Mars BD2296 1I TS Series User manual

BD22 Submittal Package
14716 S. BROADWAY, GARDENA, CA 90248 ● Ph: [phone] Fax: [phone] ● www.marsair.com
© Copyright Mars Air Systems, LLC 2014
NOTE: MARS AIR SYSTEMS, LLC reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions, or replacements
for previously purchased equipment.
MARS AIR SYSTEMS, LLC ● GARDENA, CA ● USA
BD22 Indirect Gas Fired
Heated Series
Belt Drive 22
Industrial Air Curtain
Submittal Package
Submitted by:
Mars Air Systems, LLC
14716 S. Broadway
Gardena, CA 90248
P.O.#
S.Q.
Company
Print Name
Signature
Date
Company Seal or Stamp
(Electronic Signature Preferred)

BD22 Submittal Package
14716 S. BROADWAY, GARDENA, CA 90248 ● Ph: [phone] Fax: [phone] ● www.marsair.com
© Copyright Mars Air Systems, LLC 2014
NOTE: MARS AIR SYSTEMS, LLC reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions, or replacements
for previously purchased equipment.
MARS AIR SYSTEMS, LLC ● GARDENA, CA ● USA
Table of Contents
Page # Content
3-4 BD22 Indirect Gas Fired Submittals
5-6 Typical Indirect Gas Fired Wiring Diagrams
7 Thermostat Submittals
8-9 Accessory Installation Supplement
10-13 Installation, Operation and Maintenance
14-15 Troubleshooting Guide
16 Warranty
17-18 Furnace Specifications
19-20 Heated Products Supplement
21-30 CSI Spec
31 Reference Links

BD22 (Belt Drive 22) Series
Indirect Gas Fired
Model Lengths 96” –192”
14716 S. BROADWAY, GARDENA, CA 90248 ● Ph: [phone] Fax: [phone] ● www.marsair.com
© Copyright Mars Air Systems, LLC 2014
NOTE: MARS AIR SYSTEMS, LLC reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions, or replacements
for previously purchased equipment.
MARS AIR SYSTEMS, LLC ● GARDENA, CA ● USA VM, 06/14/21
BD22
Series: BELT DRIVE 22
144 1 I H TS
LENGTH OF UNIT
# OF MOTORS
VOLTAGE CODE
COLOR
EXAMPLE
Model Number
# of
Furnaces
Input MBH
per
Furnace
Total
Output
MBH
Temp
Rise
(°F)
Flue
Size
Natural Gas
(NPT) CONN
BD2296-1I*-TS 2250 415 24 5" Rnd 1/2"
BD22120-1I*-TS 2400 664 30 6" Rnd 3/4"
BD22144-1I*-TS 2400 664 25 6" Rnd 3/4"
BD22168-1I*-TS 3400 996 32 6" Rnd 3/4"
BD22192-1I*-TS 3400 996 28 6" Rnd 3/4"
* - Use corresponding letters in"Electrical Data" columns to complete the model numbers.
Note: Gas pressure required min/max in (“wc)(kPa): Natural Gas (3.5/14)(0.9/3.5) and LP (10/14)(2.5/3.5)
Indirect Gas Fired Data
Indirect Gas Fired Data Sheet
Applications: Environmental Separation = Max Height 24’ / Insect Control = Max Height 22’
Features:
Air Curtain and Transition
❖10 to 20 HP continuous duty premium efficiency industrial TEFC
motors
❖Air curtain is a self-contained one-piece heavy gauge corrosion proof
paint lock metal design
❖Top mounting holes provided (3/4”)
❖Cabinet has sufficient strength for fastening from overhead on both
ends without intermediate support
❖Adjustable air directional nozzle with 40° sweep front to back
❖Transition is shipped fully assembled and fastened to unit (overhead
support required)
❖Standard color is Titanium Silver
❖Rust preventative electrostatic polyurethane powder coating
❖12-month parts warranty
❖Freight Not Included (FOB Factory)
❖Proudly Made in the USA
Indirect Gas Fired Furnaces
❖ETL verified to be 83% efficient
❖In-shot burner technology
❖Aluminized tubular heat exchanger (20 gauge)
❖Positive pressure 120V impellers (separate 120V, 1Ø power required)
❖Power vented exhaust
❖Single stage gas valve
❖Standard direct spark ignition
❖Certified for Category I and III Venting
❖Natural gas
❖Factory test fired
❖Overhead mounting hardware provided (2 per furnace)
Mars Recommended Accessories (see submittals for additional
details):
❖Door limit switches
o99-125, Industrial surface-mounted door limit switch
❖Controllers
oMCPA‐†U*, Motor Control Panel, 120V control voltage († = # of Motors, * = Voltage Code)
▪MCP‐TD, Adjustable time delay, 1sec‐100hr (panel required)
Note: Dry contact provided in panel for monitoring motor. 24Vac signal provided from panel for controlling
motor
❖IDF-2STG, Two-stage heat exchanger
❖IDF-SS, 409 stainless steel heat exchanger
❖IDF-MOD-RS, Room sensor for modulating gas valves (0-10VDC/4-20mA control voltage by others)
Sound Levels: (measured at 10’ in an open field)
10 HP Motor Unit = 75 dBA, 15 HP Motor Unit = 76 dBA, 20 HP Motor Unit = 77 dBA
BD22 (WindGuard)
Model Number
Nozzle Length
(in)
Length
(in)
Depth
(in)
Height
(in)
Motor
(hp)
Total Weight**
(lbs)
Furnace Weight
(lbs)
Max Velocity
(fpm)
Max Volume
(cfm)
BD2296-1I*-TS 96 107 82 1/2 33 10 1198 2 @ 211 6000 16250
BD22120-1I*-TS 120 131 82 1/2 33 15 1563 2 @ 335 6000 20300
BD22144-1I*-TS 144 155 82 1/2 33 15 1680 2 @ 335 6000 24350
BD22168-1I*-TS 168 179 82 1/2 33 20 2132 3 @ 335 6000 28400
BD22192-1I*-TS 192 203 82 1/2 33 20 2249 3 @ 335 6000 32500
* - Use corresponding letters in "Electrical Data" columns to complete the model numbers. Note: Data above is for 60 Hz, 17% reduction in the performance data with 50 Hz.
** - Total Weight includes air curtain, transition, and furnace weights
Lab Data
Mechanical Data
Furnace Only
Furnace
208/230v
(G)
460v
(H)
575v
(I) 115V
BD2296-1I*-TS 28.0/26.0 14.0 10.3 16.0
BD22120-1I*-TS 42.0/40.0 20.0 15.6 27.0
BD22144-1I*-TS 42.0/40.0 20.0 15.6 27.0
BD22168-1I*-TS 55.0/51.0 25.5 20.2 40.5
BD22192-1I*-TS 55.0/51.0 25.5 20.2 40.5
* - Use corresponding letters in"Electrical Data" columns to complete the model numbers.
Alternate voltage codes with FLA (Full Load Amp) data:
380-415V/3Ø/50Hz (W) - 11.5A per motor (10HP), 15.5A per motor (15HP), 22.5A per motor (20HP)
Note: For ampacity, multiply FLA X 1.25
Unit Voltage
(Voltage Code)
Electrical Data
(FLA)

Thermostats
Line voltage to low voltage Models
14716 S. BROADWAY, GARDENA, CA 90248 ● Ph: [phone] Fax: [phone] ● www.marsair.com
© Copyright Mars Air Systems, LLC 2014
NOTE: MARS AIR SYSTEMS, LLC reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions, or replacements
for previously purchased equipment.
MARS AIR SYSTEMS, LLC ● GARDENA, CA ● USA AR, 5/18/20
5 1/4"
3 3/4"
99-263 – Thermostat, 24 Volt, Digital, Single Stage.,
R.G.W.Y.B.O., Battery Power
Thermostats
Features:
Allows automatic control of heated air
Remote mounted (field installed by others)
Temperature range from 50F to 90F
Regulates the heat near the air curtain
Analog Bimetal Temperature Sensing
Thermostats are UR (UL Recognized)
1 year warranty
Line Voltage (99-063, 99-064)
Standard for LPV2 Electric and All Hot Water/Steam Heated models
Single Phase, Single Pole, 250V max
Remote Wall Mounted by others
Requires Junction Box (J-Box field supplied and installed)
Low voltage (99-264, 99-277, 99-263)
Standard for STD2, HV2, EP2, PH, WM/BD Electric and all Gas Heated models
Low voltage (24V) control
Fan and Heat Control Switch
Remote Wall Mounted by others
*Do not mount low voltage thermostat greater than 30ft from the air curtain. Mounting the low voltage thermostat too far
from the air curtain may cause a voltage drop and cause chattering.
Options and Accessories:
2 Stage Line Voltage Thermostat
Digital Programmable Low Voltage
Thermostat
Digital Low Voltage Thermostat with
Battery Backup
Factory Wired and Installed Thermostat
Lockable clear cover
Thermostat Part # Description Applicable Air Curtain Series
99-063 Thermostat, 801, Line Voltage, Up to 250V, Analog, Single Stage, Single Pole
LPV2, WM/BD Electric & All Hot Water /
Steam
99-064 Thermostat, 802, Line Voltage, Up to 250V, Analog, Two Stage, Double Pole
LPV2 Electric & All Hot Water / Steam
99-264 Thermostat, 9200H, 24 Volt, Analog, Single Pole, R.G.W.Y.B.O.
Elec STD2, HV2, EP2, PH &
All Gas Fired
99-277 Thermostat, IC20-101, 24 Volt, Analog, Single Pole, R.W.
LPV2 Electric (Low Voltage Control option)
99-263 Thermostat, RS4110, 24 Volt, Digital, Single Pole, R.G.W.Y.B.O., Battery Power
Elec STD2, HV2, EP2, PH, WM/BD &
All Gas Fired
99-277 – Thermostat, 24 Volt, Single Stage, R.W.
3 1/4"
5"
99-182 - Cover, Lockable, Clear
6"
2 7/8"
4 3/4"
99-063 – Thermostat, 801, Line Voltage,
Single Stage, Single Pole
99-264 – Thermostat, 24 Volt, Analog, Single Stage,
R.G.W.Y.B.O.
4 1/2"
3 1/4"

Document No: ACC-IOM
Date: 04/13/2013
ACCESSORY INSTALLATION SUPPLEMENT
Door Limit and Magnetic Reed Switches
1. Mars door limit and magnetic reed switches are
available with NEMA 1, 4X and 7 ratings. Contact the
factory for additional ratings and details. (See FIG. 1
for typical single swing, hinged door type, door limit
switch installation)
FIG. 1
2. Use light gauge materials when field fabricating
brackets to activate and deactivate the door limit
switch(s). (FIG. 2) Figure 2 also shows the typical
installation of the combination plunger/roller type
NEMA 1 door limit switch, for all non-hinged style
doors.
FIG. 2
3. All wiring must be per local and NEC (National Electric
Code) codes.
4. Panels or controllers may be required. Refer to wiring
diagram inside the control panel box.
FIG. 3
FIG. 4

Document No: ACC-IOM
Date: 04/13/2013
Bracket Installation
1. Side Extension Plates: For doorways wider than the air
curtain, use combination of Side Extension Plates and
Adjustable Mounting Brackets. (FIG. 5)
FIG. 5 (LPV SHOWN)
2. Adjustable Mounting Brackets: For installation of air
curtain over drum-style roll-up door, use Extended
Wall Mounting Brackets. (FIG. 6)
FIG. 6 (STD SHOWN)
3. Extended Wall Mounting: For Tandem Mounting of air
curtain over sectional style door, use either wall
mounting angle brackets or threaded rods.
4. Top Mounting Brackets: For overhead installation of
units, use in conjunction with the threaded holes
provided on top of unit.
Note: Angle brackets, threaded rods and I Beams are
provided by others. (FIGS. 7 & 8) All optional brackets
are not available for WMI/WMH and BD Series.
FIG. 7 (WMI/WMH Shown)
FIG. 8 (BD Shown)
14716 S. Broadway St., Gardena, CA 90248
(310) 532–1555 ● [phone]
Fax: [phone]
www.marsair.com

Document No: BD-IOM
Date: 08/25/20
WINDGUARD BELT DRIVE (BD) INDUSTRIAL SERIES
Installation, Operation and Maintenance Manual
Please read and save these instructions. Read carefully before attempting to assemble, install, operate, or maintain
the product described. Protect yourself and others by observing all safety information. Failure to comply with these
instructions could result in personal injury and/or property damage. Retain these instructions for future reference.
OVERVIEW
Mars Air Curtains are
designed to cover door
openings, providing
both temperature
control/environmental
separation and flying
insect control when the
building’s doors are
opened. Typical
installation heights are:
BD-14 Series
(Environmental Separation up 16’ and Flying Insect
Control 14’), BD-18 Series (Environmental
Separation up 20’ and Flying Insect Control 18’),
BD-22 Series (Environmental Separation up 24’
and Flying Insect Control 22’), BD-26 Series
(Environmental Separation up 28’ and Flying Insect
Control 26’) and BD-30 Series (Environmental
Separation up 32’ and Flying Insect Control 30’).
The units are typically overhead mounted
horizontally above the door opening. They can also
be vertically mounted alongside the opening.
Heated units must be mounted on the inside or the
protected side of the opening. The motors used in
the BD Series range from 5 HP to 30 HP (see
submittal for details).
All the BD Series come standard with an expanded
metal air intake grille(s). The BD Series can be
configured with Flat Bank or V-Bank Sections, as
options.
GENERAL SAFETY
INFORMATION
Use this product only in
the manner intended
by the manufacturer. If
you have any
questions, contact the
manufacturer. Only
qualified personnel
should install this
product. Installing
personnel should have
a clear understanding
of these instructions
and should be aware of general safety precautions.
Improper installation can result in electric shock,
possible injury due to coming in contact with
moving parts, as well as other potential hazards.
WARNING
When servicing the product, motor may be hot enough
to cause pain or injury. Allow motor to cool before
servicing.
WARNING
To reduce the risk of fire, electric shock, or injury to
persons, observe the following.
A. Always disconnect, lock and tag power source before
installing or servicing product.
B. Installation work or electrical wiring must be done by
qualified person(s) in accordance with all applicable
codes and standards, including fire-rated
construction.
C. The combustion airflow needed for safe operation of
fuel burning equipment in the area may be affected
by the product’s operation. Follow
the heating
equipment manufacturer’s guideline and safety
standards, such as those published by the National
Fire Protection Agency (NFPA), the American
Society of Heating,Refrigeration and Air Conditioning
Engineers (ASHRAE) and local code authorities.
D.
When cutting or drilling into a wall or ceiling, be
careful not to damage electrical wiring and other
hidden utilities.