Makita 5603R User manual

GB
Circular Saw Instruction Manual
F
Scie circulaire Manuel d’instructions
D
Handkreissäge Betriebsanleitung
I
Sega circolare Istruzioni d’uso
NL
Cirkelzaagmachine Gebruiksaanwijzing
E
Sierra circular Manual de instrucciones
P
Serra circular Manual de instruço˜es
DK
Rundsav Brugsanvisning
S
Cirkelsåg Bruksanvisning
N
Sirkelsag Bruksanvisning
SF
Pyörösahat Käyttöohje
GR ¢ÈÛÎÔÚ›ÔÓÔ √‰ËÁ›Â˜ ¯Ú‹Ûˆ˜
165 mm 5603R
190 mm 5703R
235 mm 5903R
270 mm 5103R
355 mm 5143R
5603R-5143R (cover) (’99. 6. 14)

1 2
3 4
5 6
7 8
2
5604R (illust) (’99. 2. 10)

9 10
11 12
13 14
15 16
5604R (illust) (’99. 2. 10)
3

17 18
4
5604R (illust) (’99. 6. 10)

Symbols
The following show the symbols used for the machine. Be sure that you understand their meaning before use.
Symboles
Nous donnons ci-dessous les symboles utilisés pour l’outil. Assurez-vous que vous en avez bien compris la
signification avant d’utiliser l’outil.
Symbole
Die folgenden Symbole werden für die Maschine verwendet. Machen Sie sich vor der Benutzung unbedingt mit
ihrer Bedeutung vertraut.
Symboli
Per questo utensile vengono usati i simboli seguenti. Bisogna capire il loro significato prima di usare l’utensile.
Symbolen
Voor dit gereedschap worden de volgende symbolen gebruikt. Zorg ervoor dat u de betekenis van deze
symbolen begrijpt alvorens het gereedschap te gebruiken.
Símbolos
A continuación se muestran los símbolos utilizados con esta herramienta. Asegúrese de que entiende su
significado antes de usarla.
Símbolos
O seguinte mostra os símbolos utilizados para a ferramenta. Certifique-se de que compreende o seu
significado antes da utilização.
Symboler
Nedenstående symboler er anvendt i forbindelse med denne maskine. Vær sikker på, at De har forstået
symbolernes betydning, før maskinen anvendes.
Symboler
Det följande visar de symboler som används för den här maskinen. Se noga till att du förstår deras innebörd
innan maskinen används.
Symbolene
Følgende viser de symblene som brukes for maskinen. Det er viktig å forstå betydningen av disse før maskinen
tas i bruk.
Symbolit
Alla on esitetty koneessa käytetyt symbolit. Opettele näiden merkitys, ennen kuin käytät konetta.
™‡Ì‚ÔÏ·
∆· ·ÎfiÏÔ˘ı· ‰Â›¯ÓÔ˘Ó Ù· ۇ̂ÔÏ· Ô˘ ¯ÚËÛÈÌÔÔÈÔ‡ÓÙ·È ÁÈ· ÙÔ Ì˯¿ÓËÌ·. µÂ‚·Èˆı›Ù fiÙÈ
ηٷϷ‚·›ÓÂÙ ÙË ÛËÌ·Û›· ÙÔ˘˜ ÚÈÓ ·fi ÙË ¯Ú‹ÛË.
[Read instruction manual.
[Lire le mode d’emploi.
[Bitte Bedienungsanleitung lesen.
[Leggete il manuale di istruzioni.
[Lees de gebruiksaanwijzing.
[Lea el manual de instrucciones.
[Leia o manual de instruço˜es.
[Læs brugsanvisningen.
[Läs bruksanvisningen.
[Les bruksanvisingen.
[Katso käyttöohjeita.
[¢È·‚¿ÛÙ ÙȘ Ô‰ËÁ›Â˜ ¯Ú‹Û˘.
[DOUBLE INSULATION
[DOUBLE ISOLATION
[DOPPELT SCHUTZISOLIERT
[DOPPIO ISOLAMENTO
[DUBBELE ISOLATIE
[DOBLE AISLAMIENTO
[DUPLO ISOLAMENTO
[DOBBELT ISOLERET
[DUBBEL ISOLERING
[DOBBEL ISOLERING
[KAKSINKERTAINEN ERISTYS
[¢π¶§∏ ª√¡ø™∏
5604R (illust) (’99. 6. 10)
5

ENGLISH Explanation of general view
1Hex wrench
2Shaft lock
3Tighten
4Loosen
5Saw blade
6Outer flange
7Inner flange
8Outer flange
9Hex socket head bolt
0Saw blade
qSetting protuberances
wHex socket head bolt
(For adjusting riving knife)
eCutting depth
rLoosen
tLever
yThumb nut
uFor 45° bevel cuts
iFor straight cuts
oBase plate
p45° angle cuts
aStraight cuts
sTop guide
dBase
f60° angle cuts
g45° angle cuts
h30° angle cuts
jStraight cuts
kBlade
lBase
;Top guide
zLock-off button
xSwitch trigger
cVacuum cleaner
vLimit mark
bBrush holder cap
nScrewdriver
SPECIFICATIONS
Model 5603R 5703R 5903R 5103R 5143R
Blade diameter .................................................... 165 mm 190 mm 235 mm 270 mm 355 mm
Max. cutting depth
At 90° ............................................................... 54 mm 66 mm 85 mm 100 mm 130 mm
At 45° ............................................................... 38 mm 46 mm 64 mm 73 mm 90 mm
No load speed (RPM) ......................................... 5,000 4,800 4,500 3,800 2,700
Overall length ...................................................... 330 mm 356 mm 400 mm 442 mm 607 mm
Net weight ........................................................... 4.2 kg 5.2 kg 7.6 kg 9.4 kg 14.5 kg
•Due to our continuing program of research and
development, the specifications herein are subject
to change without notice.
•Note: Specifications may differ from country to
country.
Power supply
The machine should be connected only to a power
supply of the same voltage as indicated on the
nameplate, and can only be operated on single-phase
AC supply. They are double-insulated in accordance
with European Standard and can, therefore, also be
used from sockets without earth wire.
Safety hints
For your own safety, please refer to the enclosed
Safety instructions.
ADDITIONAL SAFETY RULES
1. Wear hearing protection.
2. Keep Guards In Place and In Working Order.
Never wedge or tie lower guard open. Check
operation of lower guard before each use.
Don’t use if lower guard does not close briskly
over saw blade.
CAUTION: If saw is dropped, lower guard may
be bent, restricting full return.
3. Do not use blades which are deformed or
cracked.
4. Do not use blades of high speed steel.
5. Do not stop the blades by lateral pressure on
the saw blade.
6. Keep Blades Clean and Sharp.
Sharp blades minimize stalling and kickback.
7. DANGER: Keep Hands Away From Cutting
Area. Keep hands away from blades. Don’t
reach underneath work while blade is rotating.
Don’t attempt to remove cut material when
blade is moving.
CAUTION: Blades coast after turn off.
8. Support Large Panels.
Large panels must be supported as shown in
Fig. A to minimize the risk of blade pinching
and kickback.
When cutting operation requires the resting of
the saw on the work piece, the saw shall be
rested on the larger portion and the smaller
piece cut off.
To avoid kickback, do support board or panel
near the cut.
Fig. A
Don’t support board or panel away from the cut.
Fig. B
6
5603R – 5413R (E) (’99. 6. 11)

9. Use Rip Fence.
Always use a fence or straight edge guide
when ripping.
10. Guard Against Kickback.
Kickback occurs when the saw stalls rapidly
and is driven back towards the operator.
Release switch immediately if blade binds or
saw stalls. Keep blades sharp. Support large
panels as shown in Fig. A. Use fence or
straight edge guide when ripping. Don’t force
tool. Stay alert exercise control. Don’t remove
saw from work during a cut while the blade is
moving.
NEVER place your hand or fingers behind the
saw. If kickback occurs, the saw could easily
jump backwards over your hand, possibly
causing severe injury.
Fig. C
11. Lower Guard. Raise lower guard with the
retracting handle.
12. Adjustments. Before cutting be sure depth
and bevel adjustments are tight.
13. Use Only Correct Blades In Mounting. Don’t
use blades with incorrect size holes. Never
use defective or incorrect blade washers or
bolts.
14. Avoid Cutting Nails. Inspect for and remove all
nails from lumber before cutting.
15. When operating the saw, keep the cord away
from the cutting area and position it so that it
will not be caught on the workpiece during the
cutting operation.
Operate with proper hand support, proper
workpiece support, and supply cord routing
away from the work area.
WARNING:
It is important to support the workpiece prop-
erly and to hold the saw firmly to prevent loss
of control which could cause personal injury.
Fig. D illustrates typical hand support of the
saw.
A typical illustration of proper hand support,
workpiece support, and supply cord routing.
Fig. D
16. Place the wider portion of the saw base on that
part of the workpiece which is solidly sup-
ported, not on the section that will fall off when
the cut is made.
As examples, Fig. E illustrates the RIGHT way
to cut off the end of a board, and Fig. F the
WRONG way. If the workpiece is short or
small, clamp it down. DON’T TRY TO HOLD
SHORT PIECES BY HAND!
Fig. E
Fig. F
5603R – 5413R (E) (’99. 6. 11)
7

17. Never attempt to saw with the circular saw
held upside down in a vise. This is extremely
dangerous and can lead to serious accidents.
Fig. G
18. Before setting the tool down after completing
a cut, be sure that the lower (telescoping)
guard has closed and the blade has come to a
complete stop.
SAVE THESE INSTRUCTIONS.
OPERATING INSTRUCTIONS
Removing or installing saw blade
The following blade can be used with this tool.
Model Max. dia. Min. dia. Blade thickness Kerf
5603R 165 mm 150 mm 1.6 mm or less 1.9 mm or more
5703R 190 mm 170 mm 1.6 mm or less 1.9 mm or more
5903R 235 mm 210 mm 1.7 mm or less 2.1 mm or more
5103R 270 mm 260 mm 1.8 mm or less 2.2 mm or more
5143R 355 mm 350 mm 2.3 mm or less 2.7 mm or more
The thickness of the riving knife is 1.8 mm for Models
5603R and 5703R or 2.0 mm for Models for 5903R
and 5103R or 2.5 mm for Model 5143R.
CAUTION:
•Do not use saw blades which do not comply with the
characteristics specified in these instructions.
•Do not use saw blades the disc of which is thicker or
the set of which is smaller than the thickness of the
riving knife.
To remove the saw blade, depress the shaft lock fully
to prevent shaft rotation, then use the hex wrench to
loosen the hex socket head bolt. (Fig. 1)
Now remove the outer flange, raise the safety cover
as much as possible, and remove the saw blade.
(Fig. 2)
Install the saw blade using the reverse of the removal
procedure. Install the inner flange, saw blade, outer
flange and hex socket head bolt, in that order. Be sure
to secure the hex socket head bolt tightly with the
shaft lock fully depressed. (Fig.1&3)
CAUTION:
•Make sure that the blade teeth point forward in the
same direction as the tool rotation (the arrow on the
blade should point in the same direction as the
arrow on the tool).
•Never depress the shaft lock while the saw is
running.
•Use only the Makita socket wrench to remove or
install the blade.
Riving knife adjustment (Fig. 4)
Use the socket wrench to loosen the hex head socket
bolt for the riving knife adjustment, then raise the
safety cover. Move the riving knife up or down over
the two protuberances for settings indicated in the
illustration, so as to obtain the proper clearance
between the riving knife and saw blade.
CAUTION:
Ensure that the riving knife is adjusted such that:
The distance between the riving knife and the toothed
rim of the saw blade is not more than 5 mm.
The toothed rim does not extend more than 5 mm
beyond the lower edge of the riving knife.
Adjusting depth of cut (Fig. 5)
Loosen the lever on the depth guide and move the
base up or down.At a desired depth of cut, secure the
base by tightening the lever.
CAUTION:
•Use a shallow depth of cut when cutting thin work-
piece for cleaner, safer cuts.
•After adjusting the depth of cut, always tighten the
lever securely.
8
5603R – 5413R (E) (’99. 6. 14)

Adjusting for bevel cuts (Fig. 6)
•Loosen the thumb nuts in front and back, and tilt the
tool to the desired angle for bevel cuts (0 – 45°).
Secure the thumb nuts tightly in front and back after
making the adjustment. (5603R, 5703R, 5903R,
5103R)
•Loosen the thumb nut in front and tilt the tool to the
desired angle for bevel cuts (0 – 60°). Secure the
thumb nut tightly in front after making the adjust-
ments. (5143R)
Sighting (5603R, 5703R) (Fig. 7)
For straight cuts, align the right notch on the front of
the base with your cutting line on the workpiece.
For 45° bevel cuts, align the left notch with it.
Top guide (5903R, 5103R) (Fig. 8)
Align your sight line with either the 0° notch for
straight cutting or the 45° notch for 45° angle cuts.
Top guide (5143R) (Fig. 9)
Align your sight line with either the 0° notch for
straight cutting or the 30° notch for 30° angle cuts or
the 45° notch for 45° angle cuts or the 60° notch for
60° angle cuts.
Switch action (Fig. 10)
To prevent the switch trigger from being accidentally
pulled, a lock-off button is provided. To start the tool,
press the lock-off button and pull the switch trigger.
Release the switch trigger to stop.
CAUTION:
•Before plugging in the tool, always check to see that
the switch trigger actuates properly and returns to
the ‘‘OFF’’ position when released.
Operation (Fig. 11)
Hold the tool firmly. Set the base plate on the work-
piece to be cut without the blade making any contact.
Then turn the tool on and wait until the blade attains
full speed. Now simply move the tool forward over the
workpiece surface, keeping it flat and advancing
smoothly until the sawing is completed. To get clean
cuts, keep your sawing line straight and your speed of
advance uniform.
CAUTION:
•The riving knife should always be used except when
plugging in the middle of the workpiece.
•Do not stop the saw blade by lateral pressure on the
disc.
Guide rule (Fig. 12 & 13)
The handy guide rule allows you to do extra-accurate
straight cuts. Simply slide the guide rule up snugly
against the side of the workpiece and secure it in
position with the screw on the front of the base. It also
makes repeated cuts of uniform width possible.
Joint assembly (Fig. 14 & 15 & 16)
(for connecting a vacuum cleaner)
When you wish to perform clean cutting operation,
connect a vacuum cleaner to your tool. Install the joint
on the tool using the screw. Then connect a hose of
vacuum cleaner to the joint.
MAINTENANCE
CAUTION:
Always be sure that the machine is switched off and
unplugged before carrying out any work on the
machine.
To maintain product safety and reliability, repairs,
maintenance or adjustment should be carried out by a
Makita Authorized Service Center.
5603R – 5413R (E) (’99. 6. 11)
9

FRANÇAIS Descriptif
1Clé
2Verrouillage d’arbre
3Serrer
4Desserrer
5Lame de scie
6Bride extérieure
7Bride intérieure
8Bride extérieure
9Boulon à tête à six pans
0Lame de scie
qSaillies de réglage
wBoulon à tête à six pans
(Pour le réglage du couteau à
riveter)
eProfondeur de coupe
rDesserrer
tLevier
yEcrou à oreilles
uPour coupes coniques à 45°
iPour coupes droites
oPlaque de base
pCoupes à angle de 45°
aCoupes droites
sGuidage supérieur
dBase
fCoupes à angle de 60°
gCoupes à angle de 45°
hCoupes à angle de 30°
jCoupes droites
kLame
lBase
;Guidage supérieur
zBouton de déverrouillage
xDéclencheur
cAspirateur
vMarque de limite
bCapuchon du support de
brosse
nTournevis
SPECIFICATIONS
Modèle 5603R 5703R 5903R 5103R 5143R
Diamètre de la lame ........................................... 165 mm 190 mm 235 mm 270 mm 355 mm
Profondeur max. de coupe
A 90° ................................................................ 54 mm 66 mm 85 mm 100 mm 130 mm
A 45° ................................................................ 38 mm 46 mm 64 mm 73 mm 90 mm
Vitesse à vide (t/mn) ........................................... 5 000 4 800 4 500 3 800 2 700
Longueur totale ................................................... 330 mm 356 mm 400 mm 442 mm 607 mm
Poids net ............................................................. 4,2 kg 5,2 kg 7,6 kg 9,4 kg 14,5 kg
•Etant donné l’évolution constante de notre pro-
gramme de recherche et de développement, les
spécifications contenues dans ce manuel sont
sujettes à modification sans préavis.
•Remarque : Les spécifications peuvent varier suiv-
ant les pays.
Alimentation
L’outil ne devra être raccordé qu’à une alimentation
de la même tension que celle qui figure sur la plaque
signalétique, et il ne pourra fonctionner que sur un
courant secteur monophasé. Réalisé avec une dou-
ble isolation, il est conforme à la réglementation
européenne et peut de ce fait être alimenté sans mise
à la terre.
Consignes de sécurité
Pour votre propre sécurité, reportez-vous aux con-
signes de sécurité qui accompagnent l’outil.
CONSIGNES DE SECURITE
SUPPLEMENTAIRES
1. Portez des protections pour les oreilles.
2. Laissez les protections montées sur l’outil et
maintenez-les en bon ordre de marche.
N’ouvrez jamais la protection inférieure à
l’aide d’un coin ou d’une entretoise. Vérifiez le
bon fonctionnement de la protection inférieure
avant chaque utilisation. N’utilisez pas l’outil
si la protection inférieure ne recouvre pas
immédiatement la lame de scie.
PRECAUTION : Si la scie est tombée, la pro-
tection inférieure risque d’être voilée, ce qui
l’empêchera de revenir à fond en position
d’origine.
3. N’utilisez pas de lames déformées ou fissu-
rées.
4. N’utilisez pas de lames en acier rapide.
5. N’arrêtez pas la lame de scie en exerçant une
pression latérale sur le disque.
6. Maintenez les lames propres et affûtées.
Des lames affûtées réduiront les risques de
calage et de retour de lame.
7. DANGER : N’approchez pas les mains de la
zone de coupe.
N’approchez pas les mains des lames. Ne
vous mettez pas sous la pièce pendant que la
lame tourne. N’essayez pas de retirer le maté-
riau coupé lorsque la lame tourne.
PRECAUTION : Lorsque vous éteignez l’outil,
les lames continuent de tourner sous l’effet de
la force d’inertie.
8. Soutenez les grands panneaux.
Les grands panneaux devront être soutenus
comme indiqué sur la Fig. A pour réduire tout
risque de pincement ou de retour de lame.
Si le travail de coupe nécessite que vous
posiez la scie sur la pièce, posez la scie sur sa
grande section, et couper la petite section.
Pour éviter tout retour de lame, soutenez la planche
ou le panneau près de l’endroit de la coupe.
Fig. A
10
5603R-5143R (F) (’99. 6. 14)