Makita LS1000 User manual

Mitea SKW
Blade
d,amefe,
255 mm (10") MODEL LSlOOO
Equipped with Electrical Blade Brake
Ne1
weigh1
Max cuitinq capacifies IH x WI
Dirneriiion~ IL x W x HI
Hole diamerer
Cross cut I0"I 1 Miter cut 145"l
INSTRUCTION MANUAL
DOUBLE
INSULA1'ION
SPEC I F I CAT I 0 N S
255 mm 1 15 88 mm and 25 mm I 70 mm x 122 mm
70 mm x 90 mm 4.100 496 mm x 470 mm x 442 mm 18 0 kg
12 3/4" x 4 3)4 I I 12 3,4" x 3 112") I Rlmin 1 119 112" x 18 1 2" x 17 3r8"I I 140lbsl
1lO"l
15,8" and 31 32 I
* Manufacturer reserves the right to change specifications without notice.
* Note: Specifications may differ from country to country.

BEFORE CONNECTING YOUR TOOL
TO A POWER SOURCE
Be sure you have read all
GENERAL POWER TOOL SAFETY RULES
GENERAL SAFETY PRECAUTIONS
(For All Tools)
1. KNOW YOUR POWER TOOL. Read the owner's manual carefully. Learnthe
tools applications and limitations, as well as the specific potential hazards
peculiar to
it.
2. KEEP GUARDS IN PLACE and in working order.
3. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keysand adjusting wrenches are removed from tool before turning
it on.
4. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
5. DON'T USE INDANGEROUS ENVIRONMENT. Don't use power tools indamp
or wet locations, or expose them to rain. Keep work area well lighted.
6. KEEP CHILDRENAWAY. All visitors should be kept safe distance from work
area.
7. MAKE WORKSHOP KID PROOF with padlocks, master switches, or by
removing starter keys.
8. DON'T FORCETOOL. It will do thejob better and safer at the rate for which
it was designed.
9. USE RIGHT TOOL. Don't force tool or attachment to do a job for which it
was not designed.
IO. WEAR PROPER APPAREL. Wear no loose clothing, gloves, neckties, rings,
bracelets, or other jewelry which may get caught
in moving parts. Nonslip
footwear is recommended. Wear protectivehair coveringtocontain longhair.
11. ALWAYS USE SAFETY GLASSES. Also useface or dust mask if cutting oper-
ation is dusty. Everyday eyeglassesonly have impact resistant lenses, they
are NOT safety glasses.
12. SECURE WORK. Use clamps or avise to hold work when practical. It's safer
than using your hand and
it frees both hands to operate tool.
13. DON'T OVERREACH. Keep proper footing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and
safest performance. Follow instructions for lubricating and changing acces-
sories.
15. DISCONNECTTOOLS before servicing; when changing accessories such as
blades, bits, cutters, and the like.
2

16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is
in off position before plugging in.
17. USE RECOMMENDED ACCESSORIES. Consult the owner's manual for
recommendedaccessories. The useof improper accessories may cause risk
of injury to persons.
18. NEVER STAND ON TOOL. Serious injury couldoccur if the tool istipped or
if the cutting tool is accidentally contacted.
19. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other
part that is damaged should be carefully checked to determine that
it will
operate properly and perform its intended function - check for alignment
of movingparts, binding of movingparts, breakage of parts, mounting, and
any other conditions that may affect itsoperation. A guard or other part that
is damaged should be properly repaired or replaced.
20. DIRECTION OF FEED. Feed work intoa blade or cutter against the direction
of rotation of the blade or cutter only.
21. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don't
leave
tool until it comes to a complete stop.
22. This tool is intend d for residential use only.
23. When servicing use only identical replacement parts.
9
VOLTAGE WARNING: Before connectingthe tool toa power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified on the
nameplate of the tool. A power source
with voltage greater than that specified
for the tool can result
in SERIOUS INJURY tothe user - as well as damage to
the tool. If
in doubt, DO NOT PLUG IN THE TOOL. Using a power source with
voltage less than the nameplate rating is harmful to the motor.
3

ADDITIONAL SAFETY RULES
1. Don't use the tool in the presence of flammable liquids or gases.
2. Check the blade carefully for cracks or damage before operation. Replace
cracked or damaged blade immediately.
3. Use only flanges specified for this tool.
4. Be careful not to damage the arbor, flanges (especially the installing sur-
5. Make sure that the turn base is properly secured so it will not move during
6. Always keep the table top clear of chips, small pieces and so on in order
7. Avoid cutting nails. Inspect for and remove all nailsfrom the workpiece be-
8. Make sure the shaft lock is released before the switch is turned on.
9. Be sure that the bladedoes notcontact the turn baseinthe lowest position.
face) or bolt. Damage to these parts could result
in blade breakage.
operation.
to maintain a safe, clean surface.
fore operation.
IO. Hold the handle firmly.
11. Keep hands away from rotating parts.
12. Make sure the blade is not contacting the workpiece before the switch is
turned on.
13. Before using the tool on an actual workpiece, let it run for a while. Watch
for vibration or wobbling that could indicate poor installation or a poorly
balanced blade.
14. Wait until the blade attains full speed before cutting.
15. Stop operation immediately if you notice anything abnormal.
16. Do not attempt to lock the trigger in the on position.
17. Always switchoff and wait for the bladetocome toa complete stopbefore
removing, securing workpiece, changing workpiece position, angle or the
blade itself.
18. Don't abusecord. Never yank cordtodisconnect it fromthe receptacle. Keep
cord away from heat, oil, water and sharp edges.
WARNING
For Your Own Safety Read Instruction
Manual Before Operating Miter Saw
1. Wear eye protection.
2. Keep hands out of path of saw blade.
3. Do not operate saw without guards in place.
4. Do not perform any operation freehand.
5. Never reach around saw blade.
6. Shut off power and wait for saw blade tostop before servicing or adjusting
tool.
SAVE THESE INSTRUCTIONS.
4

HOW TO USE
Handlelatch
This tool
is equipped with a handle latch
which
is used to lock the handle in the
lowered position. To release from the
lowered position, lower the handleslightly
and turn the handle latch to the released
position.
To lock the handle inthe lowered
position, lower the handle fully and turn
the handle latch to the locked position.
When carrying the tool, lock the handle in
the lowered position and secure the turn
base by means of the grip.
Bench mounting miter saw
This tool should be bolted with two bolts
to
a level and stable surface using the bolt
holesprovided inthe tool's base.
Removing
or installingsaw blade
First, be sure to unplug the tool from the
power source.
Loosen the screw holdingthe center cover.
Raise the safety cover and center cover.
i Handle latch
Fig. 1
Fig. 2
Fig. 3
Fig. 4
5

Fig. 5
Fig. 6
CAUTION :
*When installingthe blade, make sure that the direction of the arrow on the surface of
0 Use only the Makitasocket wrench to installor remove the blade.
the blade
is compatible with that on the blade case.
Safety cover
When cutting operations are performed,
the safety cover rises
as a result of contact
with the workpiece. The cover returns to
its original position when the cut is com-
pleted and the handle
is raised. NEVER
DEFEAT
OR REMOVE THE SAFETY
COVER. In the interest of your personal
safety, always maintain the safety cover in
a freely moving condition. Any irregular
operation of the safety cover should
be corrected immediately. NEVER USE
THE TOOL WITH A FAULTY SAFETY
COVER. If the see-through safety cover
becomes dirty, or sawdust adheres to
it in such a way that the blade and/or workpiece is
no longer easily visible; unplug the saw and clean the cover carefully with a damp cloth.
Do notuse solvents or any petroleum-basedcleaners on the plastic cover.
6

Maintainingmaximum cuttingcapacity
Unplug the tool before any adjustment
is
attempted.
This tool
is factory adjusted to provide
the max. cutting capacity for
a 255"
(1
0") saw blade. When the diameter of the
blade has been reduced due to sharpening,
loosen the hex nut
at the rear of the gear
housing. Use
a screwdriver to adjust the
depth adjusting bolt. The saw blade
is
lowered by turning the depth adjusting
bolt counterclockwise and raised by turn-
ing
it clockwise. Adjust so that when the
handle
is in the fully lowered position,
there will be
a distance of about 122 mm
(4-3/4") from the front face of the guide
fence to the point where the front edge of
the blade enters the kerf. Now tighten the
hex nut with the wrench while carefully
holding the adjusting bolt in position with
the screwdriver.
Fig. I
Fig. 9
Adjusting for smooth handleaction
The hex lock nut holding together the gear
housing and arm has been factory adjusted
to assure smooth handle action up and
down and to guarantee precise cutting.
Do
not tamper with it.
Should looseness develop at the gear hous-
ing and arm connection, perform the fol-
lowing adjustment. Work the handle up
and down while tightening the hex lock
nut; the best position to tighten the hex
lock nut
is just before the motor body
weight
is obvious.
Fig. 11
After adjusting the hex lock nut, be sure the handle returns automatically to the initial
position from any position. If the hex lock nut
is too loose, the cutting accuracy will be
affected; if
it is too tight, it will be hard to work the handle up and down. Note that this
is a self locking nut; it is a special type that does not loose in normal use. It should not
be overtightenedor replaced with other types of nuts.
7

Positioningfor miter angle
Loosen the grip by turning counterclock-
wise. Press down the latch spring. This
allows the turn base to turn freely. When
you have moved the grip to the position
where the pointer indicates the desired
angle on the miter
scale, release the latch
spring and securely tighten the grip clock-
wise.
NOTE
:
I
Latch spring
P
Fig. 11
The latch spring automatically locates miter angles of 0, 15,22.5,30 and 45 degrees. To
select one of these angles, turn the turn base near the desired angle while releasingthe
latch spring and allow the latch spring to
seat itself in the miter notch. Then tighten the
grip securely.
Alignment for squareness
This tool was carefully adjusted and aligned for squareness of cut
at the factory, but
rough handling may have affected the alignment. If your tool
is not aligned properly,
perform the following.
Loosen the grip and
set the turn base at
zero degree by turning the turn base and
allowing the latch spring to
seat itself in
the miter notch.
If the pointer on the indication plate
is not
at zero on the miter scale, gently tighten
the grip and then loosen the screws on the
indication plate. Adjust the indication
plate so that the pointer will be at zero on
the miter scale. Then tighten the screws
on the indication plate. Tighten the grip
securely and loosen the hex bolts on the
1
Fig. 12
guide fence.Square the side of the blade with the side of the guide fence using a ruler
(try-squareor the like).Then securely tighten the hex bolts on the guide fence.
8

Emptying dust bag
When the dust bag is about half full, re-
move the dust bag from the tool and pull
the fastener out. Empty the dust bag of
its
contents, tapping it lightly so as to remove
particles adhering to the insides which
might hamper collection.
I
Fig. 14
Securing workpiece
By turning the knob on the vise counterclockwise,the screw is released and the vise shaft
can be moved rapidly in and out.
By turning the knob clockwise, the screw remains
secured.
To grip workpieces, turn the knob gently clockwise, until the projection reaches
its topmost position, then fasten securely. If the knob is forced in or pulled out while
being turned clockwise, the projection may stop
at an angle. In this case, turn the knob
back counterclockwiseuntil the screw
is released, before turning again gently clock~se.
CAUTION :
.Grip workpieces only when the projec-
tion
is at the topmost position. Other-
wise the workpiece cannot be properly
gripped and might pop out or damage the
blade.
(Dangerousway to grip workpiece)
Fig. 17
0 When making miter cuts of 35 degrees or more, to the side that the vise is mounted, the
safety cover movement may be slightly obstructed by the
vise. This only occurs when
the workpiece dimensionsare more than
90 mm (3-1/2”) inwidth and less than 60mm
(2-3/8“) in height, or
less than 90 mm (3-1/2”) inwidth and less than 30mm (1-3/16”)
inheight.
If this situation occurs, re-mountthe vise on the other side of the tool’s base.
9

Switchaction
To prevent the trigger from being acciden-
tally pulled,
a lock-off button is provided
as a safety feature.
To start the tool, press
in the lock-off
button and pull the trigger.
Release the
trigger tostop.
Fig. 18
CAUTION :
0 Before plugging inthe tool, always check to see that the trigger switch actuatesproperly
When not using the tool, remove the lock-off button. This preventsunauthorized opera-
and returnstothe
"OFF" position when released.
tion.
Operation
When cutting with this tool, the thickness
of the blade
is cut as well. Therefore, your
cutting line should be on either the left or
right side of the groove in the kerf board.
Switch on the tool and wait until the blade
attains full speed before lowering gently
into the cut. When the blade contacts the
workpiece, gradually bear down on the
handle to perform the cut. When the cut
is
completed, switch off the tool and WAIT
UNTIL THE BLADE HAS COME
TO A
COMPLETE STOP before returning the
blade to
its fully elevated position. A thin-
cut piece could otherwise contact the
coasting blade and be thrown around dan-
gerously.
When cutting
2 x 4 (1-518" x 3-112")
Cuts of 45 degrees can be done as usual as
long as the workpiece is notpositionedver-
tically. To cut vertically positioned work-
piece, insert
a space block or scrap of wood
measuring
1/2" (12") in thickness be-
tweenthe workpiece and the guide fence.
Guide fence
I I ,-.---->
Workpiece
/I !I j
10

Carrying tool
When carrying the tool, lower the handle
fully and turn the handle latch to the
locked position. Also secure the turn base
by means
of the grip. The tool can then be
conveniently carriedby the carryinghandle.
Fig. 21
MAINTENANCE
CAUTION :
Always be sure that the tool is switched off and unpluggedbefore attempting to perform
inspection or maintenance.
Replacingcarbon brushes
Remove and check the carbon brushes
regularly. Replace when they wear down
to about
6 mm (1/4") or less. Keep the
carbon brushes clean and free to slip inthe
holders. Both carbon brushes should
be
replaced at the same time. Use only Makita
carbon brushes.
Use
a screwdriver to remove the brush
holder caps. Take out the worn carbon
brushes, insert the new ones and secure the
brush holder caps.
I
6mm (1/4")
Fig. 2:
To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or
adjustment should be performed by Makita Authorized or Factory Service Centers,
alwaysusing Makita replacementparts.
11

ACCESSORIES
CAUTION:
These accessories or attachments are recommended for use with your Makita tool specified in this
manual. The use of any other accessories or attachmentsmight present a risk of injury to persons.
The accessories or attachments shouldbe used only inthe proper and intendedmanner.
~
Part No.
792317-2
0 Dust bag
Part No. 122319-8
Dia. Holedia. No.
(mm) (mm) teeth
255-7A 255 (10') 15.88 (5/8") 36
NO.
e Socket wrench 13
Part No. 782212-4
Dia. Holedia.
(mm) (mm)
Part
No. NO.
Lock-off button 2 PCS.
Part No. 411478-6
No.
teeth
0 Saw blades
Chisel tooth combination saw blade
Miter saw blade
0 Ring (16)
Part No. 257022-3
For a 25 mm (31/32") arbor hole
For rip and cross-cut work.
Mostfrequently used for general carpentry.
For smooth cutting of wood.
7920774 I 255-4 I 255(10') I 25(31/32") 1 100
792078-4 I 255-4A I 255 (10") I 25 (31/32") 1 100
Carbide-tipped saw blade Fast, smoother, longer sawing without blade
sharpening. Cuts wood, dry wall, plastics.
Dia.
Part
No.
.. . For aluminum cutting.
12

Oci -04-'85 EN
255 mm (IO")
Model LSIOOO
@ma MITER SAW
13

Note: The switch, noise suppressor and other part configurations
may differ from country
to country.
14

MACHINE
~
1 1 Spindle Lock Ishaft Lock)
2 1 Baffle Plate
3
1 0 Ring 32
4
1 Ball Bearing 6ZOILL6
5 1 Fan 92
6 1 ARMATURE ASSEMBLY
(With item 5 - 81
7 1 lnsulatton Washer
6 1 Ball Bearing 6200LB
9 2 + Hex Bolt M5x65 lWith Washer1
10 1
Rubbei Pin 4
11
1
FIELD ASSEMBLY
12 1
Motor Housing
13 1
Name Plate
14 4 Rivelo-5
16 4
Pan Head Screw M5x75 (With Washer)
17 3 Pan Head Screw M4x30 (WithWasherl
18 2 Carbon Brush
19 2
Brush Holder Cap
20
2 Pan Head Screw M4x16 (With Washer1
21 1 Clamp cover
22 2 Pan Head Screw M4x18 (With Washer)
23 1 Strain Relief
24 1 Noise Suppressor
25 1 Handlecover
26
1 Pan Head Screw M4x6 (With Washer1
21 1
Switch
26 1 Clamp
Bare
29 1 Cord Guard
30
1 Cord
31
1
Screw MlOx7O
32
1 Flat Washer 10
33
1
Hex Nu1 M10
34 1 Cushion
35 1 Pan Head
Screw M5x22 (With Washerl
39 2 Pan Head Screw M4x14 (With Washerl
40 1
Key 4
41 1
wlngnoit ~5~12
42
1 Cap Square Neck Boll M5x8
43
1 Plate
44 1
Spring 26
45 1 t Pan Head Screw M5
46 1 Rubbersleeve
6
47 1 Safety cover
49 1
Hex Nut M5
50 1 Blade Cane
52 1 Outer Flange 55
53 1 Inner Flange 55
54 4 Pan Head Screw M5x20 (With Washerl
55 1 Bearing Retainer 71
56 1 Spindle
57 1
Thin Washer I7
46
1 Spring Washer 5
51 1 Hex Flange Head Boll Max20
Note The switch noise wppressor and other par1SpeClfKatlOnS may
15
MACHINE
~
58 1 nail Beallng 6203~~8
59 1 Bearing BOX
60 1 Helical Gear 41
61
1 Retaining Ring S ~ 17
62 1 Needle Bearing 1210
63 I Gear Housing
64 4 Hex Boll M10x25 (WithWasherl
65 1 Guide Rule (Guide Fence1
66 1 Setscrew M10
67 1 Hex BoltM16
68 1 Flat Washer 16
69 1 Arm
70 1
Torsion Spring 32
71 1 Stopper
72 1 Wave Washer 8
73 I Thin Washer 8
74 1 + Pan Head Screw M6
75 1
Flat Washer 16
76 1 Hex NufM16-24
77
1 Chip Deflector
18 1 Kerf Board
79 1 set Plate
80 1 Holder
81 1 Screw M6x12
83 1
Nut Holder
84
1 Pan Heed Screw M5x14 lWithWasher1
85 1 set Plate
86 2 Prolecler
88 1 Release Nut L
90 1 Knob 45
91 1 Flat Washer 12
92
1 Vice Plate
93 1 Flat Washer 6
94 1 Pan Head Screw M6x14
95 2 Pan Head Screw M4x8 lWilh Washer)
96 1 Indication Label
97 1 Plate
98 1 Grip 32
99 1 Knock Spring
82 1 Base
87 1 ~eiease NUT R
89 1 vice ~~m
100 1 Pan Head Screw M5x30 (With Washerl
101 2 Hex Bolt M8x25 (With Washed
102 1 Leaf stay
103 1 Knock Pin
104 1
Turning Stay
106 1 Holder
107
2 Hex Socket Head Boll M10x35
108
2 Sprlng Washer 10
109 1 TurnBase
110 2 SpringPin5-18
io5
2 wlngnoit ~6x12
differ
from Country 10 country

MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to
be free of defects from workmanship and materials for the period of ONE YEAR from the date of
original purchase. Should any trouble develop during this one-year period, return the COMPLETE
tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows
the trouble is caused by defective workmanship
or material, Makita will repair (or at our option,
replace) without charge.
This Warranty does not apply where:
repairs have been made or attempted by others:
e repairs are required because of normal wear and tear
e The tool has been abused, misused or improperly maintained;
e alterationshave been made to the tool.
IN
NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CON-
SEQUENTIAL DAMAGES FROM THE SALE OR USE OFTHE PRODUCT. THIS DISCLAIMER
APPLIES BOTH DURING AND AFTER THETERM OFTHISWARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES OF “MERCHANTABILITY“ AND “FITNESS FOR A SPECIFIC PURPOSE,”
AFTER THEONE-YEAR TERM OFTHIS WARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from
state to state. Some states do not allow the exclusion or Limitation
of incidental or consequential
damages,
so the above limitation or exclusion may not apply to you. Some states do not allow
limitation on how long an implied warranty lasts,
so the above limitation may not apply to you.
~~ wln&x,Ltd.
11-8,3-chome,Sumiyoshi-eho, Anjo, Aichi 446, Japan
PRINTED INJAPAN
1986 - 3 - N