Mars BELT DRIVE INDUSTRIAL Series User manual

Document No: BD-IOM
Date: 08/25/20
WINDGUARD BELT DRIVE (BD) INDUSTRIAL SERIES
Installation, Operation and Maintenance Manual
Please read and save these instructions. Read carefully before attempting to assemble, install, operate, or maintain
the product described. Protect yourself and others by observing all safety information. Failure to comply with these
instructions could result in personal injury and/or property damage. Retain these instructions for future reference.
OVERVIEW
Mars Air Curtains are
designed to cover door
openings, providing
both temperature
control/environmental
separation and flying
insect control when the
building’s doors are
opened. Typical
installation heights are:
BD-14 Series
(Environmental Separation up 16’ and Flying Insect
Control 14’), BD-18 Series (Environmental
Separation up 20’ and Flying Insect Control 18’),
BD-22 Series (Environmental Separation up 24’
and Flying Insect Control 22’), BD-26 Series
(Environmental Separation up 28’ and Flying Insect
Control 26’) and BD-30 Series (Environmental
Separation up 32’ and Flying Insect Control 30’).
The units are typically overhead mounted
horizontally above the door opening. They can also
be vertically mounted alongside the opening.
Heated units must be mounted on the inside or the
protected side of the opening. The motors used in
the BD Series range from 5 HP to 30 HP (see
submittal for details).
All the BD Series come standard with an expanded
metal air intake grille(s). The BD Series can be
configured with Flat Bank or V-Bank Sections, as
options.
GENERAL SAFETY
INFORMATION
Use this product only in
the manner intended
by the manufacturer. If
you have any
questions, contact the
manufacturer. Only
qualified personnel
should install this
product. Installing
personnel should have
a clear understanding
of these instructions
and should be aware of general safety precautions.
Improper installation can result in electric shock,
possible injury due to coming in contact with
moving parts, as well as other potential hazards.
WARNING
When servicing the product, motor may be hot enough
to cause pain or injury. Allow motor to cool before
servicing.
WARNING
To reduce the risk of fire, electric shock, or injury to
persons, observe the following.
A. Always disconnect, lock and tag power source before
installing or servicing product.
B. Installation work or electrical wiring must be done by
qualified person(s) in accordance with all applicable
codes and standards, including fire-rated
construction.
C. The combustion airflow needed for safe operation of
fuel burning equipment in the area may be affected
by the product’s operation. Follow
the heating
equipment manufacturer’s guideline and safety
standards, such as those published by the National
Fire Protection Agency (NFPA), the American
Society of Heating,Refrigeration and Air Conditioning
Engineers (ASHRAE) and local code authorities.
D.
When cutting or drilling into a wall or ceiling, be
careful not to damage electrical wiring and other
hidden utilities.

RECEIVING AND INSPECTION
Upon receiving the product, check to make sure all
items are accounted for by referencing the Bill of
Lading to ensure all items were received. Inspect
each carton for shipping damage before accepting
delivery. Notify the freight carrier if any damage is
noticed. The carrier will make notification on the
delivery receipt acknowledging any damage to the
product. All damage should be noted on all copies of
the Bill of Lading which is countersigned by the
delivering carrier. A Carrier Inspection Report
should be filled out by the carrier upon arrival
damaged upon arrival, file a claim immediately with
the carrier. Any physical damage to the unit after
acceptance is not the responsibility of Mars Air
Systems.
UNPACKING
Verify that all parts, components and accessories,
and the correct quantities of each have been
received. If any items are missing, report shortages
to Mars Air Systems directly to arrange for obtaining
the missing items. Again, verify quantities received
against those on the Bill of Lading only, as multiple
shipments may be involved.
INSTALLATION
Typical Mounting – Wall or Ceiling Mounted
Horizontally Above the Door Opening
1. Overhead installation is recommended to
prevent the possibility of the unit falling if the wall
to which the unit is mounted is hit by a truck or
material handling device. If, however, wall or
bracket mounting is preferred, additional holes
may be drilled in the side panels of the housing.
Note: Bracket/Support mounting is not generally
recommended for Air Curtains equipped with
steam or hot water coils. Overhead installation
using threaded rods with independent
suspension of coils is recommended.
2. Center the unit over the opening. The air curtain
shall be equal to or greater than the width of the
opening.
3. Four pre-punched 1/2” mounting holes on the top
of the unit are provided for your convenience.
These holes must be utilized to secure the
product overhead. All hardware is field provided
by others.
4. Mount the product such that the discharge is 1”
above the opening and all obstacles. (FIG. 1)
Note: If the product is installed higher than the
recommended 1” above the opening, then it
must be moved 3/8” away from the wall for every
1” that it is moved up. Any void between the wall
and the product must be sealed, by others, to
optimize performance.
FIG. 1
5. Use four (4) threaded rods for overhead
installation or four (4) threaded bolts for wall
installation. All hardware is field provided by
others. (FIG. 1)
6. If applicable, for tandem installation or products
mounted side by side, allow no more than 6”
between the two products. For overhead
installation using threaded rods, the products
may require a beam, by others, to span the full
distance of the mounting length. (Reference
Accessory Installation Supplement)
7. All wires must be connected to the external
junction box(s) of the unit.
8. The unit must be wired per NEC and local codes.
Electrical Field Wiring
The unit and any optional accessories must be wired
with the proper voltage to the junction box per the
wiring diagram. (FIG. 2, unheated products only)
WARNING
Precaution should be taken in explosive atmospheres.

FIG. 2
START-UP
This product has been assembled and tested at the
factory prior to shipping. The following procedures
should be performed to assure its performance. Before
continuing with the start-up, it is important to recognize
the safety controls furnished with the unit.
NOTE
For accessory installation, reference Accessory
Installation Supplement.
For heated products, reference Heated Products
Supplement.
WARNING
Prevent hazard of electrical shock. More than one
disconnect switch may be required to de-energize this
product.
WARNING
The following items must all be completed by a qualified
installer and checked off when completed
A. Re-
check that the product has been installed
properly and is level and secure.
B. Check all terminal screws are tight and field wiring
is connected in accordance to National Electrical
Code and wired per the enclosed wiring diagram.
For electric heated models, ensure that the coils
are secured and not touching each other on any
metal surface.
C. Verify proper voltage prior to powering the product.
(See product label for reference).
D. Check all field wired components “if supplied” are
wired correctly.
E. Check that the inlet air supply and the discharge air
supply are free of obstructions.
F. Check that all air filter(s) and/or air intake grille(s) are
in place and installed properly, as originally shipped.
G.
Verify voltage to the product once more and turn
power on.
H. Regardless of whether the product is mounted on the
inside or outs
ide of the door opening, set the air
directional vanes in the discharge nozzle slightly
outward to approximately 10-15° towards the outside,
or the wind load. (FIG. 3).
I. For products with control panels, turn the HOA (Hand-
On-Auto)selectorswitchto “On”positionand open the
door to energize the product. For products without a
control panel or an On/Off switch, open the door to
energize the product.
J. If heated products are installed, reference Heated
Products Supplement.
K. For three phase units, verify direction of rotation of
blower wheels (note direction arrows on the blower
wheel housing). Correct if needed by changing
polarity of three phase power.
L. VERY IMPORTANT Using a clamp meter, measure
the amperage to each motor and ensure that they do
not exceed the amperage listed on the product label.
M. If applicable, adjust the air intake grille(s) such that the
output air stream reaches the floor. For temperature
control and environmentalseparation applications, the
air
stream should reach the floor with sufficient
strength to create an air seal around the door opening
without creating turbulent mixing of the inside and
outside air. For flying insect control applications, the
air stream should reach the floor with maximum
strength. If after proper installation and adjustment,
the product appears to be producing too little or too
much air for the application, contact the manufacturer.
FIG. 3

MAINTENANCE
Routine maintenance is required to keep this product
operating at its peak performance and efficiency. Over
time, the housing, air intake grille, air intake filter,
blower wheels and motor(s) will accumulate a build up
of dust, debris and other residue. It is imperative to
keep these components clean. Failure to do so will not
only lower operational efficiency and performance, but
also reduce the useful life of the product. The time
between cleanings depends on the application,
location and daily hours of use. On average, under
normal use conditions, the product should require a
thorough cleaning once every six (6) months.
To clean the product, perform the following:
1. Verify the product has been disconnected from the
power source.
2. Use a damp cloth and either a warm mild soapy water
solution or bio-degradable degreaser, to wipe down
the exterior components of the housing.
3. To access the interior of the product, remove the air
intake grille(s) and/or air intake filter(s). This is
accomplished by removing the screws on the face of
the air intake grille(s)/filter(s) or top access panels.
4. Thoroughly clean the air intake grille(s)/filter(s) or top
access panels.
5. Thoroughly wipe down the motor, blower wheels and
blower wheel housings. Be careful not to spray the
motor with a water hose.
6. The motor(s) may require additional lubrication. The
cartridge bearings for blowers are permanently
lubricated double sealed ball bearings and do not
require additional lubrication. The pillow block
bearings require periodic greasing depending on use.
The Zerk fittings are provided on bearing.
7. To re-install the product, reverse the procedures
above.
8. Reconnect the power source to the product.
9. If you have any questions regarding the maintenance
of the product, contact the manufacturer.
SPECIAL APPLICATIONS
Outdoor Installation
For outdoor unit special consideration may be required
for enclosure, motor, wheel, and other components to
minimize damage caused by exposure to the outdoor
elements. Contact factory for special construction and
costing.
Freezer and Cooler Installation
Air curtain must be mounted on the warm side for
optimal performance. Variable Frequency Drive (VFD)
is strongly recommended to control the air curtain air
flow velocity at the floor level.
High humid areas may require de-humidifier or
additional defrost cycle to minimize condensation and
freezing for freezer applications. We recommend the air
curtain unit to not replace doors but work in conjunction
with door opening sequence cycle. Contact factory for
details.
DISCLAIMER
Mars reserves the right to change specifications and
product design without notice. Such revisions do not
entitle the buyer to corresponding changes,
improvements, additions, or replacements for
previously purchased equipment.
WARNING
To reduce the risk of fire, electrical shock or injury to
persons, observe the following:
A. Maintenance is to be performed only by qualified
personnel who are familiar with local codes and
regulations and are experienced with this type of
product.
B. Before servicing or cleaning the product switch
power off at service panel and lock service panel to
prevent power from being switched “ON”
accidentally.

TROUBLESHOOTING
PROBLEM
CAUSE
SOLUTION
NO AIR BLOWING
OUT OF DISCHARGE
NOZZLE
- No power being supplied to the unit
from the electrical power source - Confirm power source / check if in on position
- Circuit breaker is tripped
- Reset circuit breaker
- Blown fuses on power supply
- Replace fuses
- Motor overload is open or tripped
- Allow the motor to cool down; motor has auto reset
internal overload; if unit is panel equipped, press
reset button on overload inside panel, or replace
motor overload if overload remains tripped
- Motor contactor / relay defective
(if applicable)
- Check voltage to coil; check contacts to see if they
are pulling in
- Failed switch
- Replace or repair limit switch
MOTOR IS RUNNING
BUT FANS ARE NOT
SPINNING
- Loose or broken coupling (belt drive) - Replace or tighten coupling
- Loose set screws on wheel hubs
- Tighten set screws on motor shaft flats
- Fan spinning inside fan housing
- Tighten fan on shaft or replace fan
- Broken fan hub
- Replace fan wheels
ELECTRICAL
CONTROLS NOT
WORKING WHEN
DOOR IS OPEN
- Switch is in off position - Turn unit's switch to the on position
- Door limit switch is not operating
- Repair or replace door limit switch
UNIT WILL NOT TURN
OFF - Door limit switch is permanently closed or energized
- Position the door switch in a manner that turns off the
unit when the door closes and turns on the unit when
the door opens. Only light pressure required.
LOW AIR FLOW
- Discharge air vanes out of
adjustment
- Adjust vanes to proper position
(Refer to Start-Up Section in this manual)
- Obstruction on intake or discharge
- Remove obstruction or move air curtain
-
Power leads out of polarity
- Switch power leads to correct polarity
(3 phase models only)
- Blower motor rotating below normal
speed
- Apply proper voltage per unit requirement
(see unit label) / Adjust adjustable motor speed knob
(if applicable)
- Fan rubbing against housing
- Free fan from housing
- Blower wheels clogged with dirt
- Clean and remove dirt from blower wheels
EXCESSIVE AIR
VELOCITY AT DOOR
OPENING
- Nozzle out of adjustment and not
angled far out enough (BD only) - Adjust nozzle angle to outside
- Air temperature too cold
- Add auxiliary heat to overcome wind chill
- Air stream pushing air outside of the
building
- Adjust discharge angle back into building
AIR NOT HITTING
THE FLOOR
- Low air velocity
- Adjust vanes to proper position or check installation
height (Refer to Start-Up Section in this manual)
- Obstruction in the direction of air flow
- Remove obstruction or move air curtain
(Move out 3/8" for every 1" up from the door)
- Negative building pressure
- Provide a make-up air system to relieve negative
building pressure
UNEVEN AIR
- Shaft rotating inside fan
- Replace fan or tighten fan on shaft
- One motor not functioning
- Replace or repair motor
EXCESSIVE NOISE
AND OR VIBRATION
- Loose or broken coupling (belt drive) - Replace or tighten coupling
- Loose set screws on wheel hubs
- Tighten set screws on motor shaft flats
- Fan spinning inside fan housing
- Tighten fan on shaft or replace fan
- Broken fan hub
- Replace fan wheels
- Bearing end caps worn
- Replace Bearing end caps
- Damaged blower wheel
- Replace Blower Wheel
- Bearing end caps worn
- Pillow block bearings make noise
- Replace Bearing end caps
- Grease Bearing
- Balancing clips missing
- Replace Blower Wheel

TROUBLESHOOTING MOTOR
To determine if the motor is in good operating condition, compare measured motor resistance at the motor
terminals to the values shown below.
HIGH SPEED (1750) MEDIUM SPEED (1650) LOW SPEED (1450)
Applicable
Air Curtain
Series
Mars Part # Manufacturer Part # Brand Motor Rating HP Voltage Phase
Black Motor Wire & White
Motor Wire
- -
03-001 7190-1682 Fasco Nema 1 1/6 115 111.5 - -
03-002 7190-1903 Fasco Nema 1 1/6 115 18.4 - -
03-003 7190-1825 Fasco Nema 1 1/6 230 164 - -
03-004 7190-1904 Fasco Nema 1 1/6 230 144.6 - -
Applicable
Air Curtain
Series
Mars Part # Manufacturer Part # Brand Motor Rating HP Voltage Phase
White Motor Wire (T1)
&
Black Motor Wire (T3)
White Motor Wire (T1)
&
Black Motor Wire (T5)
White Motor Wire (T1)
&
Black Motor Wire (T2)
03-010 34G928X169 Baldor Washdown (IP54) 1/2 115 11.2 - -
03-010 34G928X169 Baldor Washdown (IP54) 1/2 208/230 14.6 - -
03-005 7124-1175 Genteq Nema 1 1/2 115 12.6 3.8 5.2
03-006 7124-1560 Genteq Nema 1 1/2 208/230 19.9 15.9 22.5
03-007 48S17T439 Marathon Nema 1 1/2 277 17.7 - -
03-005 K055PWM1736C13H Nidec Nema 1 1/2 115 12.1 3.7 5.2
03-005 K055PWM1736C13H US Nema 1 1/2 115 15.3 3.7 5.4
03-006 US Nema 1 1/2 208/230 18.7 18.2 24.2
Applicable
Air Curtain
Series
Mars Part # Manufacturer Part # Brand Motor Rating HP Voltage Phase
White Motor Wire (T1)
&
Black Motor Wire (T2)
White Motor Wire (T1)
&
Black Motor Wire (T3)
-
03-021 35T276R025G1 Baldor Washdown (IP54) 1115 10.7 - -
03-015-Baldor 35M316S174 Baldor Nema 1 1115 10.6 - -
03-015-Baldor 35M316S174 Baldor Nema 1 1208/230 12.2 - -
03-021 35T276R025G1 Baldor Washdown (IP54) 1208/230 12.8 - -
03-014 7124-0985 Genteq Nema 1 1115 11.6 2.4 -
03-015 7124-1096 Genteq Nema 1 1208/230 16.5 9.2 -
03-015 -Nidec Nema 1 1208/230 14.3 6.5 -
03-014 K55BWJZB-2362 US Nema 1 1115 1 1 2.1 -
03-015 -US Nema 1 1208/230 13.2 6.3 -
Black Motor Wire (L1)
&
Red Motor Wire (L2)
Black Motor Wire (L1)
&
White Motor Wire (L3)
Red Motor Wire (L2)
&
White Motor Wire (L3)
03-008 P55YYDHB-1527 US Nema 1 1/2 208-230 316.1 16.1 16.1
03-008 P55YYDHB-1527 US Nema 1 1/2 460 363.6 63.6 63.6
03-009 48T17T135 Marathon Nema 1 1/2 575 3136 136 136
03-017 56T17T5541 Marathon Nema 1 1208-230 34.3 4.3 4.3
03-017 56T17T5541 Marathon Nema 1 1460 316.5 16.5 16.5
03-018 56T17T5544 Marathon Nema 1 1575 326.6 26.6 26.6
03-022 35N127S902 Baldor Washdown (IP54) 1208-230 35.1 5.1 5.1
03-022 35N127S902 Baldor Washdown (IP54) 1460 319.8 19.8 19.8
03-026 165716 Century Nema 1 3208-230 31.5 1.5 1.5
03-026 165716 Century Nema 1 3460 35.7 5.7 5.7
03-028 35E92Y26 Baldor Nema 1 3575 39.2 9.2 9.2
03-110 36H110-2211G1 Baldor Nema 1 1,2,3 208-230 33.5 3.5 3.5
03-110 36H110-2211G1 Baldor Nema 1 1,2,3 460 313.5 13.5 13.5
03-055 37F932W828G1 Baldor Nema 1 5230 30.7 0.7 0.7
03-055 37F932W828G1 Baldor Nema 1 5460 32.4 2.4 2.4
03-046 37F909X889G1 Baldor Nema 1 7230 30.6 0.6 0.6
03-046 37F909X889G1 Baldor Nema 1 7460 31.6 1.6 1.6
03-033 U639A - 215TTFC6027 Marathon Nema 1 10 208-230 30.4 0.4 0.4
03-033 U639A - 215TTFC6027 Marathon Nema 1 10 460 31.2 1.2 1.2
03-074 GT1128A 170118.60 Marathon Nema 1 25 575 30.5 0.5 0.5
BD
HV2, NH2,
PH12
EP2
WMI
WMH
STD2, N2,
PH10, QP10
Applicable
Air Curtain
Series
Mars Part #
HP
Voltage
Brand
Motor Rating
Manufacturer Part #
Phase
LEAD WIRE OHM READINGS
MOTOR WIRES OR TERMINAL (T) OHM READINGS
Single Phase Motors
MARS MOTOR RESTANCE READINGS
Three Phase Motors
LPV2, LPN2
STD2, N2,
PH10, QP10
HV2, NH2,
PH12

WARRANTY
Mars’ warranty coverage, period, extent, and
limitations apply to the product only. It does not apply
to labor. Mars warrants that Mars product 1) Is free
from defects in materials and workmanship and 2)
Conforms to Mars’ published specifications. The
warranty period for Mars BD product is a twelve (12)
month period commencing on its date of shipment.
The date on customer’s invoice is the date of
shipment, unless Mars or your reseller informs you
and Mars otherwise. Mars will provide free
replacement of any part that fails as a result of a
defect in material or manufacturer’s workmanship.
Changes in operational specification parameters that
are different from those provided on the original
purchase order are not covered. Mars product is
inspected and tested before packaging and is
shipped in working condition. The warranty for Mars
product only covers free-of-charge replacement of
failed parts. The warranty does not cover labor and
transportation expenses that may be required to
provide and to install replacement parts. Because in
many instances, it is impossible to determine the
cause of failure, customer may be responsible for
transportation charges associated with replacement
of failed part. Mars does not warrant uninterrupted or
error-free operation of Mars product. Under no
circumstance is Mars liable for any of the following:
1) Third-party claims against you for damages; or 2)
Special, incidental, or indirect damages or for any
economic consequential damages (including lost
profits and savings), even if Mars, its suppliers, or its
reseller is informed of their possibility. The warranty
does not cover repair or exchange of Mars product
resulting from misuse, accident, modification,
unsuitable physical or operating environment,
improper maintenance and installation by customer,
or failure caused by a product for which Mars is not
responsible. The warranty does not cover damages
caused by mishandling during transportation. The
warranty is voided by removal or alteration of Mars
product or parts identification labels, by improper
installation of product, and resulting non-compliance
to federal, state and local codes and regulations.
Additionally, Mars reserves the right to void the
warranty for non-payment of invoice.
CONTACT FACTORY FOR COMPLETE PARTS
LIST FOR ALL MODELS.
KEEP THIS MANUAL FOR YOUR RECORDS.
Model Number:______________________________
Serial Number: ______________________________
Date Purchased: ____________________________
Dealer Purchased From: ______________________
14716 S. Broadway St., Gardena, CA 90248
(310) 532–1555 ● [phone]
Fax: [phone]
Please go to our website at www.marsair.com for a
downloadable version of this document.