McHale Fusion 3 User manual

McHale
Ballinrobe
Co. Mayo, Ireland
Tel: [phone]
Fax: [phone]
Email: [email protected]
Website: www.mchale.net
CLT00485_1
Fusion 3 Baler & Wrapper
Operator Instructor Manual
Issue 1

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McHale Fusion 3 Baler & Wrapper
3
Thank you for buying this McHale machine, you have chosen wisely!
Given proper care and attention, you can expect it to provide you with
years of dependable service.
It is important to quote the machine serial number when ordering spare parts or
requesting technical assistance. Space is provided below to record machine details.
See “Description of the serial number plate” on page 30.
If you require further copies of this instruction manual,
please quote part number: CLT00485
Due to a policy of continuous product development and improvement, McHale
Engineering reserves the right to alter machine specifications without prior notice and
any obligation to make changes or additions to the equipment previously sold.
Please note that all specifications marked with an in this manual only relate to
certain models or optional equipment. Also these specifications may not be available
in all countries.
It is vital to replace defective parts of the machine immediately and to use only genuine
McHale spare parts, as these are designed and manufactured to the same standard
as the original machine. Spare parts can be obtained from your McHale dealer.
Warranty/Guarantee
Attention End User!
Please ensure your machine is fully registered with McHale,
by your dealer, at the time of delivery.
Failure of the dealer to register the machine will render your warranty void!
You can check the registration of your machine by visiting www.mchale.net.
Serial number:
Year of manufacturer:
Date of delivery:

McHale Fusion 3 Baler & Wrapper
4
Table of Contents
1 Introduction 8
2 Product Information 9
2.1 Designated use of the machine 9
2.2 Front view 10
2.3 Rear view 11
2.4 General dimensions & specifications 12
2.5 Tractor attachment 12
2.6 Machine specifications 13
2.7 Tyre specifications 13
3 General Safety 14
3.1 Be aware of all safety information 14
3.2 Follow all safety instructions 14
3.3 Store all items carefully 15
3.4 Protective clothing 15
3.5 In case of emergencies 15
3.6 Stay clear of rotating elements 15
3.7 Operating the McHale Fusion 3 15
3.8 In the event of a fire 16
3.9 General safety warnings 16
4 Specific Safety Warnings 20
4.1 Electronic safety warnings 20
4.2 Hydraulic safety warnings 20
4.3 Noise level 21
4.4 Fire precautions 21
4.5 Special safety devices/instructions 21
4.6 Safety instruction decal locations 22
4.7 Safety warnings & instructions explained 23
4.8 Description of the serial number plate 30
4.9 Machine lifting guidelines 31
5 Tractor Requirements & Preparation 32
5.1 Tractor requirements 32
5.2 Control box installation 33
5.3 Attaching to drawbar 33
5.4 Attaching ‘break-away’ brake 33
5.5 Attaching the Fusion 3 to a 540 rpm PTO 34
5.6 Lighting system 34
5.7 Fusion 3 set-up & tractor hydraulic system 34
5.8 Which hydraulic system is used? 36
5.9 Hydraulic spool valve setup 36
5.10 Attaching hydraulic hosing to the tractor 37
5.11 Connecting the control box 38

McHale Fusion 3 Baler & Wrapper
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6 Baler Requirements & Preparation 39
6.1 Net requirements 39
6.2 Care of the net roll 39
6.3 Care of the net wrapping system 40
6.4 Loading & operating the netter system 40
6.5 Net cutter setting 41
6.6 Net tension bar setting 43
6.7 Chopper unit knife removal & installation 43
6.8 Automatic lubrication system 48
6.9 Gear box oil 51
6.10 Tyre inflation pressures 51
6.11 Wheel chocks 52
6.12 Drawbar and PTO shaft stand usage 52
6.13 Drawbar adjustment 54
6.14 PTO Shaft adjustment & maintenance 55
7 Electronic Control System 58
7.1 Control box functions 59
7.2 Control box features 60
7.3 Menu Structure 65
7.4 Warning messages 70
7.5 Simulating a “bale to wrapping” cycle 74
8 Wrapper Operation 75
8.1 Loading plastic film 75
8.2 Plastic film requirements 77
8.3 Wrapping process 78
8.4 Dispenser adjustment 79
8.5 Cut and hold system 79
9 Road Traffic Safety & Operation 82
9.1 Before travelling on any public roadway 82
9.2 Road transportation 83
9.3 Road transportation with side tip attached 83
9.4 ‘Break-away’ brake 84
10 Field Operation & Baler Adjustments 85
10.1 Break-in period 85
10.2 Swath preparation 85
10.3 Pick-up reel height adjustment 86
10.4 Crop guard adjustment 87
10.5 Unblocking system 87
10.6 Chopping system 88
10.7 Selectable knives 88
10.8 Bale density gauge 89
10.9 Setting chamber pre-charge pressure 89
10.10 Chamber door lock 91
10.11 Spare film holders & door latch safety 91
10.12 Adjusting pick-up float springs 92
10.13 Chain adjustments 93