Meech CyClean Series User manual

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Operating Manual
CyClean-R™
Non-Contact Web Cleaning

CONTACTS
HEAD OFFICE
Meech Internaonal
2 Network Point
Range Road
Witney
Oxfordshire
OX29 0YN
[phone]
[email protected]
www.meech.com
NOTE: Installaon/tesng of the system should only be completed by those suitably qualied.
Products shown in this document may be covered by one or more patents, patents applied for and/or registered
designs and/or trade marks. For further informaon please refer to our Head Oce or visit www.meech.com.
© Meech Stac Eliminators Ltd., 06.07.2020
Issue 1 - 26/07/2021

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CONTENTS
SAFETY INSTRUCTIONS 4
General Safety 4
Electrical Safety 4
Warning and Informaon Labels 5
WHAT IS INCLUDED 6
UNPACKING THE CYCLEAN-R 7
Removing Air Handling Unit 7
Removing CyClean-R 8
CYCLEAN-R SYSTEM OVERVIEW 9
Funcon 9
HOW CYCLEAN-R WORKS 10
INSTALLATION PROCEDURE 11
CyClean-R Conguraons 11
Suggested Order ot Installaon 16
Mounng the CyClean-R 16
Pneumac Connecon 24
Posioning of 924IPS Bars 28
Connecng to Power Supply 30
Posioning of Air Handling Unit 31
Ducng 32
OPERATING THE CYCLEAN-R 35
System Setup 35
Manual CyClean-R 37
Pneumac CyClean-R 39
Commissioning 43
TROUBLESHOOTING 44
MAINTENANCE AND INSPECTION 45
Inspecon 45
Maintenance 46
SPARE PARTS 47
TECHNICAL SPECIFICATION 47
REPAIRS AND WARRANTY 47

Safety Instrucons
Before using equipment, read the following safety and operang instrucons to ensure your own personal safety
and help to protect your equipment. Failure to do so could result in injury or death.
Connected equipment may require addional safety instrucons. Observe all safety instrucons for addional
equipment connected before operang.
General Safety
Before seng up the equipment:
• Read the operang instrucons carefully and ensure you understand how to use the equipment correctly.
• Installaon and tesng must only be completed by those suitably qualied.
• Inspect the working environment and ensure it is clean and clear of hazards before removing equipment from
packaging and posioning the system.
• Visually check all equipment for damage. If damaged, contact your local Meech representave before
connuing.
• Observe warning symbols placed on the equipment, see page 5.
• Ensure a minimum distance of at 0.5m is kept around the Air Handling Unit (AHU) to permit adequate airow
required for venlaon. Restricng airow may damage the equipment.
• Keep all cables secured unl ready for use.
• Keep a copy of the Operang Manual close to the system at all mes.
Electrical Safety
Before installing, performing repairs or maintenance on equipment, ensure the system is electrically isolated. Failure
of this could result in injury or death.
Before working on the equipment:
• Check the equipment is electrically isolated correctly.
• Check equipment and cables for damage. If damaged, contact your local Meech representave before
connuing.
• Ensure all wiring is completed by competent personnel.
• Check all connecons in relaon to the wiring diagram.

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Warning and Informaon Labels
Product Code Manual Opening
Danger Mains Voltage sign indicates an immediate hazard. If not avoided, this
will result in death or serious injury.
This label is located on the top door on the Air Handling Unit.
Cauon - Hot sign indicates a potenal hazard if not avoided, this will result in
minor or moderate injury.
This label is located on either side of the Air Handling Unit.
Warning – Do not cover sign indicates a potenal hazard if not avoided, which
will result in damage of equipment.
This label is located on either side of the Air Handling Unit.
Cauon – Crush Hazard sign indicates a potenal hazard if not avoided, this will
result in minor or moderate injury.
This label is located on CyClean-R manifold and either side.
Informaon – Web Entry sign indicates the direcon of which the web material
needs to enter the system.
Informaon – Web Exit sign indicates the direcon of which the web material
needs to exit the system.
Informaon – Vacuum Airow sign indicates the direcon of airow through
the system.
Informaon – Posive Airow sign indicates the direcon of airow through
the system.

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What is Included:
Image Descripon
CyClean-R Manifold
924IPS Pulsed DC Bar (x2 per Manifold)*
*924IPS Cables not included.
These can be purchased separately.
Air Handling Unit (AHU)
Operang Manual

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Unpacking the CyClean-R
CAUTION
Observe correct manual handling procedures when removing the system from the packaging. It is likely that the
system will exceed the recommended manual handling limit.
The CyClean-R will be delivered in a heavy-duty wooden packing crate(s).
On receipt of the system, check the packaging for signs of shipping damage. If found, any damage should
immediately be reported to the shipping company, the supplier of the system and Meech directly.
Inside the packing crate check the system for signs of damage. If found, any damage should immediately be
reported to the supplier of the system and Meech directly.
Before installaon of the system, it is recommended that you clean it to remove any potenal packing
contaminaon.
Please follow the steps below to unpack your system:
Removing Air Handling Unit
1. Remove the lid of the crate. The metal clips ed need to be removed in order to do this.
CAUTION
The metal clips are under tension. These are removed by levering from the tabs located on each end of the clip. It
is important to steady the other side of the clip to ensure it does not spring o.
2. Remove front panel of the crate by removing x9 metal clips (This will be marked “Open This Side”). This will allow
access to the inside of the crate.

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3. Remove side panel by removing a further x6 metal clips. This will allow access to remove the Air Handling Unit
safely from the packing crate. The Air Handling Unit will have banding straps to secure it to the pallet base which
need to be removed and also a protecve layer of ‘black wrap’, which needs to be carefully removed also.
WARNING
When removing the Air Handling Unit from the crate, ensure appropriate liing equipment is used. Once removed
from the crate, the Air Handling Unit can be wheels on the casters.
Removing CyClean-R
1. Remove lid from manifold crate
2. Carefully remove the CyClean-R from the manifold crate
CAUTION
Remove the CyClean-R by the foam packing blocks, containing the CyClean-R manifold and 2x 924IPS Bars. This will
help to protect the equipment. Do not remove from foam protecon unl ready to install.

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CyClean-R System Overview
Funcon
CyClean-R is an extension to our extremely popular CyClean range. The CyClean-R is a web cleaning system that can
be used on web that sits around a roller. This makes it ideal for use in many applicaons.
CyClean-R is a non-contact web cleaning system, designed for webs running low tension and can be used with wide
variety of web materials.
CyClean-R is available as both a single-sided and double-sided cleaning conguraon. To use the system in a double-
sided conguraon, it must be posioned over two separate rollers.
A CyClean-R system includes the Meech Air Handling Unit (AHU) which incorporates the ltraon for the system and
provides the vacuum pressure and blowing pressure airows.
CyClean-R delivers consistent removal of dry, unbonded contaminaon from the web surface (parcle removal to
0.5 micron is achievable), with assistance from the included 924IPS Bars.

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How CyClean-R Works
CyClean-R delivers consistent removal of dry, unbonded contaminaon from the web surface (parcle removal to
0.5 micron is achievable). The process is achieved from a combinaon of steps:
1. The web passes through a cloud of ionisaon on web entry of CyClean-R. The cloud of ionisaon is created by
the 924IPS bars included, which neutralises any stac charges.
2. The web is subject to a force of turbulent air created by the blowing and vacuum slots on the CyClean-R
manifold, which breaks the boundary layer on the web, loosening contaminaon on the surface.
3. A negave airow then draws all the contaminaon away from the web, which is then ltered through the Air
Handling Unit. This results in a clean, contaminaon-free web surface.
4. As the web exits the CyClean-R manifold, it passes through a second cloud of ionisaon, provided by the 924IPS
bar on web exit, to prevent re-contaminaon of the web.