Mars BD22 Series User manual

BD22 Submittal Package
14716 S. BROADWAY, GARDENA, CA 90248 ● Ph: [phone] Fax: [phone] ● www.marsair.com
© Copyright Mars Air Systems, LLC 2014
NOTE: MARS AIR SYSTEMS, LLC reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions, or replacements
for previously purchased equipment.
MARS AIR SYSTEMS, LLC ● GARDENA, CA ● USA
BD22 Electric
Heated Series
Belt Drive 22
Industrial Air Curtain
Submittal Package
Submitted by:
Mars Air Systems, LLC
14716 S. Broadway
Gardena, CA 90248
P.O.#
S.Q.
Company
Print Name
Signature
Date
Company Seal or Stamp
(Electronic Signature Preferred)

BD22 Submittal Package
14716 S. BROADWAY, GARDENA, CA 90248 ● Ph: [phone] Fax: [phone] ● www.marsair.com
© Copyright Mars Air Systems, LLC 2014
NOTE: MARS AIR SYSTEMS, LLC reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions, or replacements
for previously purchased equipment.
MARS AIR SYSTEMS, LLC ● GARDENA, CA ● USA
Table of Contents
Page # Content
3-4 BD22 Electric Submittals
5 Typical Electric Heated Wiring Diagrams
6 Thermostat Submittals
7-8 Accessory Installation Supplement
9-12 Installation, Operation and Maintenance
13-14 Heated Products Supplement
15-16 Troubleshooting Guide
17 Warranty
18-27 CSI Spec
28 Reference Links

BD22 (Belt Drive) Series
Electric Heated
Model Lengths 96” – 192”
14716 S. BROADWAY, GARDENA, CA 90248 ● Ph: [phone] Fax: [phone] ● www.marsair.com
© Copyright Mars Air Systems, LLC 2014
NOTE: MARS AIR SYSTEMS, LLC reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for
previously purchased equipment.
MARS AIR SYSTEMS, LLC ● GARDENA, CA ● USA AR, 7/29/21
460v
(H)
575v
(I)
3Ø
kW
Temp
Rise
(°F)
BD2296-1E*-TS
195 156 155 30
BD22120-1E*-TS 245 196 195 30
BD22144-1E*-TS
289 231 230 30
BD22168-1E*-TS
339 272 270 30
BD22192-1E*-TS
390 312 310 30
Note: For Ampacity Multiply FLA X 1.25
Heater Voltage
(Voltage Code)
Amperage
* - Use corresponding letters in"Electrical Data" columns to complete the model numbers.
Heater Data
Electrical Data
(FLA)
Electric Heated Data Sheet
Applications: Environmental Separation: Max Height 24’ / Insect Control: Max Height 22’
Features:
Air Curtain
10 to 20 HP Heavy Duty TEFC Motors
Air curtain has a self-contained cabinet with sufficient strength for fastening
from overhead on both ends without intermediate support. Top and rear
mounting holes provided (4) 3/4”
Adjustable air directional nozzle with 40° sweep front to back
Standard color is Titanium Silver
Rust preventative electrostatic polyurethane powder coating
All units are shipped fully assembled ready for installation
12-month parts warranty
Freight Not Included (FOB Factory)
Proudly Made in the USA
Electric Heater Coil and Wiring
Coils are an open type for rapid temperature rise to be located in the air curtain's intake
directly in the air stream.
Manual reset thermal overload protection provided
Controls are externally mounted, prewired ready for power connection
A heat ON/OFF switch is unit mounted on external controls
Mars Recommended Accessories (See Submittals for additional details):
Door Limit Switches
o99-125, Industrial surface mounted magnetic switch (controller required)
Controllers
oMCP*-†E‡, Motor Control Panel, 120V control voltage (* = HP Code, † = # of Motors, ‡ =
Voltage Code)
Note: possible HP Codes = H (10 HP), I (15 HP), J (20 HP)
oMCP-TD, Adjustable time delay, 1sec-100hr (panel required)
oMCP-24V, Low voltage control option (panel required)
oBMS-306, BMS for monitor and control (panel required with MCP-24V)
Note: Dry contact provided in panel for monitoring motor. 24Vac signal provided
from panel for controlling motor
Sound Levels: (measured at 10’ in an open field)
10 HP Motor Unit = 75 dBA, 15 HP Motor Unit = 76 dBA, 20 HP Motor Unit = 77 dBA
BD22 (WindGuard)
Model Number
Nozzle Length
(in)
Length
(in)
Depth
(in)
Height
(in)
Motor
(hp)
Weight
(lbs)
Max Velocity
(fpm)
Max Volume
(cfm)
BD2296-1E*-TS 96 107 42 28 10 850 6000 16250
BD22120-1E*-TS 120 131 42 28 15 975 6000 20300
BD22144-1E*-TS 144 155 42 28 15 1100 6000 24350
BD22168-1E*-TS 168 179 42 28 20 1225 6000 28400
BD22192-1E*-TS 192 203 42 28 20 1350 6000 32500
* - Use corresponding letters in "Electrical Data" columns
to complete the model numbers.
Note: Data above is for 60 Hz, 17% reduction in the performance
data with 50 Hz.
Mechanical Data
Lab Data
BD22
Series: BD22
120 1 E H TS
LENGTH OF UNIT
# OF MOTORS
HEAT CODE
VOLTAGE CODE
COLOR
EXAMPLE
460v/3Ø
(H)
575v/3Ø
(I)
BD2296-1E*-TS
14.0 10.3
BD22120-1E*-TS
20.0 15.6
BD22144-1E*-TS
20.0 15.6
BD22168-1E*-TS
25.5 20.2
BD22192-1E*-TS 25.5 20.2
Model Number
Motor Amperage
* - Use corresponding letters in "Electrical Data" columns to
complete the model numbers.
Note: For ampacity, multiply FLA X 1.25

Thermostats
Line voltage to low voltage Models
14716 S. BROADWAY, GARDENA, CA 90248 ● Ph: [phone] Fax: [phone] ● www.marsair.com
© Copyright Mars Air Systems, LLC 2014
NOTE: MARS AIR SYSTEMS, LLC reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions, or replacements
for previously purchased equipment.
MARS AIR SYSTEMS, LLC ● GARDENA, CA ● USA AR, 5/18/20
5 1/4"
3 3/4"
99-263 – Thermostat, 24 Volt, Digital, Single Stage.,
R.G.W.Y.B.O., Battery Power
Thermostats
Features:
Allows automatic control of heated air
Remote mounted (field installed by others)
Temperature range from 50F to 90F
Regulates the heat near the air curtain
Analog Bimetal Temperature Sensing
Thermostats are UR (UL Recognized)
1 year warranty
Line Voltage (99-063, 99-064)
Standard for LPV2 Electric and All Hot Water/Steam Heated models
Single Phase, Single Pole, 250V max
Remote Wall Mounted by others
Requires Junction Box (J-Box field supplied and installed)
Low voltage (99-264, 99-277, 99-263)
Standard for STD2, HV2, EP2, PH, WM/BD Electric and all Gas Heated models
Low voltage (24V) control
Fan and Heat Control Switch
Remote Wall Mounted by others
*Do not mount low voltage thermostat greater than 30ft from the air curtain. Mounting the low voltage thermostat too far
from the air curtain may cause a voltage drop and cause chattering.
Options and Accessories:
2 Stage Line Voltage Thermostat
Digital Programmable Low Voltage
Thermostat
Digital Low Voltage Thermostat with
Battery Backup
Factory Wired and Installed Thermostat
Lockable clear cover
Thermostat Part # Description Applicable Air Curtain Series
99-063 Thermostat, 801, Line Voltage, Up to 250V, Analog, Single Stage, Single Pole
LPV2, WM/BD Electric & All Hot Water /
Steam
99-064 Thermostat, 802, Line Voltage, Up to 250V, Analog, Two Stage, Double Pole
LPV2 Electric & All Hot Water / Steam
99-264 Thermostat, 9200H, 24 Volt, Analog, Single Pole, R.G.W.Y.B.O.
Elec STD2, HV2, EP2, PH &
All Gas Fired
99-277 Thermostat, IC20-101, 24 Volt, Analog, Single Pole, R.W.
LPV2 Electric (Low Voltage Control option)
99-263 Thermostat, RS4110, 24 Volt, Digital, Single Pole, R.G.W.Y.B.O., Battery Power
Elec STD2, HV2, EP2, PH, WM/BD &
All Gas Fired
99-277 – Thermostat, 24 Volt, Single Stage, R.W.
3 1/4"
5"
99-182 - Cover, Lockable, Clear
6"
2 7/8"
4 3/4"
99-063 – Thermostat, 801, Line Voltage,
Single Stage, Single Pole
99-264 – Thermostat, 24 Volt, Analog, Single Stage,
R.G.W.Y.B.O.
4 1/2"
3 1/4"

Document No: ACC-IOM
Date: 04/13/2013
ACCESSORY INSTALLATION SUPPLEMENT
Door Limit and Magnetic Reed Switches
1. Mars door limit and magnetic reed switches are
available with NEMA 1, 4X and 7 ratings. Contact the
factory for additional ratings and details. (See FIG. 1
for typical single swing, hinged door type, door limit
switch installation)
FIG. 1
2. Use light gauge materials when field fabricating
brackets to activate and deactivate the door limit
switch(s). (FIG. 2) Figure 2 also shows the typical
installation of the combination plunger/roller type
NEMA 1 door limit switch, for all non-hinged style
doors.
FIG. 2
3. All wiring must be per local and NEC (National Electric
Code) codes.
4. Panels or controllers may be required. Refer to wiring
diagram inside the control panel box.
FIG. 3
FIG. 4

Document No: ACC-IOM
Date: 04/13/2013
Bracket Installation
1. Side Extension Plates: For doorways wider than the air
curtain, use combination of Side Extension Plates and
Adjustable Mounting Brackets. (FIG. 5)
FIG. 5 (LPV SHOWN)
2. Adjustable Mounting Brackets: For installation of air
curtain over drum-style roll-up door, use Extended
Wall Mounting Brackets. (FIG. 6)
FIG. 6 (STD SHOWN)
3. Extended Wall Mounting: For Tandem Mounting of air
curtain over sectional style door, use either wall
mounting angle brackets or threaded rods.
4. Top Mounting Brackets: For overhead installation of
units, use in conjunction with the threaded holes
provided on top of unit.
Note: Angle brackets, threaded rods and I Beams are
provided by others. (FIGS. 7 & 8) All optional brackets
are not available for WMI/WMH and BD Series.
FIG. 7 (WMI/WMH Shown)
FIG. 8 (BD Shown)
14716 S. Broadway St., Gardena, CA 90248
(310) 532–1555 ● [phone]
Fax: [phone]
www.marsair.com

Document No: BD-IOM
Date: 08/25/20
WINDGUARD BELT DRIVE (BD) INDUSTRIAL SERIES
Installation, Operation and Maintenance Manual
Please read and save these instructions. Read carefully before attempting to assemble, install, operate, or maintain
the product described. Protect yourself and others by observing all safety information. Failure to comply with these
instructions could result in personal injury and/or property damage. Retain these instructions for future reference.
OVERVIEW
Mars Air Curtains are
designed to cover door
openings, providing
both temperature
control/environmental
separation and flying
insect control when the
building’s doors are
opened. Typical
installation heights are:
BD-14 Series
(Environmental Separation up 16’ and Flying Insect
Control 14’), BD-18 Series (Environmental
Separation up 20’ and Flying Insect Control 18’),
BD-22 Series (Environmental Separation up 24’
and Flying Insect Control 22’), BD-26 Series
(Environmental Separation up 28’ and Flying Insect
Control 26’) and BD-30 Series (Environmental
Separation up 32’ and Flying Insect Control 30’).
The units are typically overhead mounted
horizontally above the door opening. They can also
be vertically mounted alongside the opening.
Heated units must be mounted on the inside or the
protected side of the opening. The motors used in
the BD Series range from 5 HP to 30 HP (see
submittal for details).
All the BD Series come standard with an expanded
metal air intake grille(s). The BD Series can be
configured with Flat Bank or V-Bank Sections, as
options.
GENERAL SAFETY
INFORMATION
Use this product only in
the manner intended
by the manufacturer. If
you have any
questions, contact the
manufacturer. Only
qualified personnel
should install this
product. Installing
personnel should have
a clear understanding
of these instructions
and should be aware of general safety precautions.
Improper installation can result in electric shock,
possible injury due to coming in contact with
moving parts, as well as other potential hazards.
WARNING
When servicing the product, motor may be hot enough
to cause pain or injury. Allow motor to cool before
servicing.
WARNING
To reduce the risk of fire, electric shock, or injury to
persons, observe the following.
A. Always disconnect, lock and tag power source before
installing or servicing product.
B. Installation work or electrical wiring must be done by
qualified person(s) in accordance with all applicable
codes and standards, including fire-rated
construction.
C. The combustion airflow needed for safe operation of
fuel burning equipment in the area may be affected
by the product’s operation. Follow
the heating
equipment manufacturer’s guideline and safety
standards, such as those published by the National
Fire Protection Agency (NFPA), the American
Society of Heating, Refrigeration and Air Conditioning
Engineers (ASHRAE) and local code authorities.
D.
When cutting or drilling into a wall or ceiling, be
careful not to damage electrical wiring and other
hidden utilities.

RECEIVING AND INSPECTION
Upon receiving the product, check to make sure all
items are accounted for by referencing the Bill of
Lading to ensure all items were received. Inspect
each carton for shipping damage before accepting
delivery. Notify the freight carrier if any damage is
noticed. The carrier will make notification on the
delivery receipt acknowledging any damage to the
product. All damage should be noted on all copies of
the Bill of Lading which is countersigned by the
delivering carrier. A Carrier Inspection Report
should be filled out by the carrier upon arrival
damaged upon arrival, file a claim immediately with
the carrier. Any physical damage to the unit after
acceptance is not the responsibility of Mars Air
Systems.
UNPACKING
Verify that all parts, components and accessories,
and the correct quantities of each have been
received. If any items are missing, report shortages
to Mars Air Systems directly to arrange for obtaining
the missing items. Again, verify quantities received
against those on the Bill of Lading only, as multiple
shipments may be involved.
INSTALLATION
Typical Mounting – Wall or Ceiling Mounted
Horizontally Above the Door Opening
1. Overhead installation is recommended to
prevent the possibility of the unit falling if the wall
to which the unit is mounted is hit by a truck or
material handling device. If, however, wall or
bracket mounting is preferred, additional holes
may be drilled in the side panels of the housing.
Note: Bracket/Support mounting is not generally
recommended for Air Curtains equipped with
steam or hot water coils. Overhead installation
using threaded rods with independent
suspension of coils is recommended.
2. Center the unit over the opening. The air curtain
shall be equal to or greater than the width of the
opening.
3. Four pre-punched 1/2” mounting holes on the top
of the unit are provided for your convenience.
These holes must be utilized to secure the
product overhead. All hardware is field provided
by others.
4. Mount the product such that the discharge is 1”
above the opening and all obstacles. (FIG. 1)
Note: If the product is installed higher than the
recommended 1” above the opening, then it
must be moved 3/8” away from the wall for every
1” that it is moved up. Any void between the wall
and the product must be sealed, by others, to
optimize performance.
FIG. 1
5. Use four (4) threaded rods for overhead
installation or four (4) threaded bolts for wall
installation. All hardware is field provided by
others. (FIG. 1)
6. If applicable, for tandem installation or products
mounted side by side, allow no more than 6”
between the two products. For overhead
installation using threaded rods, the products
may require a beam, by others, to span the full
distance of the mounting length. (Reference
Accessory Installation Supplement)
7. All wires must be connected to the external
junction box(s) of the unit.
8. The unit must be wired per NEC and local codes.
Electrical Field Wiring
The unit and any optional accessories must be wired
with the proper voltage to the junction box per the
wiring diagram. (FIG. 2, unheated products only)
WARNING
Precaution should be taken in explosive atmospheres.

FIG. 2
START-UP
This product has been assembled and tested at the
factory prior to shipping. The following procedures
should be performed to assure its performance. Before
continuing with the start-up, it is important to recognize
the safety controls furnished with the unit.
NOTE
For accessory installation, reference Accessory
Installation Supplement.
For heated products, reference Heated Products
Supplement.
WARNING
Prevent hazard of electrical shock. More than one
disconnect switch may be required to de-energize this
product.
WARNING
The following items must all be completed by a qualified
installer and checked off when completed
A. Re-
check that the product has been installed
properly and is level and secure.
B. Check all terminal screws are tight and field wiring
is connected in accordance to National Electrical
Code and wired per the enclosed wiring diagram.
For electric heated models, ensure that the coils
are secured and not touching each other on any
metal surface.
C. Verify proper voltage prior to powering the product.
(See product label for reference).
D. Check all field wired components “if supplied” are
wired correctly.
E. Check that the inlet air supply and the discharge air
supply are free of obstructions.
F. Check that all air filter(s) and/or air intake grille(s) are
in place and installed properly, as originally shipped.
G.
Verify voltage to the product once more and turn
power on.
H. Regardless of whether the product is mounted on the
inside or outs
ide of the door opening, set the air
directional vanes in the discharge nozzle slightly
outward to approximately 10-15° towards the outside,
or the wind load. (FIG. 3).
I. For products with control panels, turn the HOA (Hand-
On-Auto) selector switch to “On” position and open the
door to energize the product. For products without a
control panel or an On/Off switch, open the door to
energize the product.
J. If heated products are installed, reference Heated
Products Supplement.
K. For three phase units, verify direction of rotation of
blower wheels (note direction arrows on the blower
wheel housing). Correct if needed by changing
polarity of three phase power.
L. VERY IMPORTANT Using a clamp meter, measure
the amperage to each motor and ensure that they do
not exceed the amperage listed on the product label.
M. If applicable, adjust the air intake grille(s) such that the
output air stream reaches the floor. For temperature
control and environmental separation applications, the
air stream should reach the floor with sufficient
strength to create an air seal around the door opening
without creating turbulent mixing of the inside and
outside air. For flying insect control applications, the
air stream should reach the floor with maximum
strength. If after proper installation and adjustment,
the product appears to be producing too little or too
much air for the application, contact the manufacturer.
FIG. 3

MAINTENANCE
Routine maintenance is required to keep this product
operating at its peak performance and efficiency. Over
time, the housing, air intake grille, air intake filter,
blower wheels and motor(s) will accumulate a build up
of dust, debris and other residue. It is imperative to
keep these components clean. Failure to do so will not
only lower operational efficiency and performance, but
also reduce the useful life of the product. The time
between cleanings depends on the application,
location and daily hours of use. On average, under
normal use conditions, the product should require a
thorough cleaning once every six (6) months.
To clean the product, perform the following:
1. Verify the product has been disconnected from the
power source.
2. Use a damp cloth and either a warm mild soapy water
solution or bio-degradable degreaser, to wipe down
the exterior components of the housing.
3. To access the interior of the product, remove the air
intake grille(s) and/or air intake filter(s). This is
accomplished by removing the screws on the face of
the air intake grille(s)/filter(s) or top access panels.
4. Thoroughly clean the air intake grille(s)/filter(s) or top
access panels.
5. Thoroughly wipe down the motor, blower wheels and
blower wheel housings. Be careful not to spray the
motor with a water hose.
6. The motor(s) may require additional lubrication. The
cartridge bearings for blowers are permanently
lubricated double sealed ball bearings and do not
require additional lubrication. The pillow block
bearings require periodic greasing depending on use.
The Zerk fittings are provided on bearing.
7. To re-install the product, reverse the procedures
above.
8. Reconnect the power source to the product.
9. If you have any questions regarding the maintenance
of the product, contact the manufacturer.
SPECIAL APPLICATIONS
Outdoor Installation
For outdoor unit special consideration may be required
for enclosure, motor, wheel, and other components to
minimize damage caused by exposure to the outdoor
elements. Contact factory for special construction and
costing.
Freezer and Cooler Installation
Air curtain must be mounted on the warm side for
optimal performance. Variable Frequency Drive (VFD)
is strongly recommended to control the air curtain air
flow velocity at the floor level.
High humid areas may require de-humidifier or
additional defrost cycle to minimize condensation and
freezing for freezer applications. We recommend the air
curtain unit to not replace doors but work in conjunction
with door opening sequence cycle. Contact factory for
details.
DISCLAIMER
Mars reserves the right to change specifications and
product design without notice. Such revisions do not
entitle the buyer to corresponding changes,
improvements, additions, or replacements for
previously purchased equipment.
WARNING
To reduce the risk of fire, electrical shock or injury to
persons, observe the following:
A. Maintenance is to be performed only by qualified
personnel who are familiar with local codes and
regulations and are experienced with this type of
product.
B. Before servicing or cleaning the product switch
power off at service panel and lock service panel to
prevent power from being switched “ON”
accidentally.

Document No: HT-IOM
Date: 04/09/2020
HEATED PRODUCTS SUPPLEMENT
Electrically Heated Products
Electrically heated products must be mounted on the
inside of the building. Electrically heated products come
standard with a thermostat (provided and shipped loose,
unless ordered as factory pre-mounted) and is to be field
installed at eye level within 3 feet (1 M) of the unit.
Note:
1. Electrically heated Low Profile, Phantom, Standard2,
High Velocity2 and Extra Power2 units come with
internally mounted controls and comes with 24V
control circuit as standard option (FIG. 1) except the
Low Profile series that is available with an optional
24V controls with line voltage, 115V or 208-240V
controls as typical offering.
2. Wiring connection for the electrically heated Low
Profile units is at the top of the housing which can be
accessed by removing the top cover plate while
internal terminal blocks are provided for electrically
heated Phantom, Standard2, High Velocity2 and
Extra Power2 units.
3. Electrically heated Wind Stopping and WindGuard
units include an electric heater control panel
mounted on the right-hand side, as standard.
Optional motor/unit control panel available, which
includes a remote 24-volt thermostat with On/Off
switch with terminals provided.
The thermostat should be mounted as close to the
product’s discharge air flow as possible in order to best
sense the discharged air temperature around the door
opening. Connect proper voltage to the product per local
and NEC codes.
Thermal overload protection is built into the heater coil
assembly/assemblies. In the event of an overload
condition, electrical power will be disconnected from the
heater coil. Upon diagnosing the problem, electrical
power can be re-instated to the heater coil(s) by
manually resetting the thermal overload lever(s) or
buttons(s) located in the unit or panel.
To operate multiple units mounted side by side, utilizing
a single door switch and single thermostat, a
master/slave configuration is required. (FIG. 2)
For high ampacity units, new holes can be drilled to bring
in electrical wires. Use appropriate bushing for new holes
to protect wire casing. High temperature silicon wires
would be recommended for main supply power.
FIG. 1 (Electrically Heated STD2 unit)
FIG. 2 (Tandem Mounted Master/Slave Units)
NOTE
Before proceeding, refer to the units specific IOM Manual for safety, installation and start information. Verify
proper voltage to the product per local and NEC codes. Ensure proper rotation for units with three phase
motors.
Unobstructed clearance space of 18”-24” must be
provided at the top of air curtain for performance and
service for all heated air curtain.

Steam and Hot Water Coil Heated Products
Steam/Hot Water Coil (coil) heated products must
be mounted on the inside of the building. The coil(s) for
Low Profile, Standard, High Velocity, Extra Power and
Phantom units are shipped internally mounted to the unit.
Wind Stopping and WindGuard units are shipped with
coil(s) factory mounted.
Once the coil has been secured to the cabinet, access to
the motor and fan is through the removable access
panels located on the top of the cabinet for Standard,
High Velocity, Extra Power and Phantom units.
Note: Low Profile and Wind Stopping units require the
removal of the coil to access the motor and/or fans.
All piping should be done by a licensed pipe fitter and in
accordance with local codes and regulations. Connect
the supply and return fittings as required. All traps and
valves are sized and field-installed by others. For
Standard, High Velocity and Extra Power units, front
intake screen must be removed to access vent plugs.
Standard coil configuration is right hand supply and left-
hand return. (FIGS. 3 & 4) Optional temperature controls,
if ordered, are to be field installed by others.
FIG. 3 (Hot Water Heated STD Unit)
FIG. 4 (Steam Heated STD Unit)
Gas Heated Products
Gas heated products must be mounted on the inside of
the building. The product consists of three major
components: the air curtain, transition section(s) and
indirect gas fired duct furnaces(s) (FIG 5).
The transition section(s) are shipped knocked down and
are to be field assembled and installed per their
supplemental instructions. (FIG. 6) (Exceptions are
WMI/H and BD series, fully assembled transitions are
provided).
FIG. 5 (Indirect Fired Gas Heated HV Unit)
Note:
1. Assemble the transition section(s).
2. Measure the width of the transition section(s) to
determine the installation location for the duct
furnace(s).
3. The duct furnace(s) are typically hung from above,
with threaded rods, in order to support the weight of
the duct furnaces. The duct furnace(s) must be
centered and equally spaced with a 2” clearance
between furnaces and the transition(s).
4. Move the adjustable blank off plates to close gaps in the
transition(s) and secure the flanges to the transitions.
All gas piping and duct furnace(s) exhaust venting should be
done by a licensed pipe fitter and in accordance with local
codes and regulations. Power vented exhaust duct runs
should not exceed 100’ for horizontal venting. See furnace
installation manual for piping and other details.
FIG. 6 (Transition Kit Exploded View) In the United
States,
installation must
conform with
local codes or,
in the absence of
local codes, with
Installation of the
National Fuel
Gas Code, ANSI
Z223.1-latest
edition, from the
American
National Standard Institute. Further reference should be
made to the recommendation of your fuel supplier. In
Canada, Installation must conform with local codes or, in the
absence of local codes, with Installation Codes for Gas
Burning Appliances and Equipment, CGA Standard
CAN/CGA 1B-149. Further reference should be made to the
recommendation of your fuel supplier.
14716 S. Broadway St., Gardena, CA 90248
[phone] ● Fax: [phone] ● www.marsair.com
TYPICAL GAS
INSTALLATION
THREADED RODS BY OTHERS (4 PER AIR CURTAIN)
THREADED RODS BY OTHERS
(TRANSITION LONGER THAN
72" WILL REQUIRE CENTER SUPPORT)
THREADED RODS BY OTHERS
(2 PER FURNACE)
FURNACE
TRANSITION
AIR CURTAIN
EXHAUST
VENTING
BY OTHERS

TROUBLESHOOTING
PROBLEM
CAUSE
SOLUTION
NO AIR BLOWING
OUT OF DISCHARGE
NOZZLE
- No power being supplied to the unit
from the electrical power source - Confirm power source / check if in on position
- Circuit breaker is tripped
- Reset circuit breaker
- Blown fuses on power supply
- Replace fuses
- Motor overload is open or tripped
- Allow the motor to cool down; motor has auto reset
internal overload; if unit is panel equipped, press
reset button on overload inside panel, or replace
motor overload if overload remains tripped
- Motor contactor / relay defective
(if applicable)
- Check voltage to coil; check contacts to see if they
are pulling in
- Failed switch
- Replace or repair limit switch
MOTOR IS RUNNING
BUT FANS ARE NOT
SPINNING
- Loose or broken coupling (belt drive) - Replace or tighten coupling
- Loose set screws on wheel hubs
- Tighten set screws on motor shaft flats
- Fan spinning inside fan housing
- Tighten fan on shaft or replace fan
- Broken fan hub
- Replace fan wheels
ELECTRICAL
CONTROLS NOT
WORKING WHEN
DOOR IS OPEN
- Switch is in off position - Turn unit's switch to the on position
- Door limit switch is not operating
- Repair or replace door limit switch
UNIT WILL NOT TURN
OFF
- Door limit switch is permanently
closed or energized
- Position the door switch in a manner that turns off the
unit when the door closes and turns on the unit when
the door opens. Only light pressure required.
LOW AIR FLOW
- Discharge air vanes out of
adjustment
- Adjust vanes to proper position
(Refer to Start-Up Section in this manual)
- Obstruction on intake or discharge
- Remove obstruction or move air curtain
-
Power leads out of polarity
- Switch power leads to correct polarity
(3 phase models only)
- Blower motor rotating below normal
speed
- Apply proper voltage per unit requirement
(see unit label) / Adjust adjustable motor speed knob
(if applicable)
- Fan rubbing against housing
- Free fan from housing
- Blower wheels clogged with dirt
- Clean and remove dirt from blower wheels
EXCESSIVE AIR
VELOCITY AT DOOR
OPENING
- Nozzle out of adjustment and not
angled far out enough (BD only) - Adjust nozzle angle to outside
- Air temperature too cold
- Add auxiliary heat to overcome wind chill
- Air stream pushing air outside of the
building
- Adjust discharge angle back into building
AIR NOT HITTING
THE FLOOR
- Low air velocity
- Adjust vanes to proper position or check installation
height (Refer to Start-Up Section in this manual)
- Obstruction in the direction of air flow
- Remove obstruction or move air curtain
(Move out 3/8" for every 1" up from the door)
- Negative building pressure
- Provide a make-up air system to relieve negative
building pressure
UNEVEN AIR
- Shaft rotating inside fan
- Replace fan or tighten fan on shaft
- One motor not functioning
- Replace or repair motor
EXCESSIVE NOISE
AND OR VIBRATION
- Loose or broken coupling (belt drive) - Replace or tighten coupling
- Loose set screws on wheel hubs
- Tighten set screws on motor shaft flats
- Fan spinning inside fan housing
- Tighten fan on shaft or replace fan
- Broken fan hub
- Replace fan wheels
- Bearing end caps worn
- Replace Bearing end caps
- Damaged blower wheel
- Replace Blower Wheel
- Bearing end caps worn
- Pillow block bearings make noise
- Replace Bearing end caps
- Grease Bearing
- Balancing clips missing
- Replace Blower Wheel

TROUBLESHOOTING MOTOR
To determine if the motor is in good operating condition, compare measured motor resistance at the motor
terminals to the values shown below.
HIGH SPEED (1750) MEDIUM SPEED (1650) LOW SPEED (1450)
Applicable
Air Curtain
Series
Mars Part # Manufacturer Part # Brand Motor Rating HP Voltage Phase
Black Motor Wire & White
Motor Wire
--
03-001 7190-1682 Fasco Nema 1 1/6 115 111.5 - -
03-002 7190-1903 Fasco Nema 1 1/6 115 18.4 - -
03-003 7190-1825 Fasco Nema 1 1/6 230 164 - -
03-004 7190-1904 Fasco Nema 1 1/6 230 144.6 - -
Applicable
Air Curtain
Series
Mars Part # Manufacturer Part # Brand Motor Rating HP Voltage Phase
White Motor Wire (T1)
&
Black Motor Wire (T3)
White Motor Wire (T1)
&
Black Motor Wire (T5)
White Motor Wire (T1)
&
Black Motor Wire (T2)
03-010 34G928X169 Baldor Washdown (IP54) 1/2 115 11.2 - -
03-010 34G928X169 Baldor Washdown (IP54) 1/2 208/230 14.6 - -
03-005 7124-1175 Genteq Nema 1 1/2 115 12.6 3.8 5.2
03-006 7124-1560 Genteq Nema 1 1/2 208/230 19.9 15.9 22.5
03-007 48S17T439 Marathon Nema 1 1/2 277 17.7 - -
03-005 K055PWM1736C13H Nidec Nema 1 1/2 115 12.1 3.7 5.2
03-005 K055PWM1736C13H US Nema 1 1/2 115 15.3 3.7 5.4
03-006 US Nema 1 1/2 208/230 18.7 18.2 24.2
Applicable
Air Curtain
Series
Mars Part # Manufacturer Part # Brand Motor Rating HP Voltage Phase
White Motor Wire (T1)
&
Black Motor Wire (T2)
White Motor Wire (T1)
&
Black Motor Wire (T3)
-
03-021 35T276R025G1 Baldor Washdown (IP54) 1115 10.7 - -
03-015-Baldor 35M316S174 Baldor Nema 1 1115 10.6 - -
03-015-Baldor 35M316S174 Baldor Nema 1 1208/230 12.2 - -
03-021 35T276R025G1 Baldor Washdown (IP54) 1208/230 12.8 - -
03-014 7124-0985 Genteq Nema 1 1115 11.6 2.4 -
03-015 7124-1096 Genteq Nema 1 1208/230 16.5 9.2 -
03-015 -Nidec Nema 1 1208/230 14.3 6.5 -
03-014 K55BWJZB-2362 US Nema 1 1115 1 1 2.1 -
03-015 -US Nema 1 1208/230 13.2 6.3 -
Black Motor Wire (L1)
&
Red Motor Wire (L2)
Black Motor Wire (L1)
&
White Motor Wire (L3)
Red Motor Wire (L2)
&
White Motor Wire (L3)
03-008 P55YYDHB-1527 US Nema 1 1/2 208-230 316.1 16.1 16.1
03-008 P55YYDHB-1527 US Nema 1 1/2 460 363.6 63.6 63.6
03-009 48T17T135 Marathon Nema 1 1/2 575 3136 136 136
03-017 56T17T5541 Marathon Nema 1 1208-230 34.3 4.3 4.3
03-017 56T17T5541 Marathon Nema 1 1460 316.5 16.5 16.5
03-018 56T17T5544 Marathon Nema 1 1575 326.6 26.6 26.6
03-022 35N127S902 Baldor Washdown (IP54) 1208-230 35.1 5.1 5.1
03-022 35N127S902 Baldor Washdown (IP54) 1460 319.8 19.8 19.8
03-026 165716 Century Nema 1 3208-230 31.5 1.5 1.5
03-026 165716 Century Nema 1 3460 35.7 5.7 5.7
03-028 35E92Y26 Baldor Nema 1 3575 39.2 9.2 9.2
03-110 36H110-2211G1 Baldor Nema 1 1,2,3 208-230 33.5 3.5 3.5
03-110 36H110-2211G1 Baldor Nema 1 1,2,3 460 313.5 13.5 13.5
03-055 37F932W828G1 Baldor Nema 1 5230 30.7 0.7 0.7
03-055 37F932W828G1 Baldor Nema 1 5460 32.4 2.4 2.4
03-046 37F909X889G1 Baldor Nema 1 7230 30.6 0.6 0.6
03-046 37F909X889G1 Baldor Nema 1 7460 31.6 1.6 1.6
03-033 U639A - 215TTFC6027 Marathon Nema 1 10 208-230 30.4 0.4 0.4
03-033 U639A - 215TTFC6027 Marathon Nema 1 10 460 31.2 1.2 1.2
03-074 GT1128A 170118.60 Marathon Nema 1 25 575 30.5 0.5 0.5
BD
HV2, NH2,
PH12
EP2
WMI
WMH
STD2, N2,
PH10, QP10
Applicable
Air Curtain
Series
Mars Part #
HP
Voltage
Brand
Motor Rating
Manufacturer Part #
Phase
LEAD WIRE OHM READINGS
MOTOR WIRES OR TERMINAL (T) OHM READINGS
Single Phase Motors
MARS MOTOR RESISTANCE READINGS
Three Phase Motors
LPV2, LPN2
STD2, N2,
PH10, QP10
HV2, NH2,
PH12

WARRANTY
Mars’ warranty coverage, period, extent, and
limitations apply to the product only. It does not apply
to labor. Mars warrants that the Mars product 1) is
free from defects in materials and workmanship, and
2) conforms to Mars’ published specifications. The
warranty period for Mars products (except for heated
models, custom models, or WMI, WMH and BD
models) is a five (5) year period commencing on the
date of shipment. The warranty for heated models is
an eighteen (18) month period, the warranty for
custom models and for accessories is a twelve (12)
month period, and the warranty for WMI, WMH, and
BD models is a twelve (12) month period. The date
on the customer’s invoice is the date of shipment
unless Mars or your reseller informs you and Mars
otherwise. Mars will provide free replacement of any
part that fails as a result of a defect in material or
manufacturer’s workmanship. Changes in
operational specification parameters that differ from
those provided on the original purchase order are not
covered. Mars products are inspected and tested
before packaging and are shipped in working
condition. The warranty for Mars products only
covers free-of-charge replacement of failed parts.
The warranty does not cover labor and transportation
expenses that may be required to deliver and to
install replacement parts. Because in many
instances it is impossible to determine the cause of
failure, the customer may be responsible for
transportation charges associated with replacement
of failed part. Mars does not warrant uninterrupted or
error-free operation of Mars product. Under no
circumstance is Mars liable for any of the following:
1) third-party claims against you for damages, 2)
special, incidental, or indirect damages, or 3) any
economic consequential damages (including lost
profits and savings), regardless of whether Mars, its
suppliers, or its resellers were informed of the
possibility of damages. The warranty does not cover
repair or exchange of Mars products resulting from
misuse, accidental damage, modification, unsuitable
physical or operating environment, improper
maintenance or installation by customer, or failure
caused by a product for which Mars is not
responsible. The warranty does not cover damages
caused by mishandling during transportation. The
warranty is voided by removal or alteration of Mars
product or parts identification labels, and by improper
installation of product and resulting non-compliance
with federal, state, and local codes and regulations.
Additionally, Mars reserves the right to void the
warranty for non-payment of invoice.
CONTACT FACTORY FOR COMPLETE PARTS
LIST FOR ALL MODELS.
KEEP THIS MANUAL FOR YOUR RECORDS.
Model Number:______________________________
Serial Number: ______________________________
Date Purchased: ____________________________
Dealer Purchased From: ______________________
14716 S. Broadway St., Gardena, CA 90248
(310) 532–1555 ● [phone]
Fax: [phone]
Please go to our website at www.marsair.com for a
downloadable version of this document.

Mars WindGuard BD22-CSI-Spec Revised 2/3/2021
MARS AIR SYSTEMS, LLC
23 34 33 – 1
SECTION 23 34 33
AIR CURTAINS
Important Note: This specification contains hidden text appearing in red. To show or remove hidden text
in MSWord, click the “File” tab or “Office” icon on the top-left corner, select “Options,” select
“Display,” and check or uncheck the box marked “Hidden Text.”
PART 1 GENERAL
1.1 SECTION INCLUDES
A. Air curtains for pedestrian entrances.
B. Air curtains for vehicular entrances.
C. Air curtains for large loading dock doors.
1.2 RELATED SECTIONS
A. Section 05 50 00 – Metal Fabrications: Concealed steel support members.
B. Section 06 10 00 – Rough Carpentry.
C. Section 05 41 00 – Structural Metal Studs.
D. Section 07 62 00 – Sheet metal flashing.
E. Section 07 92 00 – Joint Sealants.
F. Section 08 10 00 – Metal Doors and Frames.
G. Section 08 33 00 – Overhead Coiling Doors.
H. Section 08 42 00 – Entrance Doors.
I. Section 22 10 00 – Plumbing Piping:
J. Section 23 21 00 – Hydronic Piping: Hot water heating piping to units.

Mars WindGuard BD22-CSI-Spec Revised 2/3/2021
MARS AIR SYSTEMS, LLC
23 34 33 – 2
K. Section 23 22 13- Steam and Condensate Piping: Steam heating piping to units.
L. Section 26 05 00 – Equipment Wiring: Connections to building power distribution.
1.3 REFERENCES
A. ASTM A240 / A240M -10 – Standard Specification for Chromium and Chromium.
B. ASTM A591 / A591M -98 – Standard Specification for Steel Sheet, Electrolytic Zinc-
Coated, for Light Coating Weight (Mass) Application (Withdrawn in 2005, replaced by
A879/A879M).
C. ASTM A879 / A879M -06 – Standard Specification for Steel Sheet, Zinc Coated by the
Electrolytic Process for Application Requiring Designation of the Coating Mass on Each
Surface.
D. ASTM A653 / A653M -09a – Standard Specification for Steel Sheet, Zinc Coated
(Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process.
E. AHRI 410-2001 – Standard for Forced-Circulation Air-cooling and Air-Heating Coils.
F. CRN – Canadian Registration Number Coil.
G. ANSI Z223-NFPA 54 – National Fuel Gas Code/
H. NEC – National Electric Code.
I. U.S. Green Building Council, LEED Building Design and Construction (BD+C) Version
4.0 Rating System. (LEED v4.0)
1.4 SUBMITTALS
A. Submit under provisions of Section 01 33 00.
B. Product Data: Manufacturer's data sheets on each product to be used, including:
1. Preparation instructions and recommendations.
2. Storage and handling requirements and recommendations.
3. Installation methods.
C. Shop Drawings: Include plans, elevations, sections, and details, indicating dimensions,
tolerances, materials, fasteners, hardware, finish, piping, electrical wiring diagrams,
options, and accessories.
D. LEED Submittals: Provide documentation of how the requirements of Credit will be met:
1. List of proposed materials with recycled content. Indicate post-consumer
recycled content and pre-consumer recycled content for each product having
recycled content.

Mars WindGuard BD22-CSI-Spec Revised 2/3/2021
MARS AIR SYSTEMS, LLC
23 34 33 – 3
2. Product data and certification letter indicating percentages by weight of post-
consumer and pre-consumer recycled content for products having recycled
content.
E. Selection Samples: For each finish product specified, two complete sets of color chips
representing manufacturer's full range of available colors and patterns.
F. Verification Samples: For each finish product specified, two samples, minimum size 6.25
inches (160 mm) square, representing actual product, color, and patterns.
G. Manufacturer's Certificates: Certify products meet or exceed specified requirements.
H. Operation and Maintenance Manual: Submit manufacturer's operation and maintenance
manual, including operation, maintenance, adjustment, and cleaning instructions,
troubleshooting guide, parts list, and electrical wiring diagrams.
1.5 QUALITY ASSURANCE
A. Manufacturer Qualifications: Minimum ten years documented experience producing the
products specified in this Section
B. Installer Qualifications: Minimum five years documented experience installing products
specified in this Section
1.6 DELIVERY, STORAGE, AND HANDLING
A. Store products in manufacturer's unopened packaging until ready for installation.
B. Store in a dry, heated storage area until installation of products.
C. Protect materials and finish from damage during handling and installation.
1.7 SEQUENCING
A. Ensure that locating templates and other information required for installation of products
of this section are furnished to affected trades in time to prevent interruption of
construction progress.
B. Coordinate the installation of wiring and control switches for air curtains with the
openings and the hardware provided for such openings.
C. Install after doors, walls, ceilings, and other adjacent surfaces are finished and painted.
1.8 WARRANTY
A. Standard one-year limited parts warranty for unheated units against defects in
workmanship and material.