CAUTION: Be careful not to touch the rotating
part.

13 ENGLISH
NOTICE: Never force the tool. Excessive pressure
may lead to decreased polishing e󰀩ciency, damaged
pad, or shorten tool life.
NOTICE: Continuous operation at high speed
may damage work surface.
Polishing basics
CAUTION: Always wear safety glasses or a
face shield during operation.
NOTICE: It is recommended that you have a trial
run over an inconspicuous spot to nd an appro-
priate workload.
Fig.19
1. Make sure that the workpiece is properly sup-
ported and both hands are free to control the tool.
2. Hold the tool rmly with one hand on the switch
handle and the other hand on the loop handle, side grip
or tool head.
3. Turn the tool on, letting the polishing wheel reach
full speed. Then carefully enter into operation moving
the tool back and forth with steady pressure over the
workpiece surface.
NOTE: Keep the wool pad/bonnet at an angle of
about 15 degrees to the workpiece surface.
NOTE: Apply an even amount of gentle pressure over
the polishing wheel. Excessive pressure will result in
poor performance and premature wear to wool pad/
bonnet.
4. Having nished, switch the tool o󰀨 and wait until
the wheel has come to a complete stop before putting
the tool down.
Polishing operations
Surface treatment
Use a wool pad for rough nishing, then use a sponge
pad (optional accessory) for ne nishing.
Fig.20
Applying wax
Apply wax to the sponge pad (optional accessory) or
work surface. Run the tool at low speed to smooth out
wax.
Fig.21
CAUTION: Do not apply excessive wax or
polishing agent. It will generate more dust and may
cause eye or respiratory diseases.
NOTE: First, perform a test waxing on an inconspic-
uous portion of the work surface. Make sure that the
tool will not scratch the surface, or it may result in
uneven waxing.

14 ENGLISH
Removing wax
Apply with a clean sponge pad (optional accessory).
Run the tool to remove wax.
Fig.22
MAINTENANCE
CAUTION: Always be sure that the tool is
switched o󰀨 and the battery cartridge is removed
before attempting to perform inspection or
maintenance.
NOTICE: Never use gasoline, benzine, thinner,
alcohol or the like. Discoloration, deformation or
cracks may result.
To maintain product SAFETYand RELIABILITY,
repairs, any other maintenance or adjustment should
be performed by MakitaAuthorized or Factory Service
Centers, always using Makita replacement parts.
Cleaning dust covers
1
1
Fig.23
► 1. Dust cover
Regularly clean the dust covers on the inhalation vents
for smooth air circulation. Remove the dust covers and
clean the mesh.
OPTIONAL
ACCESSORIES
CAUTION: These accessories or attachments
are recommended for use with your Makita tool
specied in this manual. The use of any other
accessories or attachments might present a risk of
injury to persons. Only use accessory or attachment
for its stated purpose.
If you need any assistance for more details regard-
ing these accessories, ask your local Makita Service
Center.
• Lock nut 48
• Lock nut wrench 28
• Sponge pad (Hook & loop)
• Wool pad 180 (Hook & loop)
• Wool bonnet 180
• Backing pad 165 (Hook & loop)
• Rubber pad 170
• Sleeve 18
• Side grip (auxiliary handle)
• Loop handle
• Makita genuine battery and charger
NOTE: Some items in the list may be included in the
tool package as standard accessories. They may
di󰀨er from country to country.

15

www.makita.com
Makita Europe N.V.
Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi 446-8502 Japa
n
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885941-225
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